Product Family and Core Positioning

1. Model classification and functional differences

The 1756 series ControlNet module is divided into “media type”, “corrosion resistance”, and “temperature adaptation range” to meet the needs of different industrial scenarios. The specific model functions are as follows:

Model Core Features Applicable Scenarios

1756-CN2 standard media (non redundant), conventional industrial environment without anti-corrosion coating, single network link

1756-CN2K standard media (non redundant), with anti-corrosion coating (model ending with “K” mark), corrosive industrial environment (such as chemical and metallurgical)

1756-CN2R redundant media (dual link A/B), high reliability demand scenario without anti-corrosion coating (such as energy, transportation)

1756-CN2RK redundant media (dual link A/B) with anti-corrosion coating and high reliability requirements scenario

1756-CN2RXT redundant media, wide temperature design (-25~70 ℃), without anti-corrosion coating for extreme temperature environments (such as outdoor and refrigerated)

2. Core advantages of ControlNet network

The ControlNet network connected to the module combines I/O network and Peer to Peer network functions, with the core features of:

Deterministic communication: ensuring repeatable and low latency transmission of critical control data;

Support redundancy: Redundant models (CN2R/CN2RK/CN2RXT) achieve network fault redundancy switching through dual links (A/B) to improve system stability.

Environmental requirements and safety certification

1. Basic environmental standards

Pollution level: only applicable to industrial environments with pollution level 2 (defined by IEC/EN 60664-1, which means the air contains only a small amount of non-conductive dust);

Overvoltage category: Class II application (IEC/EN 60664-1), suitable for downstream equipment in industrial distribution systems;

Altitude: up to 2000 meters (6562 feet), no need to downgrade for use;

Installation form: Open device, to be installed in an enclosure that meets the following requirements:

Protection level: at least IP54 (EN/IEC 60529);

Flame retardant rating: Non metallic shells must meet a 5VA flame spread rating;

Operation restriction: Tools are required to open the inside of the casing to prevent personnel from coming into contact with live parts.

2. Hazardous Area Certification

The module has been certified for hazardous areas in multiple regions, and the requirements for different regions are as follows:

Core requirements for certification areas

North America (Class I, Div 2) is suitable for A/B/C/D hazardous areas (such as environments containing flammable gases), with a temperature code of T4;

It is strictly prohibited to plug in or unplug modules/wiring in non power off or unknown non hazardous areas;

Components cannot be replaced, otherwise they may compromise their suitability for hazardous locations.

ATEX/UKEX equipment group II, category 3, protection type “Ex ec IIC T4 Gc” (increased safety type);

Only applicable to Zone 2 hazardous areas (where explosive gas environments rarely occur or occur in the short term);

It needs to be used with a UKEX/ATEX certified casing (IP54 or above).

IECEx certification protection type is the same as ATEX (Ex ec IIC T4 Gc), suitable for Zone 2 hazardous areas;

Transient protection must be met (peak voltage at the power supply end ≤ 140% of the rated value).

3. Requirements for electrostatic protection

The module is sensitive to static electricity, and the following should be followed during operation:

Contact with grounded objects to release static electricity, or wear a grounded wristband;

Do not touch module connectors, pins, and internal circuits;

When not in use, it should be stored in anti-static packaging;

Prioritize using anti-static workbenches.

Installation and wiring operations

1. Preparation before module installation

Slot position: Supports any size of ControlLogix chassis and can be installed in any slot (ensuring sufficient power capacity);

Redundant system requirements: The primary/backup modules need to be installed in the same slot of the corresponding chassis (such as the primary module in slot 3, and the backup module also needs to be in slot 3 of the backup chassis).

Network address setting:

Address range: Independent chassis modules range from 01 to 99, redundant chassis modules range from 01 to 98 (00 is an invalid address, only used for resetting);

Setting method: Adjust through the two digit dip switch on the side of the module (ten digits on the left and one digit on the right), ensuring that the address is unique within the same network.

2. Module installation and disassembly steps

(1) Installation steps

Confirm that the power supply of the chassis has been disconnected (power must be cut off in hazardous areas, and normal environments can support live plugging, but it is not recommended);

Align the module circuit board with the upper and lower rails of the chassis, and smoothly push it into the backplane connector;

Confirm that the module is flush with the power/other modules and not loose (do not forcefully press to avoid damaging the connector).

(2) Disassembly steps

Press the upper/lower tabs on both sides of the module to unlock it;

Smoothly slide the module out of the chassis, and power off in hazardous areas first.

3. ControlNet network wiring (Tap connection)

The module needs to be connected to the network through a ControlNet tap (Tap, such as 1786-TPR/TPS/TPYR/TPYS/TCT2BD1), with the following specific requirements:

Media type wiring method

Non redundant (CN2/CN2K) only connects the tap to module A channel (B channel is not used), and the tap needs to be selected as a direct connection type (such as 1786-TPS) to adapt to the BNC interface at the bottom of the module

Redundant (CN2R/CN2RK/CN2RXT) tap A is connected to module A channel, and tap B is connected to module B channel; Dual links need to be simultaneously connected to the network backbone (Trunk Line A/B)

Key wiring precautions:

Unused ports (such as the B channel of CN2) need to retain protective plugs (pre installed with the “K” model) to ensure the anti-corrosion level;

When the tap changer is disconnected from the module, it is necessary to immediately cover it with a dust cap to prevent the metal part from contacting the grounding surface;

In a redundant system, the main/backup modules need to be connected to the same network segment (such as the main module A channel connected to Trunk A, and the backup module A channel also needs to be connected to Trunk A).

4. USB port usage specifications

The module is equipped with a USB 2.0 Type B port, which is only used for temporary local programming. Core limitations:

Prohibited from use in hazardous areas;

Cable length ≤ 3 meters (9.84 feet), cannot be connected to a USB hub;

RSLinx Classic 2.55 and above software must be installed;

It is prohibited to upgrade multiple module firmware through USB at the same time to avoid upgrade failure.

Module reset and troubleshooting

1. Restore factory settings (reset operation)

When a module needs to clear configuration or fix exceptions, the following steps can be performed:

Disconnect the power supply of the chassis and remove the module;

Set the dip switch to “00” (invalid address, only used for reset);

Reinstall the module and connect the power supply;

After the module displays “Reset Complete Change Switch Settings”, disconnect the power and remove the module;

Return the dip switch to the target address (01~99/98), reinstall and power on.

