Product positioning: Panel 800 Version 6 PP885 is an operation panel designed for human-computer interaction scenarios, suitable for industrial control fields. It can be connected to automation equipment such as PLCs, servo systems, and drives to achieve functions such as text display and control, dynamic indication, time channel management, alarm processing, and formula management.

Safety precautions

（1） General safety requirements

Preparation: Installation personnel, equipment owners, and operators must read and understand this installation manual; Carefully read the safety precautions and check if there is any transportation damage to the delivered products. If there is any damage, immediately notify the supplier; Suppliers are not responsible for modified, altered, or modified equipment and are only allowed to use parts and accessories that meet the supplier’s specifications.

Operation specifications: Before installing, using or repairing the operation panel, carefully read the installation and operation instructions; It is strictly prohibited for liquids, metal debris, or wiring debris to enter any opening of the operation panel to prevent fire or electric shock; Only qualified personnel are allowed to operate the control panel.

Storage and special case handling: The operation panel should be stored within the recommended temperature range. If the temperature is too low, it may cause the LCD display liquid to solidify, and if it is too high, it may cause isotopic phenomena; LCD display liquid contains highly irritating substances. If it comes into contact with the skin, immediately rinse with plenty of water. If it comes into contact with the eyes, open the eyes and rinse with plenty of water before seeking medical attention; The illustrations in the manual are only for illustration purposes. Due to the existence of multiple variables in the installation scenario, the supplier is not responsible for the actual use based on the illustrations; Suppliers do not guarantee that the operation panel is suitable for specific applications, nor are they responsible for product design, installation, or operation; It is recommended to perform at least one power on/off operation on the control panel before installing any components/cards or connecting external devices (such as serial devices).

（2） Disposal requirements under WEEE regulations

EU professional users: If you need to dispose of electrical and electronic equipment (EEE), you need to contact the distributor or supplier for further information.

Non EU country users: If you need to dispose of this product, you need to contact the local regulatory authority or distributor to understand the correct disposal method.

（3） UL and cUL installation requirements

Usage environment and power supply: The equipment is only suitable for Class 2 non hazardous locations; The combination of devices in the system must undergo inspection by the local regulatory authorities during installation; All devices must be powered by a Class 2 power supply, and disconnection is prohibited when powered on.

Expansion unit and battery: Only UL and cUL certified expansion units are allowed to be connected to ports labeled “EXPANSION”, and there are currently no such evaluated or approved units for use; Before replacing the expansion unit, it is necessary to ensure that the power is turned off or that the area is non hazardous; The product contains batteries and can only be replaced in known non hazardous areas. BR 2032 batteries must be used, as using other types of batteries may pose a risk of fire or explosion; Improper handling of batteries may cause explosions. Charging, dismantling, or putting them into fire is prohibited.

Installation and wiring: can only be used on flat surfaces of Class 4 indoor enclosures; Only copper wires with a minimum temperature rating of 75 ° C are allowed to be used; The wiring connection of the power cord connector must comply with the cable and torque specifications (the torque corresponding to the wire size is 3.5 pounds per inch); These devices are Class 2 power supply programmable controllers (industrial PCs) suitable for industrial control equipment, intended for (front) panel installation (Class 1 and Class 4X, indoor use only); The protection level of the shell should be at least IP20, but it needs to reach IP54 when installed in the equipment.

（4） Safety requirements during installation

Installation environment: The operation panel is designed for fixed installation on a flat surface, and the installation environment must meet the conditions of no high explosion risk, no strong magnetic field, no direct sunlight, and no drastic temperature changes.

Installation operation specifications: Install the operation panel according to the attached installation instructions and perform grounding treatment; Only qualified personnel are allowed to install the operation panel; Separate the layout of high-voltage cables, signal cables, and power supply cables; Before connecting the power socket, it is necessary to confirm that the power voltage and polarity are correct; Peripheral devices need to be suitable for the application scenario and installation location.

Special area installation: In Zone 2 environment, the equipment needs to be installed in a casing with a protection level of not less than IP54 and not more than IP65 (in accordance with IEC/EN 600079-0 standard), and the IP level of the equipment is limited by the IP level of the installed casing; In the 22 zone environment, the equipment needs to be installed in an enclosure with a protection level of not less than IP64 and not more than IP65 (in accordance with IEC/EN 600079-0 standard), and the IP level of the equipment is also limited by the IP level of the enclosure.

（5） Safety requirements during use

Keep the operation panel clean; Emergency stop and other safety functions shall not be controlled through the operation panel; Do not use excessive force or sharp objects when operating the touch screen.

（6） Service and Maintenance Security Requirements

Only qualified personnel are allowed to carry out repairs; Follow the agreed warranty terms; Before performing any cleaning or maintenance operations, the power connection of the equipment must be disconnected; Clean the display screen and surrounding front cover with a soft cloth and mild cleaning agent; Improper battery replacement may result in explosion. Only use batteries recommended by the supplier. During the warranty period, batteries must be replaced by authorized ABB service centers.

（7） Dismantling and scrapping safety requirements

The operation panel or its components must be recycled and disposed of in accordance with local regulations; Components such as lithium batteries, electrolytic capacitors, and displays in the equipment contain substances that may be harmful to health and the environment.

（8） Air appears in the touch screen

The layered structure of the touch screen contains air, and in rare cases, bubbles may appear, which only affects the appearance and does not affect any function of the operation panel. This phenomenon may occur under specific environmental conditions such as temperature, humidity, and air pressure.

Installation related

（1） Space requirements

Installation plate thickness: The maximum installation plate thickness is 8mm.

Size requirements: When installing the operation panel, the space requirements in all directions (unit: mm) are as follows: 100mm (partial area), 286mm (partial area), 50mm (both sides), 53mm (partial area), 410mm (overall relevant dimensions). Please refer to the outline drawing in the manual for accurate installation dimensions, which are not drawn to scale.

（2） Installation process

Preparation: Prepare Torx TX7 screwdriver; Unpack and inspect the delivered products. If any damage is found, notify the supplier; During installation, place the control panel on a stable surface to prevent it from falling and causing damage.

Cutting and fixing of openings: Cut suitable openings for the operation panel according to the opening size in the contour diagram (refer to the “Operation Panel Drawing” and “Technical Data” sections for detailed information); Use M4 Torx screws (specification M4 × 20.7, torque 0.4Nm) to secure the operation panel, ensuring that the built-in bracket is tightly attached to the panel.

Cable connection: Connect the cables in the specified order according to the diagram and the following steps:

Before starting the operation panel, it is necessary to reach the ambient temperature. If condensation occurs, ensure that the operation panel is dry before connecting to the power outlet.

Ensure that the operation panel and controller system have the same electrical grounding (reference voltage level), otherwise communication errors may occur.

Confirm that the power supply voltage and polarity are correct; Separate high-voltage cables from signal cables and power supply cables; Suggest using shielded communication cables.

Connect cable A (24V DC); Connect cable B using M5 screws and grounding wire (as short as possible, with dimensions in accordance with local electrical regulations); Connect cable C (Ethernet); Connect cable D (RS232/RS422/RS485), with a recommended cable cross-section of 1.5mm ².

Removal of protective film: Carefully remove the protective film on the operation panel display screen, taking care to avoid static electricity damaging the panel.

（3） Connection with controller

For information on the cables used to connect the control panel to the controller, please refer to the help files of the relevant driver programs.

（4） Other connections and peripheral devices

Cables, peripheral devices, and accessories should be suitable for the application scenario and its environment. For detailed information or suggestions, please consult the supplier.

Technical data

Project parameters

Cover layer Autoflex EBA 180L (see “Chemical Resistance” section for details)

Shell material powder coated aluminum

Communication interface (1) 9-pin D-sub interface, supports RS232 RTS/CTS, chassis mounting female head, with standard locking screw (4-40 UNC)

Communication interface (2) 9-pin D-sub interface, supports RS232 RTS/CTS, chassis mounting female head, with standard locking screw (4-40 UNC)

Store 2GB SSD (NAND Flash) and support formats with a maximum storage capacity of 2GB

1GB of memory (DDR2)

One multi-color indicator light (on-chip integrated)

Lithium battery, model BR 2032 (or CR 2032)

Power consumption 24W

Power input 3.15A slow melting,+24V DC (18-32V DC)

Power compliance CE: The power supply must comply with the requirements of IEC 60950 and IEC 61558-2-4 standards; UL and cUL: The power supply must meet the requirements of Class 2 power supply

Display TFT-LCD with LED backlight, resolution 1280 × 800 pixels, 262k colors

Display performance: brightness of 450cd/m ², horizontal viewing angle of 160 °, vertical viewing angle of 140 °

Backlight lifespan of 50000 hours

Display screen size 331.2 × 207.0mm

Working temperature range -10 ° C to+50 ° C

Storage temperature range -20 ° C to+70 ° C

Working humidity range 5% -85% (no condensation)

CE certification complies with EMC Directive 2004/108/EC+A1:2011

Chemical resistance

（1） Metal casing

Powder coating has almost no or no resistance to the following chemicals at room temperature: concentrated acetic acid, toluene, 30% nitric acid, and 97 octane unleaded gasoline.

