Product Overview

ABB 3BSE050091R20 Tension Electronics PFEA112-20 is a tension control device widely used in the industrial field. It is mainly used for precise monitoring and regulation of the tension of various materials during production and processing, ensuring that the materials always maintain a stable and appropriate tensile state. This equipment can play a crucial role in the production and processing of materials such as paper, film, metal foil, as well as fibers, wires, and cables. By receiving real-time feedback signals from tension sensors, PFEA112-20 can accurately adjust and control the operation of winding, stretching, or printing machinery based on preset tension values, effectively avoiding problems such as material tearing and uneven winding caused by insufficient or excessive tension, thereby significantly improving production efficiency and product quality.

Physical parameters

Dimensions: The net depth/length of the product is 450mm, the net height is 47mm, and the net width is 290mm.

Weight: The net weight of the product is 0.67kg.

Power: Only 7.5W, demonstrating excellent energy-saving characteristics, while ensuring efficient operation of equipment and reducing energy consumption costs.

Frequency: Supports a frequency range of 45-65Hz and can adapt to various common industrial power frequency standards, enhancing the versatility of the equipment.

Number of tension units: Equipped with 2 tension unit interfaces, it can simultaneously connect two tension meters to achieve multi-dimensional monitoring and control of material tension, providing strong support for complex production processes.

Excitation signal current: Output a 0.5Ams excitation signal with a frequency of 330Hz to the tension meter. This signal is used to achieve accurate measurement and subsequent processing of tension signals, ensuring the accuracy of tension data acquisition.

Protection level: Two protection levels, IP20 and IP65, are available for users to choose from. The IP20 protection level is suitable for general indoor environments and can effectively prevent dust; The IP65 protection level provides stronger protection capabilities, such as waterproof and dustproof, and is suitable for harsh industrial production environments, such as places with dust and water mist.

Working temperature: It can work stably within the temperature range of+5-+55 ° C, adapt to the temperature conditions of most industrial production sites, and ensure the continuous and stable operation of equipment in different seasons and working environments.

Display unit: Supports multiple unit displays such as N, KN, KG, LBS, N/M, KN/M, KG/M, PLI, etc., making it convenient for users to view and analyze tension data according to their own needs and habits.

Core functions

Accurate tension monitoring and control: Through high-precision signal processing algorithms, real-time analysis and processing of signals from two tension meters can accurately control material tension, with control accuracy reaching industry-leading levels, ensuring that material tension is always maintained within the predetermined optimal range during the production process.

Signal processing and regulation: With strong signal processing capabilities, it amplifies, corrects, and filters the collected tension signals, removes interference and noise from the signals, and outputs accurate and reliable tension signals, providing a solid data foundation for subsequent control decisions.

Multiple output modes: providing two modes of voltage and current output A+B, and the output signal can be flexibly adjusted according to actual needs to meet the control requirements of different types of actuators. Whether it is motor drive or brake control, precise adaptation can be achieved.

Diversified display functions: It can flexibly display various tension signal combinations such as A, B, A+B, AB on the display screen, making it convenient for operators to intuitively understand the tension situation in different positions and dimensions, so as to make timely adjustments.

Convenient communication function: Integrated with Profibus DP communication interface, it can easily connect with mainstream controllers such as SIEMENS and ABB, achieving high-speed and stable transmission of DP tension actual values. This digital transmission method effectively avoids signal interference, improves the accuracy and reliability of data transmission, and facilitates its integration into complex industrial automation control systems.

Precautions

Installation environment requirements: When selecting the installation location, environmental factors should be fully considered. If IP20 protection level equipment is selected, it should be installed in a dry, clean, dust-free, and strong electromagnetic interference free indoor environment; If choosing equipment with IP65 protection level, although it can adapt to harsh environments, it should also be avoided to install in places with strong corrosive gases as much as possible. At the same time, it is necessary to ensure that the ambient temperature at the installation location is within the specified operating temperature range of the equipment (+5-+55 ° C) to ensure the normal operation of the equipment.

Wiring specifications: When performing equipment wiring operations, it is necessary to strictly follow the requirements of the product manual. Carefully distinguish between different interfaces such as power supply wiring, sensor wiring, and output control wiring to ensure that the wiring is firm and reliable, and to avoid loosening, short circuits, and other situations. Especially when connecting tension sensors, attention should be paid to the correct connection of signal polarity to prevent abnormal signal transmission or equipment damage caused by wiring errors.

Parameter setting and calibration: Parameter setting and calibration operations are required after the initial use of the equipment or replacement of key components such as tension sensors. According to the actual production process requirements, accurately set key parameters such as tension preset values, signal filtering parameters, and output signal ranges. At the same time, professional calibration tools are used to calibrate the equipment to ensure the accuracy of tension measurement and control. In the subsequent production process, equipment should also be regularly calibrated and maintained to ensure the long-term stability of equipment performance.

Software Upgrade and Maintenance: With the continuous development and updates of technology, ABB may release software upgrade versions for PFEA112-20 to fix known issues, improve equipment performance, or add new features. Users should pay attention to the software update information officially released by ABB and, if conditions permit, upgrade the equipment software in a timely manner. During the upgrade process, it is necessary to strictly follow the steps in the upgrade guide, backup important data in the device in advance, and prevent data loss or device failure caused by accidents during the upgrade process.

Similar model supplement

PFEA111: Compared with PFEA112-20, PFEA111 also has tension control function and can connect two pressure heads. But its biggest difference is that it does not have a DP interface, which limits its integration with other devices or systems that have DP communication capabilities. If the application scenario does not require high communication functionality and the budget is relatively limited, PFEA111 can be a more economical choice.

PFEA113: This model also comes with a DP interface, and the main difference from PFEA112-20 is its stronger tension unit expansion capability, which can connect four pressure heads. This makes PFEA113 advantageous in scenarios where tension monitoring and control dimensions are higher and production processes are more complex, such as large-scale paper production lines or multi material composite processing lines, which can accurately monitor and control tension at more locations simultaneously.

Application scenarios

Paper industry: In the process of paper production, precise control of paper tension is required at every stage from pulp forming to paper winding. PFEA112-20 can monitor the tension changes of paper in real-time during transportation, and adjust the speed and pressure of the winding equipment in a timely manner to ensure that the paper is wound flat and evenly, avoiding quality problems such as wrinkles and breakage, and improving the production quality and efficiency of paper.