2. Core methods for troubleshooting

By using the OK status indicator light and network channel indicator light (A/B) of the module to locate the fault, the key status interpretation is as follows:

(1) OK status indicator light (core fault diagnosis)

Reason and solution for malfunction of indicator light status display information

Turn off power failure or internal failure: Check the power connection and module for tightness. If it is ineffective, replace the module

Reset Complete Change Switch Settings address to 00 (invalid): Reset valid address (01~99/98)

Frequent red FAIL power on test failure: replace module directly

Flashing red DUPLICATE NOTE DETECTED Network address conflict: Replace with unique address

Flashing red Image update Needed firmware needs to be updated: Use ControlFLASH software to upgrade Boot image

Evergreen/Blinking Green CPU=xx% (xx ≥ 80) CPU utilization is too high (over 80%): Check the number of network connections and optimize the control program

Blinking green NET ERR network wiring error or no other nodes: Check cables, terminators, and ensure that at least one other node is online

(2) Network channel indicator light (A/B channel status)

Interpretation of indicator light status channel (A/B) status

Evergreen is operating normally, and channel communication is functioning properly

Flashing green/extinguishing temporary error, module can self recover

Flashing red/off media malfunction (such as disconnection, looseness) or no other nodes: Check cables, terminators, and add online nodes

Constant red channel fault: power off reset module, if ineffective, contact Rockwell technical support

Key technical parameters

Parameter category 1756-CN2/CN2K 1756-CN2R/CN2RK 1756-CN2RXT

Backboard current 1.1A (5.1V DC) 1.3A (5.1V DC) 1.3A (5.1V DC)

Working temperature: 0~60 ℃ (32~140 ℉) 0~60 ℃ (32~140 ℉) -25~70 ℃ (-13~158 ℉)

Isolation voltage 30V DC (continuous), basic insulation between ControlNet/USB and backplane (500V AC withstand voltage for 60 seconds) on the same left (redundant models additionally support A/B channel isolation) on the same left

Anti corrosion grade (with “K”) ASTM B845-97 G3 grade (ANSI/ISA 71.04), IEC 60721-3-3 CX grade same as left

The wiring category for ControlNet ports is Class 1, and for USB ports it is Class 3. Same as left

The official specification book for National Instruments 6030E series data acquisition equipment, covers four core models of PCI/PXI bus types (NI 6030E/6031E/6032E/6033E), detailing the technical parameters of the device’s I/O terminal definition, analog input/output, digital I/O, counter/timer and other core functions, as well as physical specifications, environmental adaptability and certification information. It is suitable for industrial data acquisition, laboratory measurement and other scenarios. The specific content is as follows:

Product Family and Basic Positioning

1. Model classification and bus type

The 6030E series equipment is divided according to “channel quantity” and “bus interface”, covering different acquisition scale requirements. The specific models are as follows:

NI 6030E PCI/PXI 16 channel single ended/8-channel differential (only supports analog input/output)

NI PCI-MIO-16XE-10 PCI, like NI 6030E, is a version of the 6030E series PCI

NI 6031E PCI/PXI 64 channel single ended/32 channel differential (supports analog input/output)

NI 6032E PCI 16 channel single ended/8-channel differential (only supports analog input)

NI 6033E PCI 64 channel single ended/32 channel differential (only supports analog input)

2. Core functional framework

All models integrate three core functions: analog input (AI), digital I/O (DIO), and counter/timer. Some models (6030E/6031E) additionally support analog output (AO), and uniformly support DMA data transfer (scattering aggregation mode), programmable triggering and calibration functions, adapting to high reliability data acquisition requirements.

Core technical parameters

1. Analog Input (AI): Core Features of the Entire Series

(1) Basic collection ability

Number of channels: 6030E/6032E are 16 single ended/8-differential channels (configurable by software), 6031E/6033E are 64 single ended/32 differential channels;

ADC type: Successful Approximation, resolution 16 bits (1/65536);

Maximum sampling rate: 100 kS/s for a single channel (refer to the established schedule for multi-channel rates);

Input range: The software can configure bipolar (± 10V~± 100mV) and unipolar (0~10V~0~100mV), with a total of 12 ranges, supporting DC coupling;

Overvoltage protection: ± 25V when powered on, ± 15V when powered off, input voltage must be kept within ± 11V of ground.

(2) Accuracy and stability

Absolute accuracy: Taking the ± 10V range as an example, the full-scale absolute accuracy of the average data (100 points) after one year is 1.147mV (calibrated at 25 ℃ environment);

Temperature drift: Misalignment temperature drift ± 5 μ V/℃, gain temperature drift ± 8ppm/℃;

Common mode rejection ratio (CMRR): At DC~60Hz frequency, the small range (100mV~500mV) can reach 105dB, and the large range (± 10V) can reach 97dB, with strong anti-interference ability.

(3) Buffer and transmission

FIFO cache: 1024 samples for 6031E OEM version, 512 samples for other models;

Data transfer: Supports 3-channel DMA (analog input/output, counter 0/1), compatible with interrupts and programmable I/O.

2. Analog output (AO): only supported by 6030E/6031E

Number of channels: 2 channels (AO 0/AO 1), DAC with dual buffer design;

Output range: The software can be configured with ± 10V (bipolar) and 0-10V (unipolar);

Drive capability: ± 5mA current drive, output impedance of 0.1 Ω, supporting ground short circuit protection;

Dynamic performance: establishment time of 10 μ s (± 1LSB accuracy), slew rate of 5V/μ s, noise of 60 μ V rms (DC~1MHz);

Cache and transfer: FIFO cache 2048 samples, supporting DMA scatter aggregate transfer.

3. Digital I/O (DIO): Unified specifications for the entire series

Channel configuration: 8 universal digital channels (P0<0~7>), supporting bidirectional switching of input/output;

Logic level: compatible with 5V TTL/CMOS, input low level 0~0.8V, high level 2.0~5.0V; output low level ≤ 0.4V (24mA current), high level ≥ 4.35V (13mA current);

Trigger and Control: 10 programmable functional interfaces (PFI<0~9>), configurable for analog trigger (start/reference), counter source/gate control, supporting ± 35V overvoltage protection (when disabled).

4. Counter/Timer: Unified specifications for the entire series

Configuration: 2 24 bit up and down counters, 1 4-bit frequency divider;

Reference clock: The counter supports 20MHz/100kHz, the frequency divider supports 10MHz/100kHz, and the clock accuracy is ± 0.01%;

External frequency: maximum external source frequency of 20MHz, minimum pulse width of 10ns (edge detection mode);

Function support: frequency measurement, pulse width measurement, pulse generation, support for external source/gate selection (PFI/RTSI trigger line).

Definition and physical specifications of I/O terminals

1. Terminal interface

Connector types: 6030E/6032E are 68 pin male SCSI-II type, 6031E/6033E are 100 pin female 0.05 D type;

Key terminal functions:

Analog signals: AI<0~63>(6031E/6033E), AI SENSE (2-channel, 6031E/6033E), AO 0/AO 1, AI GND/AO GND;

Digital signal: P0<0~7>, PFI<0~9>, CTR 0/1 OUT, FREQ OUT;

Power supply:+5V (1A output, for external circuits), D GND (digital ground).

2. Physical and environmental parameters

Size: PCI device 17.5cm × 10.6cm (6.9in × 4.2in), PXI device 16.0cm × 10.0cm (6.3in × 3.9in);

Weight: 179-199g (6.2-7.0oz), slightly different due to model differences;

Working environment: temperature 0~50 ℃, humidity 10%~90% (no condensation), altitude ≤ 2000m;

Storage environment: Temperature -20~70 ℃, humidity the same as the working environment.

Calibration and Certification

1. Calibration requirements

Preheating time: Recommended 15 minutes (to ensure stable accuracy);

Calibration cycle: 1 year, supporting internal calibration (relying on onboard 5.000V reference source, temperature drift ± 0.6ppm/℃) and external calibration (reference voltage 6-9.999V);

Calibration storage: Calibration parameters are stored in EEPROM to ensure accuracy is maintained after power failure.