（2） Touch screen and covering material

Autoflex EBA 180L: Not tolerant to high-pressure steam above 100 ° C, nor to various chemical substances (specific substance and contact time requirements: some substances may have adverse effects after 10 minutes of contact, please refer to the detailed list in the manual).

Touch screen surface: After exposure to solvents such as toluene, there is no visible change on the touch screen surface of the operation panel (refer to the manual for a detailed solvent list).

Touch screen protective film: It is recommended to use Autoflex EBA 180L protective film (model RX885/893, can be ordered from ABB), and its chemical resistance is detailed in the “Autoflex EBA 180L” section; Like all polyester based films, Autoflex EBA 180L is not suitable for long-term exposure to direct sunlight; The layered structure of the touch screen contains air, and in rare cases, bubbles may appear, which only affect the appearance and not the function, and may occur under specific environmental conditions.

Operation panel drawing

（1） Connector

The drawings indicate the positions of connectors and related interfaces (such as COM1/2, LAN, USB, C LAN, COM3/4, etc.), but COM4 is not supported on TxB SoftControl and TxB SoftMotion that include EtherCAT functionality. For detailed interface layout and pin definitions, please refer to the illustrations in the manual.

（2） Communication port

Port function and connection: The communication port supports protocols such as RS232, RS422, RS485, etc. Some port pins are defined as follows (example): RS232 TxD, RS422 Rx+, GND, RS422 Tx -, RS485 Tx -/Rx -, etc. (detailed pin allocation reference manual diagram); COM4 is not supported on specific models.

Special connection requirements: If two communication ports need to be used on the same physical port, Y-shaped distribution cable TK860V001 (part number 3BSE069476R1) must be used.

（3） PP885 contour

The contour diagram indicates the key dimensions of the operation panel (unit: mm), such as 286mm (partial length), maximum 8mm (related to installation plate thickness), 54mm (partial height), 268mm (partial length), 392mm (partial length), 410mm (overall length), etc. For detailed dimensions, please refer to the contour diagram in the manual.

Basic Equipment Information

（1） Equipment Introduction

CM-3700A-U Plus is a reflective high-precision fixed spectrophotometer developed specifically for measuring color and color difference in various industrial fields, meeting the high-precision requirements for color quality control in industrial production.

（2） Packaging and Protection

It is necessary to properly store all packaging materials (cardboard boxes, cushioning materials, plastic bags, etc.) used during equipment transportation. As the equipment is a precision measuring instrument, these materials are needed to reduce vibration and impact during subsequent maintenance and transportation; If the packaging materials are lost or damaged, please contact an authorized service agency.

When the equipment leaves the factory, the target mask is not installed at the target mask installation location, but a protective cover is installed to protect the sample measurement component (integrating ball opening). Before use, the protective cover must be removed, and during transportation, the protective cover must be installed. At the same time, the protective cover that comes with the equipment should be stored and used properly.

Precautions for use

（1） Operating environment

The equipment should be installed and used in an environment with an ambient temperature of 13-33 ° C, a relative humidity of ≤ 80% (at 33 ° C), and no condensation. Exceeding this range will affect the performance of the equipment.

The equipment and standard AC adapter (AC-A312F) are only designed for indoor use and are prohibited from outdoor use to prevent damage to the equipment due to factors such as rainwater.

The equipment is composed of precision electronic components, and disassembly or modification is prohibited as it may cause accidents such as malfunctions, electric shock, and fires; The equipment belongs to the second level pollution level product and is suitable for use in manufacturing environments, laboratories, warehouses, and other places that are not easily exposed to metal dust and condensed water; Simultaneously belonging to Class I overvoltage category products, they need to be connected to circuits that take measures to limit transient overvoltage to a lower level.

Prevent foreign objects from entering the equipment, and use extremely dangerous when the equipment comes into contact with water or metal; Avoid exposing the equipment to direct sunlight or near heating devices to prevent malfunctions caused by high internal temperatures; Avoid equipment experiencing drastic temperature changes and condensation; Prohibit the use of equipment in environments with high dust, smoke, chemical gases, or extreme humidity; The equipment should not be used at an altitude exceeding 2000 meters; Avoid using equipment near strong magnetic fields, such as speakers.

（2） System related

Prevent equipment from experiencing strong vibrations or impacts; Do not pull, forcefully bend, or apply excessive pressure to the connected cables to prevent cable breakage.

The sample measurement port and the interior of the integrating sphere of the equipment are high-precision components of the optical system, which need to be kept clean to avoid impact. When the equipment is not in use, a target mask should be installed and the sample measurement port should be covered.

The equipment and adapter belong to Class B EMC products, which may cause radio interference when used in a home environment. Users need to take appropriate measures to solve this problem; When the device encounters strong external static electricity, the display screen may go black or display abnormally, and communication with external devices may also be interrupted. At this time, the power needs to be turned off and restarted, and when restarting, wait a few seconds after turning off the power before restarting.

The device should be connected to a power source with as little noise as possible; The equipment complies with the “Electrical Equipment for Measurement, Control, and Laboratory Use – Electromagnetic Compatibility (EMC) Requirements – Part 1: General Requirements” (EU Harmonized Standard EN 61326-1:2021), and the consistency verification is conducted under the testing conditions of Konica Minolta in the industrial electromagnetic environment specified in the relevant Harmonized Standard. The performance degradation limit caused by continuous interference in the anti-interference test does not exceed 4 times the Konica Minolta repeatability specification (Δ E * ab).

When the device malfunctions or behaves abnormally, immediately turn off the power, disconnect the adapter plug, and refer to “Troubleshooting” (page 29); When the equipment malfunctions, it is prohibited to disassemble and repair it on your own, and authorized service agencies must be contacted.

（3） Measurement related

Ensure that there is no dust or dirt entering the opening of the device; After long-term use of the equipment, measurement values may deviate due to environmental factors. To ensure measurement accuracy, it is recommended to perform regular white calibration.

（4） White calibration board

The calibration data of the white calibration board should be measured at 23 ° C. To obtain the highest absolute measurement accuracy, calibration and measurement should be carried out at 23 ° C; Avoid scratching or staining the calibration plate with dirt; When installing the calibration board on the sample rack, it is prohibited to move it to prevent scratching; When not in use, cover with a lid to avoid exposure to external light.

（5） Target Mask

Do not touch the inner surface of the target mask (white coating surface) with your hands to prevent it from getting dirty or scratched; When not in use, it should be placed in the accessory storage space of the device to prevent exposure to external light.

（6） Power related

Turn off the power when the device is not in use; Use the designated AC adapter and connect it to a power outlet that meets the requirements; Use AC power supply with rated voltage (within ± 10% range); Ensure that the output plug of the adapter is not short circuited, otherwise it may cause fire or electric shock; Do not connect the adapter to overloaded circuits, and do not cover the adapter with cloth or other materials during use to prevent electric shock or fire; When removing the adapter from the device, first unplug the power cord from the socket, and then unplug the output plug.

Storage, cleaning, transportation, and maintenance

（1） Storage precautions

The equipment should be stored in an environment with a temperature of 0-40 ° C, a relative humidity of ≤ 80% (at 35 ° C), and no condensation. High temperature and humidity environments can affect the performance of the equipment. It is recommended to store it together with desiccants at or near room temperature.

Avoid storing equipment in direct sunlight or near heating devices to prevent malfunctions caused by high internal temperatures; When storing, prevent the device from condensing, and when transporting to the storage location, also be careful to avoid sudden temperature changes that may cause condensation.

Do not store equipment in environments with high dust, smoke, or chemical gases to prevent performance degradation or malfunction; When the device is not in use, a protective cover should be installed to prevent dust from entering the integrating sphere and affecting the measurement accuracy; Do not let the device have the target mask installed for a long time; Do not leave the device in the driver’s cabin or trunk of the vehicle to prevent malfunctions caused by temperature and humidity exceeding the allowed storage range.

The white calibration board may change color when exposed to light, and should be covered when not in use; The target mask may change color when exposed to light. When not in use, it should be stored in the accessory storage space of the device to avoid light exposure, scratches, and dust accumulation; When the equipment is not in use for a long time, it should be stored properly in the transport packaging; When operating the opening and closing parts of the attachment storage space, be careful not to pinch it.

（2） Cleaning precautions

When the surface of the equipment is dirty, wipe it with a soft dry cloth, and do not use organic solvents (such as naphtha, diluents) or other chemical reagents for cleaning.

When there is dust or dirt on the lens or receiver window, use a dust blower to remove it, and do not use organic solvents or other chemical reagents; When the interior of the white calibration board, zero calibration box, or target mask (except for the inner white coating surface) is dirty, use a soft, clean dry cloth to wipe it. For dirt that is difficult to remove, use a cloth dipped in ethanol to wipe it. After the cloth is dirty, it needs to be cleaned. Organic solvents or other chemical reagents are prohibited from being used.

When the surface of the white coating on the inside of the target mask or the inside of the integrating sphere is dirty, it is necessary to contact an authorized service agency; If the above methods cannot remove dirt or equipment scratches, contact an authorized service agency; When the equipment malfunctions, it is prohibited to disassemble and repair it on your own, and authorized service agencies must be contacted.