Plastic film production: The tension control requirements for plastic film are extremely strict during extrusion, stretching, winding and other processes. PFEA112-20 can ensure uniform thickness and smooth surface of the film during production through precise tension control, reducing problems such as thickness deviation and tensile deformation caused by uneven tension, improving the quality of plastic film products, and meeting the strict requirements of different industries for film quality.

Metal processing: Stable tension control is crucial for ensuring the dimensional accuracy, surface quality, and physical properties of products during the rolling, stretching, and production processes of metal foil and wires and cables. PFEA112-20 can accurately adjust the tension according to the characteristics of metal materials and production process requirements, ensuring that the thickness of metal foil is consistent during the rolling process, and that wire and cable do not experience breakage or uneven thickness during the drawing process, thereby improving the quality and yield of metal processed products.

Printing and packaging: In the printing and packaging industry, whether it is paper printing or film packaging, the tension control of materials directly affects the clarity, registration accuracy, and sealing of printed patterns. PFEA112-20 ensures stable transportation of paper or film during the printing process by monitoring and adjusting material tension in real-time, avoiding problems such as printing pattern deviation and blurring caused by tension fluctuations. At the same time, it guarantees the dimensional accuracy and quality stability of packaging materials in sealing, cutting and other processes, improving the overall quality of printed packaging products.

ABB 3BSE050091R20 Tension Electronics PFEA112-20 is a tension control device widely used in the industrial field. It is mainly used for precise monitoring and regulation of the tension of various materials during production and processing, ensuring that the materials always maintain a stable and appropriate tensile state. This equipment can play a crucial role in the production and processing of materials such as paper, film, metal foil, as well as fibers, wires, and cables. By receiving real-time feedback signals from tension sensors, PFEA112-20 can accurately adjust and control the operation of winding, stretching, or printing machinery based on preset tension values, effectively avoiding problems such as material tearing and uneven winding caused by insufficient or excessive tension, thereby significantly improving production efficiency and product quality.

Specification parameters

Working voltage: Suitable for DC24V (stable operation in the range of 18-36V), this wide voltage adaptability enables it to operate reliably in different power supply environments, reducing the impact of voltage fluctuations on equipment performance.

Power: Only 7.5W, demonstrating excellent energy-saving characteristics, while ensuring efficient operation of equipment and reducing energy consumption costs.

Frequency: Supports a frequency range of 45-65Hz and can adapt to various common industrial power frequency standards, enhancing the versatility of the equipment.

Number of tension units: Equipped with 2 tension unit interfaces, it can simultaneously connect two tension meters to achieve multi-dimensional monitoring and control of material tension, providing strong support for complex production processes.

Excitation signal current: Output a 0.5Ams excitation signal with a frequency of 330Hz to the tension meter. This signal is used to achieve accurate measurement and subsequent processing of tension signals, ensuring the accuracy of tension data acquisition.

Protection level: Two protection levels, IP20 and IP65, are available for users to choose from. The IP20 protection level is suitable for general indoor environments and can effectively prevent dust; The IP65 protection level provides stronger protection capabilities, such as waterproof and dustproof, and is suitable for harsh industrial production environments, such as places with dust and water mist.

Working temperature: It can work stably within the temperature range of+5-+55 ° C, adapt to the temperature conditions of most industrial production sites, and ensure the continuous and stable operation of equipment in different seasons and working environments.

Display unit: Supports multiple unit displays such as N, KN, KG, LBS, N/M, KN/M, KG/M, PLI, etc., making it convenient for users to view and analyze tension data according to their own needs and habits.

Core functions

Accurate tension monitoring and control: Through high-precision signal processing algorithms, real-time analysis and processing of signals from two tension meters can accurately control material tension, with control accuracy reaching industry-leading levels, ensuring that material tension is always maintained within the predetermined optimal range during the production process.

Signal processing and regulation: With strong signal processing capabilities, it amplifies, corrects, and filters the collected tension signals, removes interference and noise from the signals, and outputs accurate and reliable tension signals, providing a solid data foundation for subsequent control decisions.

Multiple output modes: providing two modes of voltage and current output A+B, and the output signal can be flexibly adjusted according to actual needs to meet the control requirements of different types of actuators. Whether it is motor drive or brake control, precise adaptation can be achieved.

Diversified display functions: It can flexibly display various tension signal combinations such as A, B, A+B, AB on the display screen, making it convenient for operators to intuitively understand the tension situation in different positions and dimensions, so as to make timely adjustments.

Convenient communication function: Integrated with Profibus DP communication interface, it can easily connect with mainstream controllers such as SIEMENS and ABB, achieving high-speed and stable transmission of DP tension actual values. This digital transmission method effectively avoids signal interference, improves the accuracy and reliability of data transmission, and facilitates its integration into complex industrial automation control systems.

Precautions

Installation environment requirements: When selecting the installation location, environmental factors should be fully considered. If IP20 protection level equipment is selected, it should be installed in a dry, clean, dust-free, and strong electromagnetic interference free indoor environment; If choosing equipment with IP65 protection level, although it can adapt to harsh environments, it should also be avoided to install in places with strong corrosive gases as much as possible. At the same time, it is necessary to ensure that the ambient temperature at the installation location is within the specified operating temperature range of the equipment (+5-+55 ° C) to ensure the normal operation of the equipment.

Wiring specifications: When performing equipment wiring operations, it is necessary to strictly follow the requirements of the product manual. Carefully distinguish between different interfaces such as power supply wiring, sensor wiring, and output control wiring to ensure that the wiring is firm and reliable, and to avoid loosening, short circuits, and other situations. Especially when connecting tension sensors, attention should be paid to the correct connection of signal polarity to prevent abnormal signal transmission or equipment damage caused by wiring errors.

Parameter setting and calibration: Parameter setting and calibration operations are required after the initial use of the equipment or replacement of key components such as tension sensors. According to the actual production process requirements, accurately set key parameters such as tension preset values, signal filtering parameters, and output signal ranges. At the same time, professional calibration tools are used to calibrate the equipment to ensure the accuracy of tension measurement and control. In the subsequent production process, equipment should also be regularly calibrated and maintained to ensure the long-term stability of equipment performance.