2. Compliance certification

Safety standards: comply with IEC 61010-1, EN 61010-1, UL 61010-1, CAN/CSA-C22.2 No. 61010-1;

Electromagnetic compatibility (EMC):

Radiation: EN 55011 Class A (10m), FCC Part 15A (>1GHz);

Immunity: EN 61326:1997 A2:2001;

Regional certification: CE, C-Tick, FCC Part 15 (Class A), requiring the use of shielded cables to ensure EMC compliance.

Additional design details

Trigger function: Supports analog triggering (12 bit resolution, programmable hysteresis) and digital triggering. The trigger source can be selected from AI channel, PFI interface, or RTSI trigger line (7 PCI devices, PXI devices compatible with PXI trigger bus);

Power requirements: The I/O connector provides+4.65~+5.25V DC (1A), and the bus power supply needs to refer to the specific equipment manual (excluding external VCC power consumption);

Pin definition: The document contains detailed pin diagrams for four models (such as the 68 pin pin of 6030E and the 100 pin pin of 6031E), clarifying the signal types and grounding relationships of each terminal for easy wiring deployment.

Product core positioning and basic information

Product Name: MControl Motor&Feeder Control Unit

Adaptation System MNS iS (Low Voltage Motor Control Center Related Systems, Belonging to the IEC Low Voltage Product Category)

Product type: Standard type MControl（Extended Product Type：MControl；Long Description：MControl (Standard)）

Product ID/Model 1TGE120011R1000

Product Classification: Low Voltage Products and Systems – Low Voltage Systems – IEC Low Voltage Motor Control Centers – MNS iS

WEEE (Electronic Waste) is not within the scope of WEEE control (Product Not in WEEE Scope)

Physical specifications and weight

The control unit is compact in size, lightweight, and suitable for the spatial installation requirements of industrial equipment

Product net width: 53mm

Product net height: 125mm

Product net depth/length: 260mm

Net weight of product: 0.7kg

Compliance certification

CE conformity declaration: The corresponding document number is “1TGE097001”, indicating that the product complies with the relevant standards of the EU CE certification and can be used in compliance with the EU and regions that recognize the CE mark.

First, the importance of industrial equipment installation

In modern industrial production, various equipment and machines are widely used in various fields, such as manufacturing, energy industry, chemical industry and so on. The installation of industrial equipment is directly related to production efficiency and product quality. Proper installation and commissioning of good equipment can ensure the stable operation of the production line, improve production efficiency and product quality, reduce maintenance costs, and ensure the safety of employees.

Second, the steps of industrial equipment installation

1. Preparation: Before the installation of industrial equipment, it is necessary to carry out adequate preparation work. This includes the tools and equipment required for installation, cleaning and preparation of the installation site, and making installation plans and schedules.

2. Determine the installation position: Determine the installation position of the equipment according to the requirements of the equipment and the layout of the production line. When determining the location, the weight and size of the equipment need to be considered, as well as the coordination of the equipment with the surrounding environment.

3. Install the device: Assemble and install the device according to the installation instructions. Ensure that the device is securely and accurately connected, while protecting the appearance and internal components of the device.

4. Connect power supplies and pipelines: For devices that require power supplies and power supplies, properly connect power supplies and pipelines. The connection of power supply and pipeline should comply with safety standards to avoid hazards such as electric shock and leakage.

5. Commissioning the device: After the installation is complete, you need to commission the device to ensure that the device can run properly. It includes checking the functions and performance of the equipment, adjusting the parameters and Settings of the equipment, and carrying out the necessary tests and inspections.

6. Training operators: After the installation of the equipment, it is necessary to train the operators to understand the operation methods and precautions of the equipment, and improve the operation skills and safety awareness of the employees.

Third, industrial equipment installation precautions

1. Safety first: When installing industrial equipment, safety is the most important consideration. You must operate in strict accordance with safety regulations and wear necessary protective equipment to ensure the safety of the workplace.

2. Strictly follow the equipment instructions: Industrial equipment usually comes with detailed installation instructions, you must carefully read and understand the contents of the instructions, and install the operation in accordance with the requirements of the instructions.

3. Pay attention to the assembly sequence: When installing the device, follow the correct assembly sequence to ensure that all components of the device are assembled correctly to avoid equipment failures or safety accidents caused by incorrect assembly sequence.

Core positioning and overall advantages of the product

The CLS200 series controller is designed with a compact 1/8 DIN package, which enables precise control of multiple circuits in a limited space. Its core advantages are concentrated in three dimensions: “efficiency, flexibility, and ease of operation”

Space and efficiency optimization: A single device supports PID control for up to 16 heating/cooling circuits, significantly reducing the panel space occupied by a single circuit, while reducing the number of installed components, lowering the probability of failure, and shortening installation time;

Simplified operation: It has menu guided operation+full-text display, supports storage and calling of 8 job programs, can quickly switch production processes, and the “Auto tune” function reduces the professional threshold for parameter settings;

Strong compatibility: Supports thermocouples RTD、 Multiple sensor inputs such as linear DC voltage/current reduce user learning costs and spare parts inventory; Built in EIA/TIA-232/485 serial communication interface, seamlessly integrated with PLC and upper computer software (such as WATVIEW).

This series of controllers is approved by UL ®、 C-UL ®  Certified to comply with the EU EMC Directive and bear the CE mark, suitable for multi loop control scenarios in the field of industrial automation (such as plastic extrusion, mass production, etc.).

Differences in Model Classification and Core Functions

The CLS200 series is divided into core models according to the “number of circuits”, and there are clear differences in input types and channel quantities among different models. At the same time, the “firmware options” can be used to expand functions to meet different application needs:

1. Classification of basic models (by number of circuits/channels)

Model Channel Quantity Input Type Core Adaptation Scenario

CLS204 4 differential input small multi loop control (such as 4-channel temperature control)

CLS208 8 differential input medium-sized multi loop control, supporting RTD input

CLS216 16 single ended input large multi loop centralized control

2. Firmware function options (select as needed)

Different firmware versions determine the core algorithms and functional range of the controller, covering requirements from basic temperature control to complex process control

Standard firmware: Basic closed-loop PID control, automatic tuning, fault sensor detection, alarm function, job storage;

Extruder specific firmware: Based on standard functions, optimize PID control logic for plastic extrusion process;

Ramp and Soak firmware: Added “ramp heating+constant temperature maintenance” function and process variable retransmission (requires SDAC module), supports complex batch processing;

Enhanced firmware: includes standard features, with additional support for cascade control, proportional control, differential control, and remote simulation set points. Each channel can flexibly configure control algorithms (note: cascade control/remote set points require 2 controller channels).

Key technical parameters

1. Human computer interaction and configuration

Display and operation: 32 character vacuum fluorescent display screen, 8-key keyboard (used for menu access, password verification, parameter settings, channel switching);

Configuration method: Controller parameters can be loaded through standard serial ports, supporting single channel/multi-channel display switching.