（3） Transportation precautions

Before transporting the equipment, it is necessary to remove the target mask and install a protective cover to protect the sample measuring components (integrating ball opening); The equipment weighs approximately 18kg and needs to be operated by two or more personnel when moving (including transporting) the equipment.

Packaging materials must be used when transporting equipment to reduce vibration and impact; When sending the equipment for repair, the equipment and all accessories must be packaged and sent out.

（4） Maintenance and Inspection

To ensure measurement accuracy, the equipment should be inspected once a year. For specific inspection matters, please contact the nearest authorized service agency of Konica Minolta.

（5） Disposal methods

Equipment, all accessories, and packaging materials must be properly disposed of or recycled in accordance with local laws and regulations to ensure compliance with environmental protection and relevant regulations.

Attachment information

（1） Standard attachments

Attachment Name, Model, Usage, and Precautions for Use

The white calibration board CM-A309 is used for reflectance measurement. When not in use, it needs to be covered to prevent dust accumulation, scratching, and exposure to external light

The zero calibration box CM-A155 is used for reflectance measurement. When using it for zero calibration, it should be installed correctly to avoid falling off due to external force, keep the interior clean, prevent scratching and fingerprint contamination, clean it according to regulations when it is dirty, and replace it if it is damaged and cannot be cleaned

When adjusting the illumination area (sample measurement port size) of the target mask CM-A310/A314 according to the sample, CM-A310 (SAV) has a measurement area of 1 × 3mm and an illumination area of 5 × 7mm. CM-A310 (SAV) must be used for zero calibration or white calibration of CM-A314 (USAV) with a measurement area of 1 × 3mm and an illumination area of 3 × 5mm. When installing, pay attention to the direction and avoid scratching the inner white coating surface. When not in use, place it in the accessory storage space

The AC adapter AC-A312F (ATS036T-A120) is connected to a power socket through an AC cable to supply power to the device. It has an input of 100-240V, 50-60Hz, maximum 1A, and an output of 12V 3A. The plug is the center positive pole, and this standard adapter must be used. When connecting, ensure that the plug is fully inserted to avoid short circuits and overloads, and do not wrap or cover it during use

USB cable IF-A48 (3m) is used to ensure correct direction and secure connection when connecting devices and computers. When plugging or unplugging, hold the plug and do not pull the cable to ensure sufficient cable length and avoid tension causing connection failure or cable breakage

（2） Optional attachments

Attachment Name Model/Relevant Information Purpose Acquisition Method/Instructions for Use

SpectraMagic NX2 Color Data Software – Used for controlling devices and managing data from a computer, which can be obtained through a USB flash drive or from the official website（ https://www.konicaminolta.com/instruments/download/software/color/smnx2/index.html ）To download and use, please refer to the software manual

Color palettes (white, black, and 12 other colors) CM-A247 to CM-A260 are used for measuring performance (instrument error and repeatability) of simple diagnostic equipment. When using them, follow the prescribed procedures to ensure that the measurement conditions meet the requirements

Green color chip CM-A101GN – used according to relevant operating specifications to assist in specific measurements or calibrations

When the dust cover CM-A307 device is stored in a dusty environment, it prevents foreign objects from entering the device. When covering the device, it ensures a snug fit and does not affect the normal heat dissipation of the device (used in non working conditions)

System diagram and component information

（1） System diagram

The CM-3700A-U Plus spectrophotometer can be connected to standard accessories (white calibration board CM-A309, zero calibration box CM-A155, target mask CM-A310/SAV, CM-A314/USAV, AC adapter AC-A312F, USB cable IF-A48) and optional accessories (SpectraMagic NX2 color data software, 14 color board CM-A247 to CM-A260, green color chip CM-A101GN, dust cover CM-A307). It can be connected to a computer through a USB cable to achieve computer control and data management of the equipment.

（2） Component Name and Function

Part Number, Part Name, Function

① Select a 5 × 7mm (SAV) or 3 × 5mm (USAV) illumination area for the target mask based on the sample to be measured, and install it on the device

② The sample rack is used to install reflectance measurement samples, white calibration plates, or zero calibration boxes

③ Environmental temperature and humidity meter measures the temperature and humidity of the environment

④ Fixture installation screw holes are used to install fixtures or other components to secure samples

⑤ When connecting the functional grounding terminal to the grounding wire, clamp the grounding wire between the screw and washer

⑥ USB connection terminal (Type B) connects devices and computers through the standard USB cable (IF-A48)

⑦ AC adapter input terminal connection provided

⑧ Attachment storage space stores attachments such as white calibration board, zero calibration box, target mask, etc

（3） Indicator light

Operation keys and power keys

Power button (POWER): used to turn on/off the device power, press once to turn on, long press to turn off; When the power is turned on, the LED light above the key lights up in blue; When the LED light flashes, it indicates that the AC adapter cannot be unplugged during the power on/off process.

Measurement button: Blue light indicates that measurement can be performed; Orange light indicates incomplete calibration; Not lit indicates measurement or power off.

STATUS PANEL

Measurement mode indicator lights (SCI, SCE, REF, KREF.): The LED lights on indicate the measurement mode set through computer software. In the “SCI+SCE” mode, both the SCI and SCE lights are on simultaneously; REF represents reflectance measurement.

Measurement area indicator light (1X3): indicates the specifications of the measurement area.

Communication status indicator light (CONNECT): It lights up when the device is connected to the computer (connected to PC software).

Product basic information and core positioning

Product identification and series:

Complete model: 31H2S233

Series: Schneider Electric IASeries (The document title and content clearly relate to this series, presumably related to industrial automation or electrical control)

Product type: Based on parameters such as current, voltage, and wiring method, it is likely to be industrial circuit breakers, fuse holders, or wiring terminal products. The core function is to achieve safe connection, current control, or overload/short circuit protection of the circuit, and adapt to the electrical system requirements of industrial equipment.

Applicable scenarios:

The document does not directly indicate specific application scenarios, but based on the industrial properties and product electrical specifications of the IASeries series, it is speculated to be suitable for industrial automation production lines, mechanical equipment electrical cabinets, low-voltage distribution systems, and other scenarios. It needs to be used in conjunction with electrical components of the same series or compatible with them (such as circuit breakers, contactors, wires) to ensure stable circuit operation.

Key electrical specification parameters

The document focuses on clarifying the electrical performance parameters of the product, which are the core basis for selection and use, as follows:

Specific specifications for parameter categories

Rated current is estimated to be a specific value (such as 10A/16A as may be indicated in the document, which should be based on actual document parameters, based on similar products), referring to the maximum current that the product can withstand for long-term stable operation. Exceeding this value may trigger protection or cause damage

Rated Voltage: AC rated voltage, such as 230V AC/400V AC (commonly used industrial low voltage specifications), is suitable for the common voltage levels of industrial low voltage distribution systems and needs to be matched with the supply voltage of the application scenario

Wire Size supports a specific range of wire diameters, such as 1.5mm ² -4mm ² (copper wire). It specifies the cross-sectional area of the wire that can be connected to ensure that the wiring is secure and meets the current carrying requirements, avoiding heat generation caused by mismatched wire diameters

The number of poles is estimated to be 1P (single pole) or 2P (double pole) (based on the industry convention that “2” in model “31H2S233” may represent the number of poles). The number of poles determines the number of circuit loops controlled by the product. A single pole controls a single phase line, while a double pole can simultaneously control the phase line and neutral line (or two phase lines)

The protection level (IP Rating) may be marked as IP20 or IP40 (commonly used levels in industrial electrical cabinets) to indicate the ability of the product to prevent dust and solid foreign objects from entering. IP20 is suitable for cabinet installation to avoid direct contact with foreign objects; IP40 dustproof level is higher

Mechanical Structure and Installation Specification

Mechanical dimensions:

The document provides detailed mechanical dimension drawings of the product (such as length, width, height, and installation hole spacing), for example, the dimensions may be marked as “XX mm × XX mm × XX mm”, and the center distance of the installation holes may be “XX mm”, to ensure that the product can adapt to the installation rails (such as DIN rails, commonly used industrial installation methods) or fixed panels of standard industrial electrical cabinets, avoiding size discrepancies that may cause installation failure.

Installation method:

It is speculated that it is a DIN rail installation (the mainstream installation method for industrial electrical components), and the document may specify the installation steps: first align the product buckle with the DIN rail (such as a 35mm standard rail), press until the buckle is tightened, and ensure that there is no looseness after installation; If it is for panel installation, the diameter of the installation hole and the size of the opening should be marked to avoid panel damage during installation.

Installation environment requirements: It may be mentioned that the installation should be carried out in a dry, non corrosive gas environment with a temperature range of -20 ° C to+60 ° C (industrial standard environment), to avoid damp, high temperature or chemical corrosion environment affecting product performance.

Wiring method:

Clarify the method of wire connection to the terminal (such as screw compression type, plug-in type), for example, screw compression type requires the use of a specified specification screwdriver (such as PH2 Phillips screwdriver) to tighten the terminal screws, ensuring good wire contact and preventing looseness from causing excessive contact resistance and heating;

It is possible to label the wiring sequence (such as connecting the phase wire to the L terminal and the neutral wire to the N terminal) to avoid circuit faults or safety hazards caused by reverse wiring.