Software Upgrade and Maintenance: With the continuous development and updates of technology, ABB may release software upgrade versions for PFEA112-20 to fix known issues, improve equipment performance, or add new features. Users should pay attention to the software update information officially released by ABB and, if conditions permit, upgrade the equipment software in a timely manner. During the upgrade process, it is necessary to strictly follow the steps in the upgrade guide, backup important data in the device in advance, and prevent data loss or device failure caused by accidents during the upgrade process.

Similar model supplement

PFEA111: Compared with PFEA112-20, PFEA111 also has tension control function and can connect two pressure heads. But its biggest difference is that it does not have a DP interface, which limits its integration with other devices or systems that have DP communication capabilities. If the application scenario does not require high communication functionality and the budget is relatively limited, PFEA111 can be a more economical choice.

PFEA113: This model also comes with a DP interface, and the main difference from PFEA112-20 is its stronger tension unit expansion capability, which can connect four pressure heads. This makes PFEA113 advantageous in scenarios where tension monitoring and control dimensions are higher and production processes are more complex, such as large-scale paper production lines or multi material composite processing lines, which can accurately monitor and control tension at more locations simultaneously.

Product overview

ABB CI810B AF 100 is a fieldbus communication interface module (product ID: 3BSE020520R1), whose core function is to achieve fieldbus communication connection through two AF100 twisted pair modems. As a key interaction node between equipment and bus network in industrial control systems, it supports data transmission and signal interaction between equipment, and is an important component of ABB’s industrial automation communication system.

Includes components

1 power connector, model 3BSC840098R1.

One TB807 module bus terminator, model 3BSE008538R1.

Two terminal blocks, model 3BSC840098R1.

Also includes AF100 connector, model 3BSC840105R1.

Technical and Classification Information

Product type: Belongs to Communication-Module.

Category: Refers to multiple control systems and related I/O and communication module classifications, such as multiple subcategories under Control System Products and 800 in Control Systems xA、Advant OCS with Master SW、Advant OCS with MOD 300 SW、Compact Product Suite  The classification of I/O and communication modules under the same system is covered in multiple versions of S800 I/O (4.0, 4.1, 5.0, 5.1).

Physical and other information

Physical parameters: The net height of the product is 250mm, the net width is 158mm, and the net weight is 0.5kg.

Environment related: The WEEE category is small equipment (with no external dimensions exceeding 50 centimeters) and the number of batteries is 0.

Customs related: The country of origin is Estonia (EE), and the HS code corresponds to other devices used for transmitting or receiving voice, image, or other data, including devices used for wired or wireless network communication, except for specific items. It also involves customs tariff code 85389091.

Core functions

Fieldbus communication: Through AF100 twisted pair modem, bidirectional data transmission between industrial equipment and fieldbus network is achieved, supporting real-time interaction of equipment status signals, control instructions and other information.

Module integration adaptation: As a communication intermediate node, it is compatible with S800 I/O series (4.0/4.1/5.0/5.1 versions) and control systems such as Advant OCS and 800xA, enabling communication and collaboration between different devices.

Stable signal transmission: equipped with module bus terminator (TB807) to reduce signal interference, ensure the stability of bus communication and data transmission accuracy.

Working principle

CI810B, as a fieldbus communication interface, converts the electrical signals of industrial equipment into a signal format suitable for bus transmission through AF100 twisted pair modems, and connects to the fieldbus network through terminal blocks and connectors; Simultaneously receiving control signals transmitted through the bus, converting them and transmitting them to connected devices, achieving closed-loop communication of “device bus control system”. The module bus terminator (TB807) is used to eliminate signal reflection and ensure signal integrity during long-distance transmission. Software version 1.5 supports the parsing and execution of basic communication protocols.

Key advantages

Strong compatibility: Suitable for multiple ABB control systems (such as 800xA, Advant OCS) and different versions of S800 I/O series, flexibly integrated into various industrial automation architectures.

Signal stability: Equipped with a built-in terminal and twisted pair modem, it effectively resists interference and ensures communication reliability in complex industrial environments.

Easy integration: Equipped with complete connectors, terminal blocks, and other components, it simplifies the installation and wiring process and reduces the difficulty of system integration.

Precautions

Installation environment: It belongs to “small equipment” (size ≤ 50cm) and needs to be installed in a dry, non strong electromagnetic interference industrial environment to avoid the influence of dust and corrosive gases.

Wiring specifications: Strictly follow the model of the supporting components (such as power connector 3BSC840098R1) for wiring, ensure the correct connection between the terminal block and the bus, and prevent abnormal signal transmission.

Software adaptation: The basic software version is 1.5. When upgrading or replacing, it is necessary to confirm compatibility with the control system version to avoid communication protocol mismatch.

Similar model supplement

CI801: ABB is another fieldbus interface module that supports the PROFIBUS protocol and is suitable for scenarios with specific communication protocol requirements. It is different from the AF100 bus type of CI810B.

CI854: A communication module that supports EtherNet/IP protocol, with a focus on high-speed data transmission in Ethernet environments, suitable for industrial scenarios that require high bandwidth communication.

Product Overview

The ABB HIEE45116R0001 FM9925A-E high-voltage control board occupies a core position in high-voltage electrical systems. It is like the “commander” of high-voltage equipment, responsible for precise control of the operation of various equipment in high-voltage environments, ensuring stable and efficient operation of equipment in scenarios such as power transmission and industrial high-voltage applications. From power distribution in large substations to drive control of high-voltage motors in industrial production, this control board plays a crucial role in providing solid guarantees for the reliable operation of high-voltage systems.

Functional characteristics

Precise high-voltage regulation: By using advanced control algorithms, it is possible to achieve extremely precise adjustment of key parameters such as output voltage and current of high-voltage equipment. For example, in the application of high-voltage motor speed regulation, ensuring that the motor can operate stably under different load conditions effectively improves equipment operating efficiency and reduces energy loss.

Comprehensive state monitoring: With the help of high-precision sensors, real-time monitoring of the operating status of high-voltage equipment, including important parameters such as temperature, pressure, and partial discharge. Once an anomaly is detected, the alarm mechanism can be triggered in a very short period of time, and relevant data can be recorded in detail, providing sufficient and accurate information for preventive maintenance and fault diagnosis of the equipment, greatly reducing the risk of sudden equipment failures.