2. Input performance (sensors and signals)

(1) Input type and precision

Supporting multiple sensor inputs, the measurement range and accuracy of different types are shown in the table below:

Input type, specific specifications, accuracy (@ 25 ℃ environment)

Thermocouples support B/E/J/K/R/S/T types, including cold end compensation and reverse/short circuit detection; Type B has a range of 66-1760 ℃, Type K has a range of 268-1371 ℃ ± 1.0~4.0 ℃ (depending on the type, Type B has the lowest accuracy)

RTD is only supported by CLS204/CLS208, with 2/3 wire platinum resistance (100 Ω @ 0 ℃), divided into 2 ranges:

– RTD1：-100-275℃

– RTD2：-120-840℃ RTD1：±1.1℃； RTD2：±1.6℃

Linear signal supports 0-10mA/4-20mA DC current, 0-100mV/0-5V/0-10V/0-12V DC voltage (requires external scaling resistor)-

Pulse signal TTL level square wave, maximum frequency 2kHz-

(2) Input sampling and anti-interference

Sampling rate: CLS204 (6 times/second, update time 0.167 seconds), CLS208 (3 times/second, 0.333 seconds), CLS216 (1.5 times/second, 0.667 seconds);

Anti interference capability: noise suppression ratio of 120dB at a frequency of 60Hz, temperature coefficient of 40ppm/℃;

Measurement resolution:>14 bits, internal measurement accuracy 0.006%.

3. Output performance

Digital output: The number of outputs varies depending on the terminal board options – the 50 pin terminal board supports 34 digital outputs, while the 18 pin terminal board supports 10 control outputs; Each output can be configured as “switch time proportional control” or “distributed zero crossing (DZC) control”, with a maximum single current of 60mA (5V DC), and the onboard power supply can provide 350mA (5V DC);

Alarm output: Each channel is independently configured with “process alarm” and “deviation alarm”, supporting programmable dead zone, delay, and start suppression. The global alarm output can summarize the alarm status of all channels, and there is also a “watchdog output” to indicate that the controller is running normally.

4. Communication and Power Supply

Serial communication: Supports EIA/TIA-232 or EIA/TIA-485 (selectable via jumper), baud rates can be selected as 2400/9600/19200, protocol compatible with ANSI X3.28-1976 (D1, F1) and Allen Bradley PLC/2, Modbus ®  RTU；

Power requirements: 15-24V DC (± 3V DC), maximum current 1A, current 300mA without load; optional 120/240V AC (50/60Hz) power adapter (output 15V) DC@1.2A ， UL ®  Class 2 certification).

5. Environmental adaptability

Working temperature: not clearly indicated (reference to general industrial equipment standards, estimated to be -10~55 ℃, subject to actual application);

Anti interference: Complies with industrial grade electromagnetic compatibility requirements (relying on the EMC testing standards corresponding to CE certification).

Optional accessories and software

1. Analog Conversion Module (DAC/SDC)

The CLS200 series has no onboard analog output and requires external modules to achieve analog signal conversion:

DAC module: converts the DZC output signals of 1-2 controllers into analog signals, and the output types can be configured on-site as 4-20mA DC, 0-5V DC, or 0-10V DC;

SDAC module (serial digital to analog converter): converts 1 controller output into high-precision analog voltage/current signals, suitable for scenarios such as process variable retransmission, open-loop control, motor speed control, etc., with CE, UL ®、 C-UL ®  authentication.

2. Upper computer software (WATVIEW)

Optional Windows ®- Based HMI software, core functions include:

Simultaneously monitor/configure up to 32 CLS200 controllers;

Support parameter settings, custom recipe management, alarm monitoring, trend chart drawing, real-time data recording, and export log data to a spreadsheet;

Divided into “Run time” and “Developer” versions, the Developer version additionally supports custom interface design and has higher configuration efficiency than general HMI software.

Order information and attachments

1. Core ordering code rules

The CLS200 series order requires clear parameters such as “number of channels, controller type, terminal board, power supply, communication accessories, and special inputs”. The core code meanings are as follows:

Description of optional parameters for code snippets

Channel number 04=4 channels (CLS204), 08=8 channels (CLS208), 16=16 channels (CLS216)

Controller type 1=standard firmware, 2=extruder firmware, 3=ramp constant temperature firmware, 4=enhanced function firmware

Terminal board 0=SCSI interface only (user provided cable), 1=18 pin terminal board (CLS204/208 only), 2=50 pin terminal board (including 3-foot SCSI cable)

Power adapter 0=none, 3=120/240V AC to 15V DC (1.2A)

Serial communication configuration communication cable (0=none, 1=10 feet DB-9 cable, etc.), communication protocol (0=232, 1=485, 2=485 terminal matching)

Special input 0/00=thermocouple only+(-10~60mV), X/XX=custom current/voltage/RTD input (input type and channel range need to be specified)

2. Other attachments

Software keys: WATVIEW runtime version (WV00-R0U0-000=USB key, WV00-R0P0-000=parallel key), development version (WV00-D0U0-000=USB key, etc.);

DAC/SDC power supply: B=120V AC to 16V DC (300mA, for 10 DACs), H=120/240V AC to 15V DC (1.2A, for 12 DACs), L=120/240V AC to 5V DC (3A, for 10 SDACs).

Core product positioning and basic parameters

This module belongs to the DC discrete input module of Modicon Quantum automation platform, with the following core basic parameters:

Discrete input quantity: 16

Channel grouping: 8 channels per group

Input logic type: Positive (sink)

Address requirement: occupies 1 input word

Module Form: Standard Format

Product weight: 0.3kg

Certification mark: Compliant with CE certification

Electrical performance indicators

1. Input voltage and current

Input voltage range: 10-60V DC, with different current requirements for different voltages:

12V DC：5-10mA

24V DC：6-30mA

48V DC：2-15mA

60V DC：1-5mA

Voltage state threshold (guaranteed value):

State 1 (high level): 9-12V at 12V ± 5%, 11-24V at 24V ± 20%, 34-48V at 48V ± 20%, 45-60V at 60V ± 20%

State 0 (low level): 0-1.8V at 12V ± 5%, 0-5V at 24V ± 20%, 0-10V at 48V ± 20%, 0-9V at 60V ± 20%

Absolute maximum voltage: 75V DC

2. Response and switch performance

Response time: both state 0 → 1 and state 1 → 0 are 4ms

Switching frequency: ≤ 100Hz

3. Isolation and power consumption

Isolation performance: 2500Vrms DC (continuous for 1 minute) is isolated between channel groups and buses, and 700Vrms DC (continuous for 1 minute) is isolated between channel groups

Power consumption: 1W+(0.62 x activated points)

Bus current requirement: 200mA

Signal indication and anti-interference capability

1. Local signal indication (LED)

Green LED (Active): indicates normal bus communication

Red LED (F): Indicates detection of external fault

16 green LEDs: corresponding to the status of 16 input points (displaying whether the input is valid)

2. Anti interference standards

Electrostatic discharge resistance: Contact discharge 4kV, air discharge 8kV (compliant with IEC 801-2 standard)

Electromagnetic field resistance: 10V/m (frequency 80-2000MHz, in accordance with IEC 801-3 standard)

Environmental and Certification Requirements

1. Environmental adaptation range

Working environment temperature: 0-60 ° C

Storage environment temperature: -40-85 ° C

Relative humidity: 95% (without condensation)

Working altitude: ≤ 5000m

2. Product certification standards

Following standards: CSA C22.2 No 142, UL 508

Product certification: C-Tick certification, FM Class 1 Division 2 certification

Sustainability and environmental attributes

Sustainable Supply Status: Belongs to “Green Premium Products” (Schneider Green Preferred Products)

RoHS Compliance: Compliant with RoHS standards since January 2009, with Schneider Electric Declaration of Conformity

Product environment file: obtainable

Scrap disposal: No special recycling operation is required, simplifying the subsequent environmental treatment process

Product Core Information and Positioning

1. Basic positioning

Platform: Modicon Quantum Automation Platform.