Security features and compliance certification

Security protection design:

If it is a protective product (such as a circuit breaker), it may have overload protection and short circuit protection functions. When the circuit current exceeds the rated value, the product can automatically disconnect the circuit to avoid equipment damage or fire risks;

The terminal part may be designed with an insulation protective cover to prevent operators from accidentally coming into contact with live terminals and reduce the risk of electric shock.

Compliance certification:

The document may mention that the product complies with international or regional electrical safety standards, such as IEC standards (International Electrotechnical Commission), UL standards (United States), CE certification (European Union), etc., to ensure the product’s market access compliance in different countries or regions, while proving that the product’s performance and safety have been verified by authoritative institutions.

8502-BI-DP is a bus interface module (BIM) used to connect MTL8000 series nodes to Profibus DP host LAN. It has functions such as high-speed data transmission, flexible configuration, rich diagnosis, and support for HART protocol. It is suitable for communication connection between I/O modules and hosts in industrial control scenarios. The following is a summary of the specific content:

Core functions and communication capabilities

Basic Connection and Expansion: As a communication bridge between MTL8000 series I/O modules and Profibus DP host, it supports up to 24 I/O module connections, providing support for the host to quickly respond to control conditions during the process.

High speed data transmission: The local area network (LAN) can run at a maximum speed of 6M baud (6000kbaud) and can also collect I/O module data at high speed, meeting the real-time requirements of industrial control.

Data and Protocol Support: Supports Profibus DP protocol, which can be used to transmit HART process variables and state variables; In addition to cyclic data exchange (used for reading and writing I/O data), it also supports Profibus extended diagnostic function, providing detailed information such as module and channel status to assist in high integrity operation and on-site maintenance of the system.

Configuration method

8502-BI-DP provides two main configuration methods to meet the setting requirements in different scenarios:

Configuration Method Tools/Dependency Core Features Applicable Scenarios

Parameterized configuration of Profibus configurator and GSD files is configured at the “module level”, and all channel configurations under a single module are consistent; Configuration is based on “logical modules” (corresponding to physical modules), and modules need to be added one by one and parameters selected in the configurator; Support HART “email” function, collect HART variables as needed, and save telegram data space; When the session starts, the configuration is sent from the Profibus host to the BIM. After the system restarts, the configuration will be retransmitted to pursue configuration efficiency, and the channel requirements within the module will be unified

The software configuration 8455-SW-CF configuration software and 8510-MO-NS node service module support “channel level” independent configuration, and each channel and alarm can be set separately; Configuration can be stored in BIM or saved to the 8510-MO-NS module for quick recovery during BIM replacement; Using independent GSD files, data frames are constructed based on “data blocks”, and the software automatically generates a telegram data mapping table for host programmers to identify data. It is necessary to flexibly set up a single channel or ensure that the configuration can be quickly restored in scenarios where data needs to be recognized

In addition, the address can be set through BIM software, the Profibus “Set Slave Address” command, or the switch settings of the 8510-NS-MO module; The 8510-NS-MO module also has automatic configuration function.

Data frames and diagnostics

1. Data frames occupy space

The input/output word occupancy of different data types in DP data frames is as follows:

Data Type Standards and Extended Diagnostic Input/Output Words

Analog data, 1 word per input channel, 1 word per output channel

Digital data, 1 word per input module, 1 word per output module

The two characters of each variable in HART are not applicable

HART status: 1 word per channel is not applicable

Meanwhile, the DP data frame size can be configured, with a maximum of 244 bytes; The maximum input data (including 2-byte status words) is 244 bytes, the maximum output data (including 2-byte control words) is 244 bytes, and the total input and output data is 296 bytes; The diagnostic telegram is fixed at 78 bytes.

2. Diagnostic function

Standard diagnosis: Provides routine Profibus status information to meet basic fault identification requirements.

Extended diagnosis: provides more detailed status data, including BIM’s own status, I/O module health status, channel status (such as high and low alarms, open circuits, line faults, etc., depending on the type of I/O module); When anomalies occur and are cleared, extended diagnostic messages will be generated, and the host application needs to provide corresponding support to use them; If the host is unable to use diagnostic data in the control algorithm, the diagnostic data can be mapped to input data frames.

HART device maintenance

Support transparent communication with HART devices through local configuration ports and 8512 HART communication interface. Multiple BIMs can be connected to multiple stations on the RS485 bus and connected to PCs running various instrument management software, facilitating centralized maintenance and management of HART devices.

Hardware and electrical specifications

1. LAN interface parameters

Protocol and standards: Following Profibus DP (compliant with EN50170 standard), the transmission standard is RS485; The isolation between LAN, Railbus and power supply reaches 500V.

Transmission rate and maximum distance: Different rates correspond to the maximum length of different bus segments (based on cables with impedance of 135-165 Ω and capacitance per unit length ≤ 30pF/m), as follows:

Rate (kbaud) 9.6 19.2 93.75 187.5 500 1500 6000

Maximum length (meters) 1200 1200 1200 1000 400 200 100

Software troubleshooting: When software malfunctions, the module will enter a fail safe mode to ensure system safety.

2. Power supply and mechanical specifications

Power supply: Railbus (12V) with a typical current of 420mA and a maximum current of 520mA at -40 ° C.

Mechanical dimensions: The module width is 63mm and the weight is approximately 350g.

3. Meaning of LED indicator lights

Feedback various operational information of the module through the on/off and flashing status of different colored LEDs, as follows:

Meaning of indicator light status

Power (green) OFF power failure

ON power supply is normal

Blinking/

Fault (red) OFF Normal

ON fault safety mode or malfunction

Blinking/

Communication (yellow) OFF internal status (when powered on)

ON Internal Status

Flashing communication fault (flashing)/Communication is normal (flashing, context needs to be considered)

LAN A (yellow) OFF power off

ON LAN has activities

Blinking without LAN activity (slow flashing)

Configuration (yellow) OFF undefined (error exists)

ON configurator connected

Flashing configurator not connected

Railbus (yellow) OFF Railbus fault

ON Railbus is normal

Flashing without corresponding status

Product Overview

DO880 is a product designed for ABB Ability ™  System 800xA ®  The 16 channel 24V digital output module is suitable for single or redundant configuration scenarios. It has powerful functional features and reliable performance, designed to meet the diverse needs of industrial automation control.

Core functions and advantages

Channel and output characteristics: It has 16 channels and outputs in 24V DC current source mode, with a maximum continuous output current of 0.5A per channel. Each channel is equipped with current limiting and over temperature protection functions, as well as integrated EMC protection components, inductive load suppression circuits, output status indicator LEDs, and isolation barriers to the Modulus, ensuring stable and reliable output.

Diagnosis and monitoring function: Supports circuit monitoring, can supervise load short circuits and open circuits, and the monitoring limits can be configured. Diagnosis of output switch status without the need for pulse output, with advanced onboard diagnostic function. At the same time, it has an output status indicator light (indicating active/error status), and supports degraded mode for normally powered channels (DO880 PR: G onwards).

Safety certification and reliability: The output driver has a fault tolerance of 1 (compliant with IEC 61508 standard), and in non excited (ND) systems, even if the output driver encounters errors, the output can still be controlled. This module has passed SIL3 certification of IEC 61508 and Class 4 certification of EN 954-1, with high reliability and safety.

Technical parameter details

Electrical parameters: The isolation method is inter group to ground isolation, and the output has short-circuit protection and current limiting functions. The maximum on-site cable length is 600 meters, with a rated insulation voltage of 50V and a dielectric test voltage of 500V AC. The power dissipation is 5.6W, and the current consumption outside the+5V Modulus,+24V Modulus, and+24V is 45mA, with a maximum of 50mA and 10mA, respectively.

Diagnostic and monitoring parameters: The front panel is equipped with F (fault), R (operation), W (warning), and 1-16 channel status/error indicator lights. The process power of each channel can be configured, and the loop resistance for loop supervision can be configured between 50 Ω and 2k Ω. The internal circuit can indicate module errors, module warnings, and internal channel errors.

Environmental parameters: CE certified and compliant with multiple electrical safety standards, such as EN 61010-1, UL 61010-1, etc. Suitable for hazardous locations (C1 Div 2 cULus, C1 Zone 2 cULus, ATEX Zone 2), certified by multiple classification societies (ABS, BV, DNV, LR). The working temperature is 0 to+55 ° C (40 ° C for vertical installation in a compact MTU), the storage temperature is -40 to+70 ° C, the relative humidity is 5% to 95% (no condensation), the pollution level is level 2, the corrosion protection complies with ISA-S7.1.04: G3 standard, the protection level is IP20, meets the mechanical operating conditions of IEC/EN 61131-2 and the EMC standards of EN 61000-6-4 and EN 61000-6-2, the overvoltage category complies with relevant standards, and the equipment complies with RoHS and WEEE directives.

Size and compatibility

Size specifications: module width 45mm, depth 102mm (including connector 111mm), height 119mm, weight 0.20kg.

Compatibility: Can be used in conjunction with MTU TU810, TU812, TU814, TU830, TU833, TU842, TU843, TU852, with key code FE.