Flexible communication adaptation: equipped with rich communication interfaces, supporting multiple communication protocols such as Modbus TCP, IEC 61850, etc. Whether connected to the local monitoring system or connected to a remote smart grid platform, efficient and stable data exchange can be achieved, making it convenient for operators to monitor the operation of high-voltage equipment anytime and anywhere, achieving remote monitoring and intelligent management.

Working principle

When the HIEE45116R0001 FM9925A-E high-voltage control board is connected to the high-voltage system, signals from sensors, operation terminals, and other devices are first collected through various input interfaces. These signals cover real-time operating status of the equipment, instructions issued by operators, and other information. The high-performance processor inside the control board performs fast calculations and logical analysis on input signals based on pre written control programs, and generates corresponding control instructions. Subsequently, these instructions are transmitted to the executing mechanism through output interfaces, such as high-voltage switch drivers, high-voltage transformer tap changer controllers, etc., to achieve precise control of high-voltage equipment. At the same time, the control board continuously receives feedback signals from the operation of the equipment, forming a closed-loop control loop and continuously optimizing the control strategy to keep the high-voltage equipment in the optimal operating state.

Precautions

Installation environment requirements: It should be installed in a dry, well ventilated, suitable temperature, and away from strong electromagnetic interference sources. Avoid installing in areas with corrosive gases, high levels of dust, or susceptible to mechanical vibration and impact, in order to avoid affecting the performance and service life of the control board.

Installation and wiring specifications: When performing installation and wiring operations, it is necessary to strictly follow the guidance in the product manual. Ensure that the power and signal lines are firmly and reliably connected to prevent loosening, short circuits, and other situations. At the same time, it is necessary to carefully distinguish the functions and wiring methods of different interfaces to prevent equipment damage or malfunction caused by misconnection.

Software maintenance and upgrade: When conducting software programming, program updates, or parameter adjustments, it is necessary to backup the original program and data in advance to prevent data loss. Newly written or updated programs should undergo sufficient testing and verification to ensure their correctness and stability, and to avoid abnormal operation of high-voltage equipment caused by program errors, which may endanger personnel and equipment safety.

Similar model supplement

HIE451116R0002 FM9925B-E: Compared to HIE451116R0001 FM9925A-E, this model has been upgraded in communication functionality, supporting more types of communication protocols, especially when communicating with the new generation of smart grid equipment, it has stronger compatibility and data exchange capabilities. At the same time, it can respond more quickly to the dynamic changes of high-voltage systems, suitable for application scenarios that require extremely high communication efficiency and real-time performance.

HIEE45115R0001 FM9920A-E: This model has relatively basic performance, but has a high cost-effectiveness. It performs well in some small high-voltage application scenarios with relatively low requirements for voltage accuracy. Although slightly inferior in terms of functional richness, it can meet the basic needs of high-voltage equipment control and monitoring, and is suitable for small businesses or low-voltage renovation projects with limited budgets.

Product overview

The ABB ASE2UDC920AE01 digital controller module, as a member of the ABB control system family, plays a crucial role in the field of industrial automation. It is like the “smart brain” of industrial equipment, responsible for precise control and strict monitoring of various equipment and machines in the industrial process. Through precise control of the production process, it effectively ensures the stable operation of the production line, thereby ensuring the consistency and stability of product quality, and laying a solid foundation for the efficient and reliable development of industrial production.

Precautions

Installation environment requirements: It should be installed in a dry, well ventilated, and suitable temperature (working temperature range is [specific temperature range 1], storage temperature range is [specific temperature range 2]) place without strong electromagnetic interference. Avoid installing in locations with corrosive gases, high levels of dust, or susceptible to mechanical vibration and impact to avoid affecting the performance and service life of the module.

Wiring specifications: When performing wiring operations, it is necessary to strictly follow the requirements of the product manual. Ensure that the connections of power and signal lines are firm and reliable, avoiding situations such as looseness and short circuits. At the same time, pay attention to distinguishing the functions and wiring methods of different interfaces to prevent equipment damage or malfunction caused by misconnection.

Software programming and updates: During software programming and program updates, it is necessary to backup the original program data in advance to prevent data loss. Newly written or updated programs should undergo sufficient testing and verification to ensure their correctness and stability, and to avoid abnormal device operation caused by program errors.

Functional Features

High precision control and monitoring: Using advanced control algorithms and high-precision sensor technology, it can accurately control and monitor equipment and machines in industrial processes in real time, ensuring stable operation of production lines and stability of product quality.

Strong universality: It can be applied to different fields and various application scenarios such as automated production lines, manufacturing processes, energy management systems, transportation systems, building automation, etc.

Strong programmability: Supports multiple programming languages and methods, making it convenient for users to personalize programming and configuration according to specific needs to meet different control requirements.

Modular design: It can be combined with other controller modules and sensors to form a complete control system, making it easy to expand and upgrade the system.

Excellent communication capability: Supports multiple communication protocols and interfaces, seamlessly integrates with other devices and systems, and enables information exchange and sharing.

High reliability: Equipped with comprehensive self diagnosis and troubleshooting functions, it can automatically detect faults in the system and take corresponding measures to eliminate them, ensuring the safe and stable operation of the system. In addition, it also has a sound safety protection mechanism, which can effectively protect the safety of equipment and personnel.

Key advantages

High reliability: In terms of hardware design, high-quality and highly stable electronic components are selected, and strict screening and aging testing are carried out to ensure that the module can still operate stably in harsh industrial environments (such as high temperature, high humidity, strong electromagnetic interference, etc.). In terms of software, it has a comprehensive self diagnosis and fault tolerance mechanism, which can detect potential faults in the system in real time. Once a fault is detected, measures such as redundant backup and automatic switching can be quickly taken to eliminate it, effectively reducing the risk of system downtime and ensuring production continuity.

Powerful Scalability: Based on the modular design concept, this controller module can be easily combined with other ABB controller modules, as well as various sensors and actuators. Users can flexibly build control systems that can be large or small in scale and feature rich and diverse functions according to actual project needs, easily achieving system upgrades and expansions, effectively protecting early-stage investments.

Excellent communication capability: Rich and advanced communication interfaces and protocol support enable it to seamlessly interact and communicate with devices and systems of different brands and types. Whether in the local area network environment within the factory or in the wide area network connection with the remote monitoring center, high-speed and stable data transmission can be achieved, laying a solid foundation for the realization of Industrial Internet of Things (IIoT) and intelligent factories.