Product type: 8-channel multi range differential analog input module, mainly used for the acquisition of analog signals (voltage, current) in industrial scenarios, suitable for automation control systems that require high-precision signal detection.

2. Discontinuation and replacement information

Key shutdown time: officially shut down on December 31, 2022, and terminate service on December 31, 2030.

Recommended alternative model: BMXAMI0810 (X80 series 8-channel high-speed isolated analog input module), please pay attention to the compatibility of the interface and parameters of the alternative module to ensure compatibility with the original system.

Core technical parameters

Input and Measurement Characteristics

Parameter category specific specifications

8 differential analog input channels

Input type supports 1… 5 V voltage signal, 4… 20 mA current signal

Resolution of 12 bits

Input impedance current signal: 250 Ω with ± 0.01% accuracy; Voltage signal:>20 M Ω

Absolute maximum input voltage: 50 V DC; Current: 25 mA

Measurement accuracy – absolute accuracy error: ± 0.05% of full scale, maximum not exceeding ± 0.1% of full scale

-Linear error: ± 0.04% of full scale

-Temperature drift: ± 0.0025%/° C of full scale, maximum not exceeding ± 0.005%/° C of full scale

Common mode rejection ratio>-72 dB at 60 Hz frequency

Filter characteristics: Single pole low-pass filter, 3 dB cut-off frequency 15 Hz (± 20% deviation)

Update time 5 ms

Isolation and Protection

Channel and bus isolation: 1000 V DC conventional isolation, can withstand 3000 V DC voltage for 60 seconds.

Channel isolation: 30 V DC to prevent signal interference between channels.

Fault detection: Supports wire breakage fault detection (4-20 mA signal) and undervoltage range detection (1-5 V signal), facilitating timely detection of signal abnormalities.

Electrical and Physical Specifications

Specification category details

Bus current requirement 240 mA

Power loss 2 W

Module format standard format, compatible with Modicon Quantum series rack

Net weight 0.3 kg

The address requirement occupies 9 input word address spaces, and corresponding address resources need to be reserved in the system configuration

Status indication and fault diagnosis

The module is equipped with multiple sets of LED indicator lights for real-time feedback of operating status and fault information. The specific functions are as follows:

Bus communication indicator light (green): On indicates normal bus communication (Active state), off or flashing indicates abnormal communication.

External fault indicator light (red): When lit, it indicates that the module has detected an external fault (such as signal over range, disconnection, etc.).

Channel enable indicator light (8 green lights): corresponding to 8 input channels, a single light indicates that the channel is enabled and working normally.

Channel fault indicator lights (8 red lights): corresponding to 8 input channels, when a single light is on, it indicates that the channel has a fault (such as signal abnormality, channel damage, etc.).

Environmental adaptability and compliance

Environmental Parameters

Environmental category specification requirements

Working environment temperature: 0… 60 ° C

Storage environment temperature -40… 85 ° C

Relative humidity of 95% (no condensation), suitable for high humidity industrial scenarios

Working altitude ≤ 5000 m, suitable for installation in high-altitude areas

Anti static discharge capability: Contact discharge 4 kV, air discharge 8 kV (compliant with IEC 801-2 standard)

Anti electromagnetic interference at frequencies of 80-1000 MHz, with a field strength of 10 V/m (in accordance with IEC 801-3 standard)

Certification and Compliance

Compliance category specific certification/standards

UL 508 safety certification, CSA C22.2 No 142, FM Class 1 Division 2, cUL certification, meeting industrial safety standards

Environmental Compliance – EU RoHS: Proactive Compliance (If the product exceeds the EU RoHS legal scope, provide a RoHS declaration)

-Mercury free design, in compliance with environmental requirements

-China RoHS: Provide RoHS Declaration

-Provide product environmental records, recycling records, and scrap information

-EU WEEE Directive: Specific waste collection procedures must be followed for disposal, and mixing with ordinary household waste is prohibited

The label bears the CE mark and complies with relevant electromagnetic compatibility and safety standards of the European Union

Packaging and Quality Assurance

Packing Specification

Provide two packaging specifications to meet different procurement and transportation needs:

Packaging type Unit type Packaging quantity Weight dimensions (length x width x height)

Packaging 1 PCE (unit) not clearly labeled 450 g 31 cm × 16.5 cm × 4.8 cm

Package 2 S03 (box) not clearly labeled 3.6 kg 40 cm × 30 cm × 30 cm

Connection and installation

Key Instructions for Wiring Diagram

Channel wiring: Each input channel contains positive and negative poles (such as INPUT 1 (+), INPUT 1 (-)), and some pins are labeled as “N/C” (Not Connected), indicating that no connection is required to avoid module damage caused by misconnection.

Sense pins: Set the SENSE2-SENSE8 pins for signal detection and compensation, and connect them correctly according to the actual signal type (voltage/current) to ensure measurement accuracy.

Voltage limit between channels: The working voltage between channels must not exceed 30 V DC to prevent interference or damage caused by high voltage between channels.

Rack Installation

The module is compatible with Modicon Quantum series standard racks and supports various rack specifications such as 2 slots, 3 slots, 4 slots, 6 slots, 10 slots, 16 slots, etc. During installation, it is necessary to ensure good contact between the module and the rack, secure it firmly, and avoid poor contact caused by vibration.

Product Overview and Classification

1. Controller types and core differences

The ControlLogix series controllers are divided into two major series, 5570 and 5560, as well as extreme environment type (- XT suffix) and Armor protection type (- EROM suffix). The core differences are as follows:

Features ControlLogix 5570 ControlLogix 5560

Power Supply and Memory Backup Energy Storage Module (ESM) Lithium Battery (1756-BA1/BA2/BATM)

Built in communication port USB 2.0 (temporary programming only, cable length ≤ 3m, no hub) RS-232 serial port

The maximum number of connections is 500 and 250

Non volatile storage SD card (standard 1784-SD1 1GB) CompactFlash card (available separately)

Status display: 4-line scrolling text screen+4 indicator lights, 6 indicator lights (no text screen)

Representative models 1756-L71/L72/L73/L74/L75 1756-L61/L62/L63/L64/L65

2. Special Model Description

Extreme environment type (- XT): such as 1756-L73XT/L63XT, supports working temperatures of -25~+70 ° C, and other functions are consistent with the corresponding basic model.

Armor protective type (- ROM): such as 1756-L72EROM/L73EROM, integrated with 1756-L7x controller and 2 EtherNet/IP DLR communication modules, IP67 protection level, suitable for machine installation, ESM non removable.

Installation and hardware configuration

1. Installation environment requirements

Environmental conditions: Pollution level 2 industrial environment, overvoltage category II, altitude ≤ 2000m, no derating requirements; Storage temperature -40~+80 ° C, working temperature for conventional type 0~+60 ° C, extreme type -25~+70 ° C.

Shell requirements: It needs to be installed in a shell that complies with NEMA 250 or IEC 60529 standards, with a flame retardant rating of 5VA (non-metallic shells need to be certified), and can only be opened with tools inside. The explosion-proof environment needs to additionally comply with ATEX/IECEx requirements (such as Zone 2 environment requiring an IP54 or above shell).