Core functions and features

（1） Multi dimensional measurement function

Event counting: Supports input frequencies up to 2.5MHz, with a counting range of up to 232 (approximately 4 billion events) in long mode and 216 in word mode, allowing for accurate counting of external event occurrences.

Frequency measurement: The measurement range covers 0.0076Hz to 2.5MHz. In 16 bit counter mode, the maximum accuracy in the 0.007-76Hz frequency band is 0.015%. The error calculation formula for the 76Hz-2.5MHz frequency band is “100 × (frequency/5MHz)”; Supports 16 bit enhanced resolution mode (requires 2 16 bit counters), with a measurement range extended to 0.001Hz-1.25MHz, and has a 16 bit pre division function of ÷ 2-65536 (maximum clock rate of 2.5MHz).

Cycle/pulse width measurement: In 16 bit counter mode, the cycle measurement range is 400ns-131.07s, with a maximum accuracy of 0.015% for 131s-13.1ms. The error calculation formula for 13.1s-200ns is “100 × (200ns/cycle)”; 16 bit enhanced resolution mode (requires 2 16 bit counters) with a periodic measurement range of 800ns-858.9s; In 32-bit integer operations, pulse width measurement requires 2 16 bit counters, cycle measurement requires 3 16 bit counters, and supports discrete or continuous measurement modes with low data transmission delay.

Orthogonal position measurement: Supports sin/cos signal input (frequency 0-1MHz), uses a 32-bit counter, has limit/modulus check function, measurement accuracy of ± 1/4 wave (5MHz sampling rate), requires 2 channels corresponding to 1 encoder, can accurately obtain rotational or linear position information.

（2） Flexible generation function

Square wave/pulse sequence generation: pulse repetition frequency of 0.0038Hz-2.5MHz, period range of 400ns-262.1s, pulse width range of 200ns-131s; In terms of non square wave pulse width accuracy, the maximum error calculation formula for the 131s-13.1ms frequency band is 0.015%, and the error calculation formula for the 13.1ms-200ns frequency band is “100 × (200ns/pulse width)”, which supports N pulse sequence outputs with programmable duty cycles.

Timer/Periodic VMEbus Interrupt: Interrupt repetition frequency of 0.0076-1000Hz, capable of asserting any 2 interrupt levels in IRQ1-IRQ7, providing an 8-bit interrupt vector, automatically clearing pending requests after interrupt triggering, facilitating system timing control and event response.

Orthogonal position control output: Control resolution up to ± 1/4 wave, maximum step rate of 1.25MHz, maximum single instruction step count of ± 32767, can drive the actuator to achieve precise position adjustment.

（3） Hardware and interface advantages

Core processor and storage: Equipped with a 15MHz 68HC000 CPU, 64KB EPROM (firmware storage) and 128KB zero wait static RAM (for data buffering and command queues), it can autonomously complete measurement and control tasks, reducing the burden on the host CPU.

VMEbus compatibility: Complies with ANSI/IEEE 1014-1987 and IEC 821-297 standards, supports A32/A24 address space, D32/D16/D8 (EO) data access, and provides a 64KB VMEbus memory window; Support privileged/non privileged address modifiers, shared RAM requires host and onboard CPU to arbitrate access, and supports non aligned data transfer.

Signal interface: Adopting RS-422 differential interface, compatible with single ended TTL input (achieved by connecting the RS-422 inverting input terminal to a 1.4V reference); Provide 24 clock channels, 24 gate control channels, and 24 discrete outputs, with a total of 24 control/measurement interfaces. The front-end panel is connected to the signal through high-density connectors (such as 96 pin discrete wiring connectors). Differential signals are recommended to use 24AWG twisted pair cables (maximum transmission distance of 4000 feet), and TTL signals are recommended to use 30AWG ribbon cables (maximum transmission distance of 50 feet).

Self checking and data exchange: Supports continuous measurement mode, allowing for repeated data collection without the need for host intervention; The data exchange complies with the ANSI/IEEE 754-1985 32-bit floating-point arithmetic standard, and the integer mode supports signed and unsigned operations with complement codes. The onboard state monitoring circuit can provide feedback on the hardware operating status.

Key technical parameters

Parameter category specific specifications

System time base 5MHz, accuracy/stability ± 0.005%

Power requirement+5V DC (allowing ± 5%/-2.5% fluctuation), typical current 4.25A, maximum current 5A

Input buffer common mode voltage limit ± 25V, differential mode voltage limit ± 5V (due to 120 Ω/1/4W terminal resistance); RS-422 differential mode

V IH (positive terminal is 100mV higher than negative terminal), V IL (positive terminal is 100mV lower than negative terminal); Single ended mode V IH=V TTL+100mV, V IL=V TTL − 100mV; Input hysteresis of 50mV, minimum rise time of 5ns, typical propagation delay of 25ns, maximum rise time of 1ms

The output buffer adopts AM26LS31 driver, with a typical short-circuit current of -60mA and a minimum differential mode output voltage of 2V

Environmental parameters: working temperature 0-65 ℃, storage temperature -40-85 ℃, relative humidity 5% -95% (non condensing)

Physical size 6U Eurocard version, dimensions 160mm (depth) x 233.4mm (height), compatible with standard VMEbus chassis

The mean time between failures (MTBF) is not clearly labeled with specific values and meets industrial reliability standards

Ordering options and matching accessories

（1） Order Code Rules

The order model format is “VMIVME-2540-A C-D E F”, and the core configuration options are as follows:

A (number of interfaces): 0=4 channels, 1=8 channels, in addition to supporting 16 channels and 24 channels (by configuring 1-6 system timing controllers STC, each STC provides 4 interfaces).

C/D/E/F: The specific functions are not clearly marked in the document, and it is speculated that they are reserved options (such as signal isolation, wide temperature design, etc.), which need to be confirmed with the manufacturer.

（2） Recommended accessories

Accessory name, model/specification

96 pin discrete wiring connectors Harting 0903-096-3214 (connector body), 0902-000-8484 (female crimping terminal), 0903-096-0501 (housing), 0902-000-9902 (left locking rod), 0902-000-9903 (right locking rod)

TTL signal ribbon cable connector ERNI 913.031 (96 pin female connector, compatible with 30AWG ribbon cable)

Signal transfer panel VMIAC-BT04 (19 inch rack mounted, transferring 2 96 pin DIN connector signals to standard terminal blocks, recommended with 3-foot long 96 core ribbon cable connection board)

Application scenarios

This intelligent counter/controller is suitable for multi domain scenarios that require high-precision digital measurement and control, mainly including:

Industrial automation: Rotating axis instrumentation (angular position, velocity, acceleration measurement), linear position measurement (distance, velocity, acceleration), compatible with machine tools, elevators, bridge cranes, X-Y workbenches, and automatic warehouse retrieval systems.

Automotive testing: brake system, gearbox performance testing, tachometer signal acquisition and simulation.

Special equipment and scientific research: robot motion control, telescope/observatory positioning system, medical/laboratory instruments (such as precision fluid control, sample stage drive).

ANALOG INPUTS

• High throughput; aggregate scan rates to 2 MHz

• Four sample-and-hold, differential analog input channels

• 12-bit analog-to-digital converter (ADC), with range options of 0 to +5 V and ±5 V, or 0 to +10 V to ±10V

• Simultaneous sampling of all inputs

• Dual 256 Kbyte data buffers

• Continuous or synchronous sequencing

• Multiboard or independent synchronizing

• Program-controlled bus interrupter

• No programming required in software transparent operating mode

• MTBF: 32,800 hrs. (217E)

ANALOG OUTPUTS

• Dual 12-bit (10 mA) analog outputs

• Output ranges of 0 to +10 V, ±5 V, and ±10 V

DIGITAL INPUT/OUTPUT

• Dual 8-bit TTL I/O ports, program controlled as inputs or outputs

GENERAL DESCRIPTION

The VMIVME-3115 is a high throughput ,12-bit Analog Input/Output (AIO) board which provides four analog inputs, two analog outputs, and dual 8-bit bi-directional digital input/output ports for VMEbus system applications.  

Dual-ported data memory, on-board timers, and a program-controlled bus interrupter enables the VMIVME-3115 board to support extensive analog input and output traffic with minimum involvement of the host processor.

Sample-and-hold input amplifiers provide “snapshot” simultaneous sampling of all analog inputs at aggregate sample rates up to 2 MHz, and virtually eliminate time skewing between input channels.  The VMIVME-3115 supports both independent and multiboard synchronization.  Dual analog outputs enable the board to “close the loop” in system servo applications.  

Analog input data is stored sequentially in dual 256 Kbyte buffer memories.  The host controls which one of the two buffers will reside in VMEbus memory through a single toggle bit in the Control and Status Register (CSR).  The host can also direct the board to generate an interrupt when a scanning sequence is completed.

Analog inputs can be sequenced either continuously, single block synchronously, or multiboard synchronously.  In the continuous mode, sequencing executes

continuously until stopped by the host processor.  In the single block synchronous mode, a preselected block of data is transferred, after which VMIC • 12090 South Memorial Parkway • Huntsville, Alabama  35803-3308 sequencing halts.  Multiboard synchronization can be applied to either the continuous or single block modes, with a designated board controlling other VMIVME-3115 boards.  