Application area 

Industrial automation: In automated production lines and manufacturing processes, it can be used to control the operation of production equipment, monitor production processes, achieve automation and intelligence of production processes, and improve production efficiency and product quality.

Energy management: In an energy management system, precise control and monitoring of energy production, distribution, and use can be achieved to optimize energy allocation and efficient utilization, reducing energy consumption and costs.

Transportation: In the transportation system, it can be used for traffic signal control, vehicle monitoring, and scheduling to improve the operational efficiency and safety of the transportation system.

Intelligent building: In the field of building automation, it can be used to control the lighting, air conditioning, elevators and other equipment of buildings, achieve intelligent management of buildings, provide comfortable indoor environments and energy-saving effects.

Product overview

ABB PPC380AE102 is a high-performance industrial controller designed specifically to address complex industrial environments and diverse control requirements. It perfectly integrates advanced control technology, high-speed data processing capabilities, and reliable hardware design, and is committed to providing comprehensive automation control solutions for many industrial fields such as manufacturing, process control, and energy. Whether in precision control of automated production lines or real-time monitoring and control of large-scale industrial processes, PPC380AE102 can demonstrate extraordinary strength, helping enterprises achieve intelligent and efficient production.

Specification parameters

Model: PPC380AE102

Working voltage: With a wide voltage adaptation range, it can operate stably in common industrial voltage environments (such as 220V, 380V, etc.) and can be flexibly adjusted according to the special requirements of different application scenarios, ensuring stable and reliable power support for equipment under various complex power supply conditions.

Weight: After careful design and material selection, the weight is controlled within a reasonable range while ensuring functional integrity and reliability, making it easy to install and layout in various industrial equipment, reducing the impact on the overall structure and operational stability of the equipment.

Warranty period: Providing a 365 day warranty service is not only ABB’s high confidence in product quality, but also a powerful guarantee for customer rights. During the warranty period, customers can enjoy comprehensive technical support and after-sales maintenance services to ensure that the product is always in the best operating condition.

Temperature range: capable of stable operation in extreme temperature environments ranging from -20 ° C to+70 ° C. Whether in the cold northern industrial areas or the hot southern production workshops, PPC380AE102 can withstand temperature challenges, operate continuously and stably, effectively avoid equipment failures caused by environmental temperature changes, and ensure the continuity and stability of industrial production.

Protection level: Achieve the high standard protection level required for industrial applications, such as IP65 or higher. This enables it to effectively resist the erosion of dust, moisture, oil stains, and other common industrial environmental factors, providing reliable protection for internal precision electronic components, greatly extending the product’s service life, and ensuring long-term stable operation in harsh industrial environments.

Certification standards: Strictly follow international authoritative certification standards such as CE, UL, RoHS for design, production, and testing. From multiple dimensions such as product safety, electromagnetic compatibility, to environmental requirements, we comprehensively ensure product quality and compliance, allowing users to have no worries during use.

Key advantages

High performance and reliability: With high-performance processors, high-quality electronic components, and rigorously tested and validated hardware and software designs, PPC380AE102 can demonstrate outstanding performance and extremely high reliability in various complex industrial automation projects. Whether facing high-intensity data processing tasks or harsh industrial environment challenges, it can always maintain a stable and efficient operating state, effectively reduce equipment failure rates, minimize production interruption risks, and provide a solid and reliable guarantee for the continuity and stability of industrial production. According to actual application data statistics, the use of PPC380AE102 industrial control system reduces equipment failure rate by more than 30% compared to traditional controllers, greatly improving the production efficiency and economic benefits of enterprises.

High flexibility and scalability: Adopting a modular design concept, PPC380AE102 has excellent flexibility and scalability. It can be easily integrated into existing industrial control systems, achieving seamless connection and collaborative work with different brands and types of equipment. At the same time, users can easily and quickly expand the controller according to changes in actual production needs, such as adding I/O modules to meet the connection requirements of more devices, adding communication modules to expand communication functions, and replacing higher performance processor modules to improve computing power. This high degree of flexibility and scalability not only protects users’ initial investment, but also enables industrial control systems to continuously upgrade and optimize with the development of enterprise business and technological progress, always maintaining a leading level in the industry.

Excellent cost-effectiveness: PPC380AE102 has outstanding cost-effectiveness while meeting high-performance and powerful functional requirements. Its reasonable price positioning, low maintenance costs (including spare parts costs, repair costs, and technical support costs), and efficient and energy-saving design enable enterprises to effectively reduce costs when purchasing and using this controller. Through precise control algorithms and optimized energy management strategies, PPC380AE102 can help companies improve production efficiency, reduce energy consumption, and save significant costs in long-term operations. Compared with similar products, using PPC380AE102 can reduce the overall operating costs of enterprises by 15% -20%, significantly enhancing their market competitiveness.

Convenient maintenance and diagnosis: PPC380AE102 is equipped with a comprehensive self diagnostic function, which can monitor its own operating status in real time and quickly and accurately diagnose hardware failures, software abnormalities, and communication failures. Once a fault is detected, the controller can quickly issue an alarm to the user through indicator lights, communication interfaces, or alarm systems, and provide detailed information on the type and location of the fault, facilitating timely troubleshooting and maintenance by technical personnel. At the same time, its simple structural design and standardized interfaces make daily maintenance and equipment replacement operations simple and easy, effectively reducing equipment downtime and improving production efficiency. Based on actual maintenance experience, using the PPC380AE102 industrial control system has reduced the average fault repair time by more than 50% compared to traditional systems, greatly reducing the impact of equipment failures on production.

Precautions

Installation specifications: When installing the PPC380AE102 controller, it is necessary to strictly follow the detailed instructions in the product installation manual. Ensure that the controller is installed in a stable and flat position to avoid poor contact or damage caused by vibration, displacement, and other factors. During the wiring process, it is necessary to carefully check whether the wiring is correct and secure, strictly follow electrical safety regulations, and prevent electrical faults such as short circuits and open circuits caused by wiring errors, which may cause equipment damage or personnel safety accidents. At the same time, attention should be paid to the reasonable wiring and protection of cables to avoid external compression, wear, or interference.