2. Core hardware installation steps

(1) Key installation of ControlLogix 5570

**Chassis and power supply pre installation * *: Chassis and power supply need to be installed according to the manuals “1756-IN621 (Chassis)” and “1756-IN619 (Power Supply)” first.

Controller insertion: Align the upper and lower rails of the chassis, slide in to the buckle lock, and ensure that it is flush with adjacent modules; Attention should be paid to the risk of electric arc in explosion-proof environment during live plugging and unplugging. It is recommended to perform power-off operation.

ESM installation: Align with the tongue and grain slot and push it into the buckle for fixation. After installation, start charging (up to 2 minutes, the status screen displays “CHRG”). Do not turn off the power before charging is complete, otherwise the program may be lost.

SD card operation: Open the SD card card, insert the 1784-SD1/SD2 card (recommended original card to avoid data damage), and press it until the card buckle locks; Before removal, it is necessary to confirm that the SD indicator light is off and that the explosion-proof environment requires power-off operation.

(2) Key installation of ControlLogix 5560

Battery installation: Series A uses 1756-BA1/BATM, Series B uses 1756-BA2, connect the positive and negative poles (red+black -), write the replacement date and paste it on the inside of the cabinet door.

CompactFlash card operation: Series A needs to lift the locking clip to insert, Series B needs to push open the buckle and insert, and before removing, confirm that the OK indicator light is green.

3. Hardware security specifications

Static protection: Before operation, touch grounded objects to discharge electricity, wear a grounding wristband, avoid touching connector pins and internal circuits, and use anti-static workstation storage devices.

Explosion proof requirements: In Class I Zone 2 (Groups A-D) environments, equipment/components can only be plugged in and out after power failure or confirmation of non hazardous areas; It is prohibited to replace non certified components, and batteries must be replaced in non hazardous areas.

Software configuration and firmware upgrade

1. Essential software and version requirements

Different controller models need to be matched with specific software versions, and the core requirements are as follows:

Controller model Studio 5000 environment minimum version RSLogix 5000 minimum version RSLinx Classic minimum version

1756-L71/L72/L73 and other V21.00.00 V20.01.02 V2.59.00

1756-L61/A – V12.06.00 any version

1756-L63XT/B – V13.04.00 V2.55.00

2. Firmware upgrade method

Supports two methods: ControlFLASH software and AutoFlash (built-in in Logix Designer). The steps are as follows:

(1) ControlFLASH upgrade

Connect the controller (USB/Ethernet), start ControlFLASH, select the controller model and network driver.

Select the target firmware version (download the matching version from the official website to avoid file corruption), click “Finish” to start the upgrade, and do not turn off the power during the process.

After the upgrade is completed, the controller automatically restarts and the confirmation status screen displays the new firmware version (such as “Rev 30.011”).

(2) AutoFlash upgrade

Create a project in Logix Designer, click on “Who Active” to find the target controller, and select “Update Firmware”.

Select the firmware file path and version, confirm that the controller is in “Remote Program” mode and there are no uncleared faults, and click “Update”.

During the upgrade process, the progress is displayed (5570 points for “update count/block count”, 5560 only displays “block count”), and the firmware version is verified after completion.

3. Memory and storage configuration

5570 series: SD cards are used to store project and fault logs, supporting three modes: “power on load”, “load when memory is damaged”, and “user triggered load”. Locking the SD card can prevent firmware from being overwritten.

5560 series: The CompactFlash card needs to be configured with the “store/load” parameter in Logix Designer, supporting program backup and recovery. When replacing the battery, ensure that there is a backup in the card to prevent data loss.

Communication network configuration

1. Supported communication protocols and modules

The controller supports multiple types of industrial networks and requires corresponding communication modules. The core configuration is as follows:

Network type, communication module model, core function, maximum number of connections/bandwidth limit

EtherNet/IP 1756-ENBT/EN2TR/EN3TR supports production and consumption tags, I/O control, and HMI communication. 1756-EN3TR supports 256 movements in 128 axes (EN2T/EN2TR); 128 (ENBT)

ControlNet 1756-CNB/CN2/CN2R/CN2RXT deterministic real-time communication, supporting 64 redundant media (CN2R/CN2RXT) (CNB/CNBR); 128 (CN2/CN2R)

DeviceNet 1756-DNB connects distributed I/O and drivers, supports scanning list configuration with 124 DINT input/123 DINT output

Data Highway Plus (DH+) 1756-DHRIO/DHRIOXT connects PLC-5/SLC controllers, supporting 32 sites at 57.6/115.2/230.4 kbps rates

HART 1756-IF8H/OF8H analog I/O+digital signal superposition, supports direct connection to HART transmitter for device diagnosis

2. Key steps for communication configuration

(1) EtherNet/IP configuration

Add modules such as 1756-EN2T in the “I/O Configuration” of Logix Designer and set the IP address (supporting BOOTP/DHCP allocation).

Configure “Production/Consumption Tags”: Production tags need to specify the number of consumers, while consumption tags need to match the production tag data type and RPI (Request Packet Interval).

Remote I/O configuration: Reduce the number of connections through “rack optimization connections”, and a single connection can cover the entire remote rack I/O.

(2) Serial Communication (5560 Series)

Connect the 1756-CP3 serial port cable, configure the “RS-232 DF1 device driver” in RSLinx, and select the “Logix 5550/CompactLogix” device type.

Supporting protocols: DF1 master-slave/point-to-point/wireless modem, DH-485, ASCII, Modbus (requiring MSG instruction programming), ASCII protocol requires configuring buffer size (1-4096 bytes) and termination characters.

Programming and Application Development

1. Control program structure

The Logix 5000 control program consists of a three-level structure of “task program routine”, with the following core rules:

Tasks (up to 32):

Continuous task (1): lowest priority, utilizing idle CPU time for cyclic execution.

Periodic task: Execute at set intervals (0.1~2000000ms), priority 1~15 (highest 1).

Event task: triggered by triggering conditions (such as I/O status changes, consumption tag triggers) for execution.

Program (up to 1000 per task, V24+): Contains local tags, parameters, main routines, fault routines, supports “scheduled execution” (executed in sequence) and “unplanned execution” (only verified and not running).

Routine: executable code written in a single programming language, supporting ladder diagrams (LD), function block diagrams (FBD), structured text (ST), and sequential function diagrams (SFC).

2. Core programming functions

(1) Production/Consumption Tags (Interlock Data)

Production label: One controller releases data, and multiple controllers (up to 32) consume it simultaneously. It must be on the same network (not bridged across networks), and the data type and array dimension must be consistent.

Connection calculation: The production label occupies “number of consumers+1” controller connection, the consumption label occupies 1 connection, and the communication module occupies an additional 1 connection.

(2) MSG instruction (message communication)

Supports types such as “CIP Data Table Read/Write”, “PLC-5/SLC Communication”, “General CIP”, etc. It can cache connections (optimize speed during repeated execution, up to 32 cache connections) or non cache connections (release connections after execution).

Block Transfer requires the configuration of a “request/response” data area, which is suitable for high-speed counters, frequency converters, and other devices.