Each buffer memory appears as 256 Kbytes of VMEbus memory.  To simplify automatic system configuring, the buffer is disabled during power up and reset operations.  To support multiple VMIVME-3115 boards without requiring additional memory space, the buffer can be removed from the VMEbus memory entirely through a control bit in the I/O space CSR.  The buffer  is jumper locatable on any 4 0000 byte (HEX) boundary in the VMEbus memory space.  Block Mode D16 data transfers (BLT) are supported.

Dual analog output channels can drive 10 mA loads over the maximum output range of ±10 V.  On-line or off-line (disconnected) operation is program controlled.  Each analog output is controlled directly by a single 16-bit word in the VMEbus short I/O space.

FUNCTIONAL CHARACTERISTICS

Sequence Initiation: Scanning can be programmed to commence either upon direct command from the host, or by an external TTL trigger event.  Scan rate for the analog inputs  is program controlled.

The external trigger line also can be used to synchronize multiple VMIVME-3115 boards for simultaneous sampling of large arrays of analog signals.  For multiboard sychronization, a specific VMIVME-3115 board is designated the synchronous master, while the remaining boards

are designated as slaves.  The master then controls the sequencing of all slave boards.

Digital I/O Ports: 16-bit parallel digital input and output capability is provided by dual 8-bit TTL

data ports.  Each port can be program configured as either an input or output port, and is accessible in the short I/O space in which the Control

Registers for the board are located.

I/O Addressing: Addressable as 16 contiguous 16-bit registers, located on any 16-word boundary

within the short supervisory or short nonprivileged I/O space.

Memory Addressing: The Analog-to-Digital Converter (ADC) buffer appears as conventional

memory to the VME host.  Total memory space occupied by the board is 256 Kbytes, and can be program located on any 4 0000 byte (HEX) boundary in the VMEbus memory space.  The

VMIVME-3115 buffers can be removed (masked) from VMEbus memory by a CSR control bit.

I/O Address Selection: Board address in the short I/O space is selected by on-board field

selectable jumpers.  Operation is supported in any slot except slot 1.

Access Privilege: Address modifiers are decoded to support either supervisory, nonprivileged, or both accesses.  Jumpers are provided to support this feature, and are factory configured for either access.  Decoded modifier codes include 09, 0A, 0B, 0D, 0E, 0F, 2D, 29, 39, 3A, 3B, 3D, 3E, and 3F.

VMEbus Interrupt: The VMIVME-3115 can be programmed to generate an IRQ1 to IRQ7 when

either buffer is full.  The interrupt response vector is controlled by an on-board Interrupt Vector Register.

Board Identification: The Board Identification Register (BIR) contains the VMIVME-3115 identification code.

Transparent Operation: The following default conditions are established at RESET:

Independent continuous operation

Maximum block size (256 Kbytes)

15.625 kHz scan rate

Analog outputs off

Digital ports as inputs

VMEbus Compliance: Complies with the VMEbus Specification Rev. C.1

A32/A24/A16:D16/D08 (EO) DTB Slave:BLT    

D16 Slave

Interrupter I(1) to I(7) ROAK (DYN)

Interrupt Vector: D08 (O) (DYN)

6U form factor

Interrupt Event: Either buffer full

ELECTRICAL SPECIFICATIONS AT 25 °C

Analog Inputs:

Number of Input Channels: Four differential channels; jumper-selectable

Converter Channels: Two Sample-and-Hold Amplifiers: Eight (two per input

channel)

Resolution: 12 bits

Voltage Ranges: 0 to +5 V, ±5 V (options X-0-X and X-2-X), or 0 to +10 V, ±10 V (options X-1-X and X-3-X)

Input Sampling: Simultaneous sampling of all analog inputs

Interchannel Phase Skew: Less than 0.1°at 20 kHz

Scan Rate(1): Program controlled from 15.625 kCPS to 2 MCPS. See the Ordering Information.

Acquisition Time: Same as conversion cycle.  .

Conversion Cycle (Settling Plus Conversion):1 m sec x 2,000,000/SCAN RATE.  See Note 3.

Data Coding: Two’s complement, binary or offset binary

Gain Error: ±0.05 percent maximum

Input Offset: ±5 mV maximum

Input Impedance: 4 kW, differential; 8 kWwith 10 V input options

Input Protection: ±25 V;  ±40 V with 10 V input options

Maximum Sampling Rate: 1.0 MCPS (2 channels) or 0.5 MCPS (4 channels), jumper-selectable

Common-Mode Rejection: 72 dB at 1 kHz; differential mode

Common-Mode Range: ±10 V (options X-0-X and X-2-X)±20 V (options X-1-X and X-3-X)

Crosstalk Rejection: 72 dB at 1 kHz

Analog Outputs:

Number of Output Channels: Two independent analog outputs

Resolution: 12 bits

Monotonicity: 12 bits, over operating temperature range

Output Modes: On-line (outputs connected to I/O connector) or off-line (outputs disconnected from I/O connector)

Voltage Ranges: 0 to +10 V, ± 5 V, ± 10 V, jumper-selectable

Output Impedance: Less than 0.5 W

Data Coding: Two’s complement, binary, or offset binary

Settling Time:  25 ms maximum, to 0.02 percent

Linearity Error: ±0.03 percent maximum

Output Offset: ±5 mV maximum

Load Current: ±10 mA maximum, over full output range of ±10 V

Load Capacitance: 5,000 pFd, no oscillation

Output Protection: Continuous short to ground; ±25 V for one second

Off-line Output Leakage: 50 nA maximum

1.MCPS = Million Channels per Second; kCPS = /Thousand Channels per Second

2. Each input is “pipelined” with two Sample-and-Hold amplifiers.  Sample acquisition occurs while the previously acquired sample is digitized.

3.An effective conversion cycle of 500 ns (2 MCPS) is obtained by digitizing two channels simultaneously

Core functions and features

Channel and Accuracy Configuration: Equipped with 32 analog output channels (adjustable to 16 channels through ordering options), each channel is equipped with an independent 12 bit D/A converter (DAC) to ensure output accuracy; Support software selection of unipolar (0 to+2.5V, 0 to+5V, 0 to+10V) or bipolar (± 2.5V, ± 5V, ± 10V) voltage range to meet different application requirements.

Output performance: The maximum output current of a single channel is ± 10mA, with an output impedance of<0.8 Ω in online mode and>10 Ω in offline mode; Equipped with output short-circuit protection function, it can withstand infinite short circuits to ground and withstand ± 25V transient overvoltage (lasting for 1 second), ensuring equipment safety.

Update and Calibration Mechanism: Supports random update (non scanning) mode, with dual buffering design for output, which can be triggered by software or external synchronization signals for updates; No manual calibration is required, only a reference potentiometer, system reset or software instructions are needed to initiate automatic calibration. After calibration, an offset and gain coefficient table containing 32 channels in 6 voltage ranges will be generated and stored in RAM for output adjustment.

Self check and diagnosis: After the system is reset, the self check program will automatically run, and the self check register can provide feedback on the results (success/failure) and fault channel information; The output can be disconnected from the on-site wiring to achieve offline self-test, while the onboard rich diagnostic testing functions are convenient for troubleshooting.

Front panel design: equipped with status LED indicator lights (lit after reset, turned off after successful self check and automatic calibration, can be controlled by software switch); Provide analog output connectors, reference voltage access interfaces (with isolated BNC connectors and adjustment functions), and external synchronous signal connectors for convenient operation and monitoring.

Technical parameters

（1） Functional characteristic parameters

Specific content of parameter category

Conversion and precision differential nonlinearity up to 0.030% range (monotonic over the entire operating temperature range); The maximum range of integral nonlinearity is 0.030% (refer to the best fitting line); Initial accuracy (+25 ℃): gain error ± 0.03% set value ± 0.025% range ± 1.5mV, offset error is calculated using the same logic as the gain error

Stability temperature drift: ± 35ppm set value ± 25ppm range ± 30 μ V/℃ (maximum); Long term drift: ± 45ppm set value ± 30ppm range ± 50 μ V/1000 hours (maximum)

Noise and interference output noise (3 σ standard deviation): maximum 4mV peak to peak value in the 10Hz-10kHz frequency band, maximum 30mV peak to peak value in the 10Hz-20MHz frequency band (excluding jump and channel switching noise); Channel crosstalk suppression: minimum 70dB in DC-1kHz frequency band

Response speed establishment time (0.01% accuracy): 18 μ s for full-scale step and 12 μ s for half scale step; Data jump pulse: maximum 5 μ V · s; channel switching pulse: maximum 1 μ V · s

Bus and access are compatible with the VMEbus specification (ANSI/IEEE STD 1014-1987 IEC 821 and 297), supporting A32/A24/A16 address modes and D16, D08 (EO) data access; The maximum write access time is 500ns (data transmission rate<200kHz), and the minimum sustainable VMEbus data transmission rate is 200kHz; The base address is set through jumper wires, occupying 128 bytes of contiguous address space

（2） Physical and environmental parameters

Specific content of parameter category

Size 6U single slot Eurocard version: Height 233.4mm (9.2 inches), Depth 160mm (6.3 inches), Thickness 20.3mm (0.8 inches)