Parameter configuration: Before using PPC380AE102, users must carefully read the product manual and have a deep understanding of the various parameters and functional settings of the controller. According to the specific requirements of the actual application scenario, such as the characteristics of the controlled object, production process requirements, communication network architecture, etc., configure the parameters of the controller reasonably, including input/output signal types, communication protocols, control algorithm parameters, alarm thresholds, etc. Unreasonable parameter configuration may cause the controller to malfunction or fail to fully utilize its performance advantages, and may even affect the stability and reliability of the entire industrial control system. Therefore, after the parameter configuration is completed, it is recommended to conduct sufficient testing and verification to ensure that the system runs normally.

Environmental adaptation: Although PPC380AE102 has strong environmental adaptability, in actual use, it should still be avoided as much as possible to keep the controller in an environment that exceeds its specified working temperature range, has high humidity, or strong electromagnetic interference for a long time. Excessive or insufficient temperature may affect the performance and service life of electronic components inside the controller, leading to equipment failure; A humid environment may cause issues such as circuit short circuits and corrosion, reducing the reliability of equipment; Strong electromagnetic interference may cause signal transmission errors, abnormal control instructions, and affect the normal operation of the system. If used in high temperature environments, it is necessary to ensure that the equipment has good heat dissipation measures, such as installing cooling fans, heat sinks, etc; In low-temperature environments, appropriate heating and insulation measures can be considered, such as using heating belts. For places with strong electromagnetic interference, effective shielding measures should be taken, such as using shielded cables, metal shielding enclosures, etc., to ensure the stable operation of the controller.

Regular maintenance: To ensure the long-term stable operation of PPC380AE102, enterprises should establish a sound regular maintenance system. Regularly check the operating status of the equipment, observe whether the indicator lights are displaying normally, and whether there are any abnormal noises or odors. Regularly clean the surface dust of the equipment to prevent excessive dust accumulation from affecting heat dissipation and electrical performance. At the same time, regular functional testing of the controller is conducted, such as input and output signal testing, communication function testing, control algorithm verification, etc., to promptly identify and address potential issues. In addition, important data and programs in the controller should be backed up regularly to prevent data loss. Through regular maintenance, the service life of the controller can be effectively extended, ensuring that the equipment can work normally at critical moments and guaranteeing the smooth progress of industrial production.

Product Overview

ABB PPC380AE02 is an advanced control module specially designed for industrial automation applications. It is committed to achieving precise and efficient control and monitoring of various equipment in complex, ever-changing, and demanding industrial environments, and is the core component of building modern industrial control systems. Its design closely conforms to the actual needs of multiple industrial fields such as manufacturing, process control, and automated production lines, injecting strong impetus into the intelligent upgrading of industrial production.

Specification parameters

Model: PPC380AE02

Working voltage: 220V, able to adapt to various common industrial voltage environments, and can be flexibly adjusted according to the special needs of actual application scenarios to ensure stable power supply.

Weight: 2KG, maintaining a relatively reasonable weight while ensuring functional integrity, making it easy to install and layout in various industrial equipment.

Warranty period: up to 365 days, fully demonstrating ABB’s high confidence in the quality of this product and providing reliable after-sales support for users.

Temperature range: It can operate stably within the ambient temperature range of -20 ° C to+70 ° C, with excellent environmental adaptability. Whether in cold northern industrial bases or hot southern production workshops, it can work normally, ensuring that industrial production is not overly affected by environmental temperature changes.

Protection level: Achieve the standard protection level required for industrial applications, effectively resist the erosion of common industrial environmental factors such as dust and moisture, extend the product’s service life, and ensure long-term stable operation.

Certification standards: Strictly following international authoritative certification standards such as CE, UL, RoHS, etc., ensuring product quality and compliance from multiple dimensions such as product safety and environmental protection, allowing users to use with more confidence.

Core functions

Efficient signal integration and processing: As an advanced I/O module, PPC380AE02 achieves seamless integration of input and output signals. It adopts advanced signal processing technology and has high-speed and precise input/output capabilities, which can quickly and accurately process various complex signals. On industrial automation production lines, various signals of equipment operation status can be collected in real time, such as temperature, pressure, position and other information feedback from sensors, and the processed control signals can be quickly transmitted to the actuators to ensure that the equipment runs accurately according to the preset program, greatly improving the response speed and control accuracy of the production process.

Wide device connectivity capability: This module supports multiple signal types and interfaces, enabling convenient connection and effective control with various types and brands of industrial equipment. Whether it is traditional relays, contactors, or modern intelligent sensors and actuators, PPC380AE02 can be easily adapted. For example, in an automated factory workshop containing multiple brands of equipment, PPC380AE02 can integrate different devices under the same control system with its rich interfaces and strong compatibility, achieving collaborative operations and avoiding system integration problems caused by equipment compatibility issues.

Powerful control operation function: It has rich operation functions, covering basic operations such as logical operations, timing and counting, data transmission and comparison, as well as advanced operations such as algebraic operations, numerical conversion, and PID operations required in analog detection and control scenarios. In industrial process control, such as temperature, flow rate, liquid level and other parameter control in chemical production, PPC380AE02 can quickly perform complex calculations based on preset control algorithms and real-time collected data, generate accurate control instructions, ensure stable and efficient operation of the production process, and ensure product quality meets strict standards.

Flexible communication and networking capabilities: Supports multiple mainstream communication protocols such as Modbus, IEC 670, Profibus, FF Hart, Interbus, etc. This enables efficient and stable data exchange and communication with other automation equipment, upper computers, and factory management networks. Through communication interfaces such as Ethernet and Profinet, PPC380AE02 can easily connect to the Industrial Internet of Things (IIoT) architecture, enabling remote monitoring, data collection and analysis of devices, as well as seamless integration with enterprise information management systems. In distributed industrial control systems, PPC380AE02 modules from different regions can work together through communication networks to build a large and orderly automation control network.

Precautions

Installation specifications: When installing the PPC380AE02 module, it is necessary to strictly follow the detailed instructions in the product installation manual. Ensure that the module is securely installed to avoid poor contact or damage caused by vibration, displacement, and other factors. At the same time, carefully check whether the wiring is correct, strictly follow electrical safety regulations, and prevent electrical faults such as short circuits and open circuits caused by wiring errors, which may cause equipment damage or safety accidents.

Parameter configuration: Before use, be sure to carefully read the product manual and have a deep understanding of the various parameters and functional settings of the module. According to the specific requirements of actual application scenarios, configure module parameters reasonably, such as input/output signal types, communication protocols, control algorithm parameters, etc. Unreasonable parameter configuration may cause the module to malfunction or fail to fully utilize its performance advantages, affecting the overall operational effectiveness of the industrial control system.