(3) Motion control

Supports EtherNet/IP integrated motion (Kinetix 350/5500/6500 drivers), Sercos interface (1756-M03SE/M08SE module), and analog interface (1756-HYD02 module).

Core instructions: MSO (servo enable), MAH (axis return to zero), MAJ (axis jog), MAM (axis positioning), need to create “axis labels” and configure parameters such as speed and acceleration.

3. PhaseManager tool (device phase control)

Function: Divide device operation stages (such as Resetting/Running/Holding) according to the S88/Pack ML state model, simplify process programming, support “action state” (executing operations) and “waiting state” (waiting when conditions are met).

Core instructions: PSC (Stage Completion Signal), PCMD (Stage State Switching), PFL (Stage Fault Signal), which need to be enabled in Logix Designer V21+and support multitasking scheduling.

Product basic information

Core identification:

Product ID: IEMMU21

ABB model name: IEMMU21

Product description (including brief/long description): Module Mounting Unit, Rear Mount (rear mounted module mounting unit)

Product Type: Control_System_Sccessory (Control System Accessories)

Order related:

HS code: 853710 (boards, panels, consoles, tables, cabinets, and other bases equipped with two or more 85.35 or 85.36 devices, used for electrical control or power distribution, including instruments/equipment and CNC equipment in Chapter 90, excluding 85.17 switchgear, voltage not exceeding 1000V, other categories)

Customs tariff number: 85371091

Physical specifications

Product net depth/length: 411.48 mm

Product net height: 505.46 mm

Product net width: 259.08 mm

Net weight of product: 4876 kg

Environment and Compliance

WEEE category: 5 categories (small equipment, no external dimensions exceeding 50cm)

Number of batteries: 0 (without built-in batteries)

SCIP Information: Identification Number: 7dc615b7-fde4-47e9-96c4-2d678387c8df, Associated Region: India (IN)

Product classification attribution

IEMMU21, as a control system attachment, belongs to the following product classification system, covering different control systems and component categories:

Control System Products → Assembly Components → S+HR Assembly Components → S+HR – Hardware Installation → IEMMU21 Module Installation Unit

Control System → Symphony Harmony INFI 90 Control System → Power System and Housing → MMU Module Installation Unit → IEMMU22 → Unclassified

First, the importance of industrial equipment installation

In modern industrial production, various equipment and machines are widely used in various fields, such as manufacturing, energy industry, chemical industry and so on. The installation of industrial equipment is directly related to production efficiency and product quality. Proper installation and commissioning of good equipment can ensure the stable operation of the production line, improve production efficiency and product quality, reduce maintenance costs, and ensure the safety of employees.

Second, the steps of industrial equipment installation

1. Preparation: Before the installation of industrial equipment, it is necessary to carry out adequate preparation work. This includes the tools and equipment required for installation, cleaning and preparation of the installation site, and making installation plans and schedules.

2. Determine the installation position: Determine the installation position of the equipment according to the requirements of the equipment and the layout of the production line. When determining the location, the weight and size of the equipment need to be considered, as well as the coordination of the equipment with the surrounding environment.

3. Install the device: Assemble and install the device according to the installation instructions. Ensure that the device is securely and accurately connected, while protecting the appearance and internal components of the device.

4. Connect power supplies and pipelines: For devices that require power supplies and power supplies, properly connect power supplies and pipelines. The connection of power supply and pipeline should comply with safety standards to avoid hazards such as electric shock and leakage.

5. Commissioning the device: After the installation is complete, you need to commission the device to ensure that the device can run properly. It includes checking the functions and performance of the equipment, adjusting the parameters and Settings of the equipment, and carrying out the necessary tests and inspections.

6. Training operators: After the installation of the equipment, it is necessary to train the operators to understand the operation methods and precautions of the equipment, and improve the operation skills and safety awareness of the employees.

Third, industrial equipment installation precautions

1. Safety first: When installing industrial equipment, safety is the most important consideration. You must operate in strict accordance with safety regulations and wear necessary protective equipment to ensure the safety of the workplace.

2. Strictly follow the equipment instructions: Industrial equipment usually comes with detailed installation instructions, you must carefully read and understand the contents of the instructions, and install the operation in accordance with the requirements of the instructions.

3. Pay attention to the assembly sequence: When installing the device, follow the correct assembly sequence to ensure that all components of the device are assembled correctly to avoid equipment failures or safety accidents caused by incorrect assembly sequence.

 Product core positioning and application scenarios

1. Product positioning

Prosonic T FMU30 is a compact ultrasonic level measurement transmitter that uses non-contact measurement method and is suitable for continuous level monitoring of liquids, paste materials, and coarse granular materials. It supports 4-20mA signal output for system integration.

2. Scope of application

Measurement objects: liquids (such as clean water, sewage, and oil), paste like materials (such as mud and paint), and coarse granular materials (such as gravel and coal).

Measurement range (varies depending on sensor size):

1.5-inch sensor: maximum 5m (16ft) in liquid, maximum 2m (6.6ft) in bulk material, blind spot 0.25m (0.8ft).

2-inch sensor: maximum 8m (26ft) in liquid, maximum 3.5m (11ft) in bulk material, blind spot 0.35m (1.1ft).

Measurement Principles and Core Technologies

1. Measurement principle (time-of-flight method)

The sensor emits ultrasonic pulses onto the surface of the material, which are reflected and received by the sensor.

The device measures the time difference t between pulse emission and reception, combined with the sound velocity c, and calculates the distance D from the sensor diaphragm to the material surface using the formula D=c ⋅ t/2.

Based on the user’s preset empty tank distance E, calculate the actual liquid level L using the formula L=E-D.

Built in NTC temperature sensor can automatically compensate for the impact of temperature changes on sound velocity, ensuring measurement accuracy.

2. Key functions

Interference echo suppression: Filter the interference echoes generated by container edges, welds, internal equipment, etc., to avoid misjudging the liquid level.

Linearization function: Supports up to 32 linearization points, can convert measurement values into length, volume, or flow units (applicable for open channel/weir flow calculation), and pre stores a linearization table for horizontal cylindrical tank volume calculation.

Signal output: 4-20mA analog signal, customizable output during alarm (compliant with NAMUR NE43 standard), output damping can be freely set within 0-255s.

Technical parameters and performance indicators

1. Basic electrical parameters

Parameter specifications

Supply voltage 14-35V DC

Power consumption 51mW-800mW

Current consumption 3.6-22mA

The cable interface has a cross-sectional area of 0.25-2.5mm ² (24-14 AWG), and the cable entry is G/2 “or 1/2” NPT. The recommended cable diameter is 6-10mm

The protective circuit is equipped with reverse polarity protection, radio frequency interference (RFI) protection, and overvoltage spike protection

2. Measurement performance

Resolution: 1mm (0.04in).

Maximum measurement error: ± 0.2% of the sensor’s maximum range (in accordance with EN 61298-2 standard, under reference operating conditions).

Typical measurement error: better than ± 3mm (± 0.12in) or 0.2% of the measured distance (whichever is greater).

Response time: Minimum of 2 seconds (depending on parameter settings).

Pulse frequency: Maximum 0.5Hz (varies depending on device type and parameters).