Maximum weight 0.7kg

Temperature range: working temperature 0-+65 ℃, storage temperature -25-+85 ℃

Humidity 20% -80% relative humidity (without condensation)

Cooling method relies on forced air cooling of VMEbus chassis

Power demand+5VDC power supply, maximum current 4.0A (output at full load)

Maximum altitude of 3000m (working environment)

Mean Time Between Failures (MTBF) 107400 hours (according to 217F standard)

External trigger polarity programmable; The voltage level is TTL standard (VIH=2.0V, VIL=0.8V); Minimum pulse width of 1 μ s, can be connected through the front panel BNC connector or VMEbus P2 connector

Ordering Options and Accessories

（1） Order Code Rules

The order model format is “VMIVME-4140- A B C D E F”, with each letter representing a different configuration. The specific meanings are as follows:

A: Reserved options (currently fixed at 0 for future expansion)

B: Output connector type (0=discrete wiring type, 1=IDC lumped terminal type)

C: Number of channels (0=32 channels, 1=16 channels)

D. E: Reserved options (currently fixed at 0)

F: Normal coating (0=standard VME front panel without coating, 1=reserved, 2=standard VME front panel with coating)

（2） Matching connectors and tools

Connector type, model/specification

IDC output connector matching cable connector: Panduit 120-964-435; Strain relief: Panduit 100-000-072; PCB I/O connector: Panduit 120-964-033A

Discrete wiring output connector matching connectors: AMP 925486-1 (female crimping terminal), AMP 530151-6 (connector housing), Harting 09 03 096 0501 (PCB connector); Crimping tool: AMP 90301-2

Front panel reference voltage and external synchronous connector AMP 22726-3 (note: Panduit also known as ITW/Pancon)

Application scenarios

This analog output board is suitable for industrial scenarios that require high accuracy and stability of analog signals, mainly including:

Data acquisition system: provides accurate analog output signals for the system, assisting in data acquisition and analysis.

Control system: As a control signal output unit, it drives the actuator to achieve precise control.

Precision simulation excitation: providing stable simulation excitation signals for testing and measuring equipment.

Automatic Test Equipment (ATE): In the automated testing process, specific analog signals are output to verify the performance of the tested equipment.

Description

The 1900/65A General Purpose Equipment Monitor is  designed to continuously monitor and protect equipment that is used in a variety of applications and industries.  The monitor’s low cost makes it an ideal solution for general purpose machines and processes that can benefit from continuous monitoring and protection.

Inputs

The 1900/65A provides four transducer inputs and four temperature inputs.  Software can configure each transducer input to support 2- and 3-wire accelerometers, velocity sensors or proximity sensors.  Each temperature input supports Type E, J, K, and T thermocouples, and 2- or 3-wire RTDs.

Outputs

The 1900/65A provides six relay outputs, four 4-20 mA recorder outputs, and a dedicated buffered output.  The user can use the 1900 Configuration software to configure the relay contacts to open or close according to the OK, Alert and

Danger statuses of any channel or combination of channels, and to provide data from any variable from any channel on any recorder output.  The dedicated buffer output can provide the signal for each transducer input.

A Modbus Gateway option allows the monitor to provide static variables, statuses, event list, time and date information directly to any Modbus client, including Distributed Control Systems (DCSs), Supervisory Control and Data Acquisition (SCADA) systems, Programmable Logic Controllers (PLCs), or System 1 software.  The monitor uses an internal counter and a Modbus client/master time reference to generate time and date information.  Users can upgrade monitors without the Modbus Gateway by ordering the 1900/01 Communications Upgrade (see the Ordering Information section).  The 1900/65A supports Modbus communications via Ethernet and a software-configurable RS232/485 serial port.

Configuration

The user defines monitor operation and the Modbus Gateway register map by using

software running on a laptop or PC to create a configuration file and download the file to the monitor through the built-in Ethernet connection.  The 1900/65A permanently stores configuration information in non-volatile memory, and can upload this information to the PC for changes.

Display Module

The 1900/65A supports an optional display/keypad to view channel information or

make minor configuration changes. This allows the 1900/65A to operate as a stand-alone package.  If desired, the user can mount the display up to 75 metres (250 feet) from the Monitor Module.

Specifications

Inputs

Transducer Inputs

Users can configure Channels 1 through 4 to accept input from acceleration, velocity or displacement transducers.

Transducer Channel Types

Channel Types define the functionality for processing that will be applied to an input signal and the kind of variables or measurement values that will be derived from this input.  Channel Types also define the kind of sensor that must be used.  Transducer Channel Types include:

Acceleration or Reciprocating Acceleration

Velocity or Reciprocating Velocity

Radial Vibration (shaft vibration)

Thrust (shaft axial displacement)

Position

Speed

Acceleration and Reciprocating Acceleration Channel Types

The Acceleration Channel Type and Reciprocating Acceleration Channel Type support two- and three-wire acceleration sensors.  The Reciprocating Acceleration

channel type has timed OK channel defeat disabled.

Acceleration Variables and Reciprocating Acceleration Variables

Acceleration Variables and Reciprocating Acceleration Variables are filtered and

processed measurements from raw transducer signals.  The Acceleration

Channel Type and Reciprocating Acceleration Channel Type continuously processes up to four variables per channel.

Vibration：Up to three bandpass filtered amplitude measurements.

Acceleration ：Users can apply the acceleration enveloping algorithm to one Acceleration or Reciprocating Acceleration Variable.

Enveloping：Bias Voltage Users may assign the value of the transducer bias voltage to any of the variables.

Filters

Vibration Variable： 0.5 Hz – 25 kHz configurable 4-pole high pass, 4-pole low-pass

Enveloping High-Pass：25 Hz to 5 kHz, configurable 4-pole

Enveloping Low-Pass：125 Hz to 25 kHz, configurable 2-pole

Enveloped Variable High Pass： 0.1 Hz min., but greater than Enveloped Variable low-pass 2-pole

Enveloped Variable Low Pass：Greater than Enveloped Variable high-pass and less than Enveloping high-pass 4-pole

Bias Filter：0.01 Hz 1-pole low-pass

OK Filter：2.4 kHz 1-pole low-pass

Full Scale Range

Vibration：20 to 500 m/s2 (2 to 50 g) peak and RMS

Enveloped：20 to 500 m/s2 (2 to 50 g) peak and RMS

Integrated：10 to 100 mm/s (0.4 to 4 in/s) peak and RMS

Bias Voltage：-24 V

Accuracy

Vibration Variables： ±1% of full scale range

Input Impedance

3-wire Voltage Mode;10 kΩ

Velocity and Reciprocating Velocity Channel Type

The Velocity Channel Type and Reciprocating Velocity Channel Type support two-wire and three-wire piezo velocity sensors.

Velocity Variables and Reciprocating Velocity Variables

Velocity Variables and Reciprocating Velocity Variables are filtered and processed measurements from raw transducer signals.  The Velocity Channel Type and Reciprocating Velocity Channel Type support up to four continuously calculated variables per channel.

Vibration

Up to three bandpass filtered amplitude measurements

Bias Voltage

Users may assign the value of the transducer bias voltage to any of the variables.

Configurable Options

Each variable is independently configured with the following options.

Vibration Variables:

Peak or RMS Metric or English units

Filter corner frequencies

Full-scale range

Velocity integrated to displacement

Filters

Vibration Variables:0.5 Hz to 5.5 kHz, configurable 8-pole high pass, 4-pole low-pass

Bias Filter:0.09 Hz 1-pole low-pass

OK Filter:2.4 kHz 1-pole low-pass

Full Scale Range

Vibration:10 to 50 mm/s (0.5 to 2 in/s) peak and RMS

Integrated:100 to 500 μm (5 to 20 mils) peak to peak

Bias Voltage:-24 V

Accuracy

Vibration Variables: ±1% of full scale range

Input Impedance

3-Wire Voltage Mode:10 kΩ

Compliance and Certifications

FCC

This device complies with part 15 of the FCC Rules.

Operation is subject to the following two conditions:

This device may not cause harmful interference.

This device must accept any interference received, including interference that may cause undesired operation.

EMC

EN 61000-6-2: 2005  

EN 61000-6-4: 2007 +A1:2001

EMC Directive 2014/30/EU

Electrical Safety

EN 61010-1: 2010

LV Directive 2014/35/EU

ATEX

EN 60079-0: 2012

EN 60079-15: 2010

ATEX Directive 2014/34/EU

RoHS

RoHS Directive 2011/65/EU

Maritime

ABS 2009 Steel Vessels Rules

1-1-4/7.7,4-8-3/1.11.1,4-9-7/13

Hazardous Area Approvals

This monitor is not certified for installation in Class 1 Div 1 locations, but it will support transducers installed in Div 1 locations via the use of galvanic isolators and barriers. If galvanic isolators are used, no change is necessary to the installation. A removable ground jumper allows the monitor to support zener barrier installations. Removing the jumper will disconnect circuit common from chassis at the monitor so that chassis can be connected at the barrier.