Environmental adaptation: Although PPC380AE02 has certain environmental adaptability, it should be avoided as much as possible to expose the module to environments that exceed its specified working temperature range, high humidity, or strong electromagnetic interference for a long time. Excessively high or low temperatures may affect the performance and service life of electronic components within the module; A humid environment may cause issues such as circuit short circuits and corrosion; Strong electromagnetic interference may cause signal transmission errors, abnormal control instructions, and other situations. If used in high temperature environments, it is necessary to ensure that the equipment has good heat dissipation measures, such as installing cooling fans, heat sinks, etc; In low-temperature environments, appropriate heating and insulation measures can be considered, such as using heating belts. For places with strong electromagnetic interference, effective shielding measures should be taken, such as using shielded cables, metal shielding enclosures, etc., to ensure the stable operation of the module.

Regular maintenance: To ensure the long-term stable operation of the module, a regular maintenance system should be established. Regularly check the operating status of the equipment, observe whether the indicator lights are displaying normally, and whether there are any abnormal noises or odors. Regularly clean the surface dust of the equipment to prevent excessive dust accumulation from affecting heat dissipation and electrical performance. At the same time, regular functional testing of modules is conducted to promptly identify and address potential issues, ensuring that modules can function properly at critical moments and ensuring the smooth progress of industrial production.

ABB NU8976A99 HIER46665R0099 NU8976A Controller Module

Product Overview

The ABB NU8976A Controller Module is designed specifically for industrial automation applications, committed to providing stable and efficient control services in complex and demanding environments. It is an important component of modern industrial control systems and can be widely applied in manufacturing, process control, automated production lines, and other fields, providing strong support for the intelligent upgrading of industrial production.

Brand background

As a leading enterprise in the global technology field, ABB has profound technical accumulation and rich practical experience in fields such as power and industrial automation. For many years, ABB has always adhered to the spirit of innovation, continuously developing and launching cutting-edge products to meet the diverse needs of customers in different industries around the world. The quality and reliability of its products have been widely recognized in the global market, and the ABB NU8976A Controller Module is another manifestation of the brand’s excellent technology and quality.

Specification parameters

Model: NU8976A

Series: HI EE 220295 R 0001 (some series information may vary depending on specific versions)

Working voltage: 220V (suitable for various common industrial voltage environments, specific can be adjusted according to actual applications)

Working temperature range: -40 ° C to 85 ° C, suitable for harsh working environments ranging from extreme cold to high temperature, ensuring stable operation under different climatic conditions

Size: Customized according to specific installation requirements, the compact design allows for flexible installation in various industrial equipment spaces

Weight: Only 0.66kg, lightweight design for easy installation and maintenance operation

Certification: Strictly following international industrial standards, product quality and safety are fully guaranteed

Core functions

Precise control: With powerful computing capabilities, it can quickly and accurately process various control instructions, precisely regulate the operating parameters of industrial equipment, and ensure the stability of the production process and consistency of product quality. For example, on an automated production line, the motion trajectory of the robotic arm can be precisely controlled to achieve high-precision material grasping and placement.

Data exchange and communication: Supports multiple communication protocols such as Modbus, IEC 670, Profibus, FF Hart, Interbus, etc., making it easy to achieve data exchange and communication with other devices and systems. Whether it is instruction transmission with the upper computer or data acquisition and control signal transmission with sensors and actuators in the lower computer, efficient and stable connections can be ensured, and a complete industrial automation communication network can be constructed.

Flexible programming and configuration: Allow users to flexibly program and configure according to specific industrial application scenarios. Through professional programming software, users can customize control logic according to the production process requirements, achieving personalized control of the production process. For example, in the chemical production process, the parameters and control strategies of the controller can be flexibly configured according to different chemical reaction conditions.

Working principle

The ABB NU8976A Controller Module operates based on advanced microprocessor technology. When receiving external input signals (such as device operation status signals detected by sensors, control instructions issued by the upper computer, etc.), the microprocessor inside the module will quickly analyze and process these signals based on pre written control programs. Then, based on the processing results, corresponding control signals are generated and output to actuators (such as motors, valves, etc.) to achieve precise control of industrial equipment. At the same time, the module will also collect real-time feedback data on device operation, monitor and adjust the control effect to ensure that the entire production process is always in the best operating state.

​Precautions

During the installation process, it is necessary to strictly follow the instructions in the product installation manual to ensure that the module is installed firmly, the wiring is correct, and to avoid equipment failures or safety hazards caused by improper installation.

Before use, it is necessary to carefully read the product manual, understand the various parameters and functional settings of the module, and configure the parameters reasonably according to the actual application scenario to fully utilize the performance advantages of the module.

Avoid prolonged exposure of modules to environments beyond their operating temperature range, as excessively high or low temperatures may affect the performance and lifespan of the module. If used in high temperature environments, ensure that the equipment has good heat dissipation measures; In low-temperature environments, appropriate heating and insulation measures can be considered.

Regularly maintain and upkeep the modules, check the operating status of the equipment, clean the dust on the surface of the equipment, and promptly identify and address potential issues to ensure long-term stable operation of the equipment.

Application scenarios

Manufacturing industry: used in production lines such as automobile manufacturing and electronic equipment manufacturing to control the operation of production equipment, such as automated assembly robots, CNC machine tools, etc., to achieve efficient and accurate production process control, improve production efficiency and product quality.

Process control industry: In fields such as chemical, petroleum, and power, precise control of temperature, pressure, flow rate, and other parameters in the production process is carried out to ensure safe and stable operation, optimize production processes, and reduce energy consumption and production costs.

Logistics and Warehouse Automation: Used for controlling automated warehousing systems, logistics conveyor lines, and other equipment to achieve automatic storage, retrieval, and transportation of goods, improve logistics operation efficiency, reduce manual intervention, and lower logistics costs.

Water treatment industry: In facilities such as sewage treatment plants and water treatment plants, the operation of water pumps, valves, and other equipment is controlled to achieve automated control of the water quality treatment process, ensuring that the effluent quality meets standard requirements and improving water treatment efficiency and management level.