3. Environmental and process adaptability

Category specifications

Operating temperature range: -20 ° C to+60 ° C (-4 ° F to+140 ° F, it is recommended to install a rain cover when using outdoors); Storage: -40 ° C to+80 ° C (-40 ° F to+176 ° F)

Protection level: IP66/IP68 when the shell is closed (24 hours at 1.83m underwater); IP20 when the shell is opened

Vibration resistance meets DIN EN 60068-2-64 standard, 20-2000Hz, 1 (m/s ²)/Hz, 3 × 100min

Electromagnetic compatibility (EMC) complies with EN 61326 standard, industrial environment anti-interference level, EMC impact<1% of full scale

Process temperature -20 ° C to+60 ° C (-4 ° F to+140 ° F)

Process pressure 0.7-3bar abs. (10.15-43.5psi abs.)

Mechanical structure and installation requirements

1. Mechanical specifications

Size and weight:

1.5-inch sensor: weighs approximately 0.75kg (1.65lbs), with process connections of G 1.5 “or NPT 1.5”.

2-inch sensor: weighs approximately 0.8kg (1.76lbs), with process connections of G 2 “or NPT 2”.

Material: The outer shell is PBT-FR (flame retardant polybutylene terephthalate), the sensor material contact part is PP (polypropylene), and the seal is EPDM (ethylene propylene diene monomer rubber), ensuring chemical compatibility and durability.

Installation specifications

(1) General requirements

Avoid installing in the center of the tank. It is recommended that the distance between the sensor and the tank wall be 1/6 of the tank diameter to prevent reflection interference from the tank wall.

To avoid the measurement path passing through the feeding curtain, the sensor membrane should be perpendicular to the material surface in the application of bulk materials (to avoid the influence of conical accumulation).

Equipment inside the tank (such as limit switches and temperature sensors) should avoid ultrasonic emission angles (11 °), and two ultrasonic measuring devices cannot be installed in the same tank to prevent signal interference.

(2) Special scenario installation

Narrow axis installation: PE or PVC waveguide pipes with a diameter of ≥ 100mm should be used, and regular cleaning should be carried out to avoid contamination affecting the measurement.

Flow measurement (open channel/weir): Installed on the inflow side, near the maximum water level H max (with a blind zone reserved), the sensor diaphragm is parallel to the water surface and centrally installed above the channel/weir.

Nozzle installation: If the blind spot requirements cannot be met, a smooth and edgeless nozzle should be used, with a nozzle diameter that matches the maximum length (such as a DN50 nozzle with a maximum length of 80mm and a DN100 nozzle with a maximum length of 300mm).

Operation mode and functional configuration

1. Local operation

Display and buttons: 4-line pure text LCD display screen (supporting 7 languages: German, English, Spanish, French, Italian, Japanese, Dutch), equipped with navigation and confirmation keys, allowing for intuitive viewing of measured values, envelope curves (for fault diagnosis), and alarm information.

Hardware lock: After long pressing the lock button, you need to enter the unlock parameter (100) to operate again to prevent accidental touch.

2. Remote operation

Connect to a PC via Commubox FXA291 (communication box) and ToF Adapter FXA291 (time-of-flight adapter), and use FieldCare software (Endress+Hauser’s FDT asset management tool) to achieve remote configuration. The supported functions include envelope curve signal analysis and linearization table editing (import/export).

Equipment data upload/download, measurement point document recording.

Compatible with Ethernet, HART, PROFIBUS PA and other protocols, supporting third-party FDT standard devices.

Certification qualifications and compliance

Certification type specific standards/certification content

CE certification meets the requirements of EU directives, passes relevant tests, and bears the CE mark

Explosion-proof certification  ATEX II 1/2G Ex ia IIC T5 Ga/Gb、IECEx Ex ia IIC T5 Ga/Gb、CSA C/US Class I Div.1 Gr.A-D、NEPSI Zone 0/1 Ex ia IIC T5 Ga/Gb

Environmental and safety standards comply with DIN EN 60529 (protection level), EN 61326 (EMC), NAMUR NE43 (alarm signal), EN 61298-2 (measurement accuracy), etc

Ordering Information and Accessories

1. Ordering Code Rules

It is necessary to specify a combination of 7 dimensions of parameters to generate a complete order number, with key parameters including:

010 (certification type): such as AA (non hazardous area), BB (ATEX explosion-proof), IB (CSA explosion-proof).

020 (display and operation): such as G (no local display), H (with envelope curve display+button).

040 (sensor specifications): such as AA (1.5-inch sensor), AB (2-inch sensor).

050 (process connection): such as GGF (G 1.5 “thread, PP material), RHF (NPT 2” thread, PP material).

2. Standard accessories and optional accessories

Standard supply scope: transmitter body, brief instruction manual (KA01054F), CD-ROM document, explosion-proof version including safety instructions, PC material for nuts (GGF/GHF version), EPDM sealing ring.

Optional accessories: Installation bracket (316Ti or galvanized steel material), threaded flange (PP/PVDF/316L material, suitable for different DN specifications), cantilever bracket+installation frame/wall frame, rain cover (PBT material, suitable for -50 ° C to+150 ° C), Commubox FXA291 and ToF Adapter FXA291.

Maintenance and Safety Tips

Daily maintenance: Regularly clean the sensor membrane to avoid contamination affecting ultrasonic transmission; During narrow axis installation, it is necessary to regularly clean the waveguide.

Safety precautions: Explosion proof versions must strictly follow the corresponding safety instructions (such as XA01054F, XA01080F), and installation and maintenance must be carried out by professional personnel; Avoid contact between the sensor and high vapor pressure media (such as ethanol and acetone), and consult the manufacturer for compatibility if necessary.

Product basic information

Category details

Core Identification – Product ID: 3BSE003832R1

-ABB model name: SC510

-Product description (including brief/long description): SC510 without CPU submodule carrier

Product Type Communication-Module

Order related – HS code: 853890 (applicable to specialized or major parts of equipment under items 85.35, 85.36, or 85.37, other categories)

-Customs tariff number: 85389091

Physical specifications

Dimensions: Product net depth/length 288mm, net height 22.5mm, net width 486mm.

Weight: The net weight of the product is 0.67kg.

Environment and Compliance

Compliance category and specific requirements

RoHS status, compliant with EU Directive 2011/65/EU

WEEE category, category 5 (small equipment with no external dimensions exceeding 50cm)

Number of batteries, 0 (without built-in batteries)

SCIP information, identification number: 64ca723a-0669-4eec-a128-1d20dd256d13, associated region: Sweden (SE)

Suite application scenarios (as a component of the “suite”)

SC510 can be used as a component of the following kit, with specific kit information as follows:

Kit identifier, kit description, type

3BSE011302R1, ACMHWV16 hardware PM510V16, SC510 and MB510, Kit

3BSE016433R1、 Not labeled with specific description, Kit

3BSE016434R1、 Not labeled with specific description, Kit

Product classification attribution

SC510 belongs to the communication module, and its specific product classification system is as follows, covering different control systems and versions:

Control system products → Control and communication → AC 400 → AC 400- Communication module → SC510 submodule carrier → SC510 submodule carrier

Control System → Advant OCS with Master Software → Controller → Advant Controller 450 → Advant Controller 450 Version 2.3 → Communication Module

Control system → Advant OCS with MOD 300 software → Controller → AC460 → Communication module

Control System → Advant OCS with Master Software → Controller → Advant Controller 450RMC → Advant Controller 450RMC 2. x → Communication Module