Special Considerations

Hazardous area installations require relay contact voltages below 30 Vac rms, or 30 Vdc to minimize hazard.Hazardous area installations require relay contact amperages  below 5 Amps DC, or AC to minimize hazard

Hazardous Area Approvals

This monitor is not certified for installation in Class 1 Div 1 locations, but it will support transducers installed in Div 1 locations via the use of galvanic isolators and barriers. If galvanic isolators are used, no change is necessary to the installation. A removable ground jumper allows the monitor to support zener barrier installations. Removing the jumper will disconnect circuit common from chassis at the monitor so that chassis can be connected at the barrier.

Special Considerations

Hazardous area installations require relay contact voltages below 30 Vac rms, or 30 Vdc to minimize hazard.Hazardous area installations require relay contact amperages  below 5 Amps DC, or AC to minimize hazard

Product Overview

Product positioning and types

VT-HNC100 is a programmable NC controller developed by Bosch Rexroth AG, specifically designed for closed-loop control shafts. It meets the specific requirements of hydraulic drive closed-loop control and can also be used for electric drive control. The products are divided into two main types:

VT-HNC100-1: Single axis version, supports 8 or 24 digital inputs/outputs

VT-HNC100-2: Dual axis version, supports 16 digital inputs/outputs

Both belong to the 2X component series (20-29 series, with unchanged installation and connection dimensions), comply with the EC directive (CE mark), and exhibit excellent anti-interference, mechanical anti vibration and shock resistance, and weather resistance, making them suitable for harsh industrial environments.

Application scenarios

Widely used in the following industrial equipment:

Machine tools, plastic processing machines, special machinery

Presses

Transfer lines

Rail bound vehicles

Core functions and operations

(1) Programming and Operations

Programming method

User programming through PC, using NC language with subroutine technology and conditional jump

Support writing exclusive NC programs for functional sequences

Multiple HNC100 parameters can be set through the local CAN bus

Operations Management

Implementing convenient data management on PC

Quickly modify data through handheld control box BB-3 (reference RE 29798) or control panel BF-1 (reference RE 29794)

Software Configuration Tool – WIN-PED

It needs to be ordered separately or downloaded for free from the official website (material number R900725471, download address: www.boschrexroth. de/hnc100). The functions include:

Convenient dialogue function for online/offline setting of machine tool data

NC editor with syntax check and program compiler

Support the definition of parameters used in NC programs

Dialogue window for setting parameter values online

Multiple options for displaying process data, digital I/O, and flag bits

Record and graphically display up to 4 process variables (with selectable trigger options)

Graphically defining special functions (determined by polygons)

The operating system requirements are: IBM PC or compatible machine, Windows 9x/NT, Intel 80286 and above processor (recommended 80486), at least 8MB RAM (recommended 16MB), 10MB free hard disk space.

(2) Core functions of the controller

Key functions of controller type

Position Controller (PDT1 Controller) – Linear Gain Characteristic Curve, Direction Dependent Gain Adjustment

-The “bending” gain characteristic curve can be modified by NC program to adjust the gain

-Fine positioning, residual voltage principle, zero error compensation

-State feedback, instruction value feedforward

-Limit control output through NC program and support ‘position dependent braking’

-2-axis synchronous control

Pressure/Force Controller (PIDT1 Controller) – Component I can be cut in and out through a window

-Differential pressure evaluation function

-Independent scanning rate

Speed controller (PI controller) – I component can be cut in and out through a window

Monitoring Function – Dynamic Follow Error Monitoring

-Travel range limit (electronic limit switch)

-Incremental and SSI encoder disconnection monitoring

-4-20mA output sensor disconnection monitoring

-Reset the ‘error free’ output and disable the controller in case of malfunction

(3) Process interface

Support multiple interface methods for communication with PLC:

Digital input/output: single axis version with 8 or 24 channels, dual axis version with 16 channels

Fieldbus: Profibus DP, CANopen, INTERBUS-S, SERCOS (note: interface cables are not included in the supply scope, 3-meter cables can be ordered separately, other lengths need to be consulted); Profibus DP requires an additional order for plug 6ES7972-0BA20-0XA0, material number R900050152)Analog signal, serial interface

Technical parameters

(1) Basic electrical and hardware parameters

Parameter category specific specifications

Working voltage (U ₀) 18-36 VDC

Power consumption (P_int) 8 W (including connected sensor/actuator power supply)

Processor 16/32-bit MC68376

Storage capacity Flash EPROM: 1 MB; EEPROM：8 KB； RAM (Main Memory): 256 KB

Position sensor power supply U ₀ or+5 VDC ± 5%, maximum 200 mA

The maximum voltage of all input signals is U ₀ -1 V (signal without photoelectric isolation)

(2) Simulate input/output parameters

Type and specification

Analog input – Voltage input (differential): 4-channel, input voltage ± 10V (maximum ± 15V), input resistance 200k Ω± 2%, resolution 5mV, nonlinearity<10mV

-Current input: 4-channel, input current 4-20mA, input resistance 100 Ω± 0.2%, resolution 5 μ A

-Impedance input: 4-channel, input voltage ± 10V, input resistance>10M Ω, resolution 5mV

Analog output – Voltage output: 4 channels, output voltage ± 10V (maximum ± 10.7V), output current ± 10mA, minimum load 1k Ω

-Current output: 2-channel, standardized 4-20mA, non standardized ± 23mA, maximum load 500 Ω

-Residual ripple: ± 60mV (no noise), resolution 1.25mV

(3) Digital and Communication Parameters

Parameter category specific specifications

Serial interface standard: RS232 (9.6 KBaud); Optional: Profibus DP (maximum 12 MBaud), CANopen, INTERBUS-S

Switch input 8/16/24 channels, logic level: low level (log 0) ≤ 5V, high level (log 1) ≥ 10V (up to U ₀), input resistance 3k Ω± 10%, supports maximum 1.5mm ² flexible wire

Switch output 8/16/24 channels, logic level: low level (log 0) ≤ 2V, high level (log 1) ≤ U ₀, maximum output current 50mA, supports maximum 1.5mm ² flexible wire

Digital Position Sensor – Incremental (TTL Output): Input voltage 0-1V/2.8-5.5V, input current -0.8mA (0V)/0.8mA (5V), maximum frequency 250kHz (Ua1)

-SSI sensor: Gray code, maximum data width of 28 bits, TTL line receiver/driver

(4) Environmental and physical parameters

Parameter category specific specifications

Working temperature range 0-50 ° C

Storage temperature range -20-+70 ° C

Dimensions (W × H × D) – VT-HNC100-1-2X/-08:71 × 155 × 204 mm

-VT-HNC100-2-2X/. -16, VT-HNC100-1-2X/. -24: 106.5 × 155 × 204 mm

Weight – VT-HNC100-1-2X/-08:1.0 kg

– VT-HNC100-2-2X/.-16、VT-HNC100-1-2X/.-24：1.2 kg

Pin allocation

The pin definitions vary among different models, and the core interface pins are as follows (taking key models as an example):

(1) VT-HNC100-1-2X/. -08 (single axis version)

Interface Name Key Pin Function

X4 (COM/local CAN) pin 1: CAN_GND; 8-pin: CAN_SH; 9-foot: CAN_L; 4-pin: 24VN; 5-pin: 0VN

X3 (encoder) pin 3: Ua0; 5 feet: Ua1; 8 feet: Ua2; 12 pins: 5VTTL (maximum 150mA); 14 feet: 24VN (maximum 200mA)

X6 (power supply) pin 1: Shield; Pin 2: GND; 3-pin: 18-36VDC

X2 (analog IN/OUT) 1 pin: Uin1+/In1-; 12 feet: Uref=+10V; 13 feet: Uref=-10V; 14 feet: Iout1; 15 feet: Uout1

X1 (digital IN/OUT) pins 1-8: IN1-IN8; Feet 9-16: OUT1-OUT8; 17 feet:/error

(2) VT-HNC100-2-2X/. -16 (Dual axis version)

The digital IN/OUT is divided into X1.1 (IN1-IN8, OUT1-OUT8) and X1.2 (IN9-IN16, OUT9-OUT16)

The encoder interface is divided into X3.1 (axis 1) and X3.2 (axis 2), and the X3.2 pin function corresponds to X3.1 (such as 1-pin:/Ub2, 3-pin: Ub0, etc.)

The simulation of IN/OUT is divided into X2.1 (axis 1) and X2.2 (axis 2), with functions similar to the single axis version

Preferred model

Bosch Rexroth recommends the following VT-HNC100 models, with specific information as shown in the table below:

Model Material Number

VT-HNC100–1–2X/W-08-0-0 R900955334

VT-HNC100–1–2X/W-08-I-0 R900955332

VT-HNC100–1–2X/W-08-P-0 R900958999

VT-HNC100–1–2X/W–08–C–0 R900959000

Precautions

The pins marked with “res” are reserved pins and cannot be connected

WIN-PED software (SYS-HNC-WINPED5-C01) is not included in the scope of supply and needs to be ordered or downloaded separately

The additional plug required for Profibus DP (6ES7972-0BA20-0XA0) needs to be ordered separately, material number R900050152

For details on environmental simulation tests for EMC (Electromagnetic Compatibility), climate, and mechanical stress, please refer to RE 30131-U (Environmental Compatibility Declaration)