Product overview

PXAH 401 Operator Unit is a new product under ABB, with product ID 3BSE017235R1, originating from Sweden. This product belongs to the force measurement related components in the field of measurement and analysis, mainly used in scenarios such as stress gauges (6.0 FSA) and strip width and position measurements (PMS140). It is not a customized product and is not within the scope of WEEE (electronic waste) management. It can be ordered directly, with a minimum order quantity and order multiple of 1 piece.

Basic information

Product identification:

Product ID: 3BSE017235R1

ABB model name: PXAH 401

Catalog Description: PXAH 401 Operator Unit

Invoice Description: PXAH 401 Operator Unit

Origin and tariffs:

Country of Origin: Sweden (SE)

Customs tariff number: 85389091

Unit of measurement: piece

Weight and volume:

Gross weight: 1.3 kg

Net weight of product: 1.3 kg

Gross volume: 2.3 dm ³

First level packaging weight: 1.3 kg

First level packaging unit: 1 piece

Category:

Measurement and Analysis → Force Measurement → 6.0 FSA Stress Gauge

Measurement and Analysis → Force Measurement → PMS140 Strip Width and Position Measurement

Core functions

As an operational unit, its core function is to provide operational control support for related measuring equipment (such as 6.0 FSA stress gauges, PMS140 strip width and position measurement systems), which may include basic operational functions such as parameter settings, status monitoring, and data exchange. It is a key component to ensure the normal operation of the measurement system.

Working principle

Based on its role in force measurement and strip width and position measurement systems, it is speculated that its working principle is to receive user input operation instructions, convert them into electrical or control signals, and transmit them to the core components of the measurement system. At the same time, it receives system feedback status information and presents it to the user, achieving interaction between humans and measurement equipment, ensuring precise control and convenient operation of the measurement process.

Key advantages

Brand guarantee: Produced by ABB, relying on the brand’s advantages in technology and quality, the product has high reliability.

Strong adaptability: specifically designed for 6.0 FSA stress gauges and PMS140 strip steel measurement systems, with good adaptability.

Easy to operate: As an operating unit, it aims to simplify the device operation process and improve user efficiency.

Inventory support: We have inventory in both the United States and Switzerland for quick procurement and replenishment.

Precautions

Product information may be updated periodically without prior notice, and it is recommended to confirm the latest information during procurement.

During installation, it is necessary to refer to the matching installation bracket (model 3BSE017172R1) to ensure installation specifications.

As an operating component of the measurement system, it is necessary to avoid severe vibrations or extreme environments (such as high temperature and high humidity) to avoid affecting the service life and functional stability.

Product overview

3BSE018877R2 PFSK 152 is a signal concentrator board launched by ABB, officially known as “PFSK 152 Signal Concentrator Board Stresssometer”. Its core function is to connect DSP-UP (PLD 1.0/1), which is mainly used in force measurement scenarios in the field of measurement and analysis. Especially in the Stressometer series system, it plays a key role in signal concentration and transmission, providing important support for the stable operation and data processing of the system.

Basic Product Information

Identification information: The product ID is 3BSE018877R2, and the ABB model name is PFSK 152. It belongs to a new type of product, unclassified, and is a signal concentrator board with the full name “PFSK 152 Signal Concentrator Board Stressometer”.

Function description: Used to connect DSP-UP (PLD 1.0/1).

Origin and tariff: The country of origin is Sweden (SE), and the customs tariff number is 85389091.

Order and Packaging: The minimum order quantity is 1 piece, the order multiple is 1 piece, the first level packaging unit is 1 piece, and the gross weight of the first level packaging is 0.5kg. This product is not a customized product, not just a quoted product. The sales unit is pieces, and the replacement old product ID is 3BSE018877R1.

Inventory information: There is inventory in the warehouse in Malmo, Sweden.

Technical and other information

Weight: The net weight of the product is 0.5kg, and the total weight is 0.5kg.

Related classification code: The UNSPSC code is 39120000.

Environmental protection related: This product is not within the scope of WEEE (Waste Electrical and Electronic Equipment), and the frame size is “Spare_Parts”.

CLASSIFICATION

This product belongs to the field of measurement and analysis, and is classified as follows:

Measurement and Analysis Stressometer 6.0 FSA Flatness System Flatness Measurement System

Measurement and Analysis Stressometer 7.0 FSA

Measurement and Analysis Stressometer 7.1 FSA Flatness System Flatness Measurement System

Measurement and Analysis Stressometer 7.1 FSA

Measurement and Analysis – Force Measurement – Stressometer 8.0 FSA – Flatness System – Flatness Measurement System

Measurement and Analysis Stressometer 8.0 FSA

Measurement and Analysis Stressometer 8.1 FSA

Core functions

Signal concentration and connection: As a signal concentrator board, its core function is to centrally process and connect relevant signals, specifically used to connect DSP-UP (PLD 1.0/1), achieve signal aggregation and transmission, and ensure signal interoperability between components.

Adaptation system: Suitable for Stressometer 6.0 FSA, 7.0 FSA, 7.1 FSA, 8.0 FSA, 8.1 FSA and other series systems, especially playing an important role in the flatness measurement system of these systems, ensuring the orderly transmission of signals.

Precautions

Installation specifications: Strictly follow the technical manual during installation to ensure correct and secure connections, and avoid signal transmission failures or equipment damage caused by improper installation.

Environmental requirements: Although specific working environment parameters have not been clearly marked, as an industrial board, it should be avoided from being used in harsh environments such as high temperature, high humidity, strong electromagnetic interference, and high dust to extend its service life.

Procurement and Replacement: When placing an order, it is important to note that the minimum order quantity is 1 piece. If old products need to be replaced, it is necessary to specify that the old product ID being replaced is 3BSE018877R1 to ensure compatibility.

Environmental protection treatment: Although it is not within the scope of WEEE, the scrapped products still need to be properly treated according to environmental protection requirements to avoid polluting the environment.

Working principle

When the 3BSE018877R2 PFSK 152 signal concentrator board is in operation, it receives signals from multiple related devices or components and integrates these signals through internal circuit design. Subsequently, a connection is established with DSP-UP (PLD 1.0/1) according to specific interface standards, and the centralized signal is stably and accurately transmitted to DSP-UP. At the same time, feedback signals from DSP-UP can also be received and distributed to corresponding devices, achieving bidirectional signal interaction and ensuring smooth signal flow throughout the entire system.