The MTLx544-S series (including MTL4544/S and MTL5544/S) is an industrial grade two channel relay power supply launched by the MTL brand under Eaton. Its core is used for 4/20mA signal transmission and power supply between hazardous and safe areas. It provides full floating DC power supply for 2-wire/3-wire 4/20mA transmitters or HART smart transmitters in hazardous areas (such as Zone 0, Div. 1), while relaying signals to loads in safe areas. It also supports bidirectional transmission of HART digital communication signals on the 4/20mA current loop (only MTLx544, MTLx544S is in current sink mode), suitable for process industry scenarios with explosive environments such as petrochemicals, natural gas, pharmaceuticals, etc.
Key technical specifications
1. Channel and signal characteristics
Number of channels: 2 independent channels, supporting simultaneous power supply and signal relay for 2 transmitters
Signal range – hazardous area input: 0~24mA (including over range)
-Safe zone output (MTLx544): 4~20mA (standard), 0~24mA (full range)
-Safe Area Current Sink (MTLx544S): Supports external current source input, maximum load impedance of 600 Ω
Transmission accuracy – better than 15 μ A at 20 ℃ (low error, ensuring signal fidelity)
-Temperature drift:<0.8 μ A/℃ (high signal stability in a wide temperature environment)
Response time of 10% of the final value within 50 μ s (fast response, suitable for dynamic measurement scenarios)
2. Power supply and load capacity
Dangerous area transmitter power supply – output voltage: 16.5V at 20mA (meets the power supply requirements of most 2-wire transmitters)
-Power characteristics: Fully floating DC power supply, avoiding interference from grounding loops
Safe Area Power Input – Voltage Range: 20~35V DC
-Maximum current consumption (at 20mA signal): 96mA at 24V DC
-Power dissipation: MTLx544 is 1.4W@24V DC, MTLx544S is 1.9W@24V dc
Safe Area Load Capacity – MTLx544 (Drive Load): Maximum Load Impedance of 360 Ω at 24mA and 450 Ω at 20mA
-MTLx544S (current sink): maximum voltage source 24V dc, output impedance>1M Ω (low leakage, reducing signal interference)
Signal ripple safe area circuit ripple<50 μ V peak to peak value (low noise, ensuring signal purity)
3. Adaptation to hazardous areas and safety compliance
Hazardous Area Certification – Applicable Areas: Zone 0 (IIC, T4~T6), Div. 1 (Group A) (requires corresponding certified transmitters)
-Security parameters (per channel):
-Terminal 2-1/3, 5-4/6: U=28V, I ₀=93mA, P ₀=651mW, U ₘ=253V rms (AC/DC)
-Terminals 1-3, 4-6: Simple devices (≤ 1.5V, ≤ 0.1A, ≤ 25mW) that can be connected to intrinsically safe (IS) circuits with open circuit voltage<28V
Functional Safety (SIL) – Single Device: SIL 2 Capability (HFT=0, Hardware Fault Tolerance 0)
-Redundant configuration: SIL 3 capability (HFT=1, hardware fault-tolerant 1)
-Standard: Compliant with IEC 61508 functional safety standard, specific application configuration needs to be confirmed with reference to the safety manual
4. Communication and Instruction
Communication Support – MTLx544: Supports HART digital communication (only terminal 1-2, 4-5 channels), enabling bidirectional digital signal transmission on a 4/20mA current loop (compatible with intelligent transmitter debugging and data reading)
-MTLx544S: Does not support HART communication (only current sink function)
LED indicator green LED: power status indicator (lights up when the power is normal for on-site troubleshooting)
Core functions and differences
1. Common functions
Fully floating power supply: provides isolated DC power supply for transmitters in hazardous areas, avoiding signal interference caused by grounding loops and improving measurement accuracy;
Signal relay and protection: safely transmit 4/20mA signals from hazardous areas to safe area loads, while ensuring the intrinsic safety characteristics of hazardous area circuits through safety parameter limitations such as voltage, current, and power;
Wide temperature stability: Low temperature drift (<0.8 μ A/℃), suitable for industrial environments -40 ℃~+70 ℃ typical working temperature (not specified in the document, refer to similar MTL products), ensuring the reliability of the signal under temperature fluctuations.
2. Model difference (MTLx544 vs MTLx544S)
Features MTLx544 (including MTL4544, MTL5544) MTLx544S (including MTL4544S, MTL5544S)
Safe Area Working Mode Current Source Mode: Actively Drive Safe Area Load (Output 4/20mA Signal) Current Sink Mode: Receive External Current Source Signal as Passive Load (such as 4-Wire Transmitter Output)
HART communication support (terminals 1-2, 4-5 channels) not supported
Load impedance limit: 360 Ω at 24mA, 450 Ω at 20mA, maximum 600 Ω
Typical applications include 2-wire/3-wire 4/20mA/HART transmitters (requiring power supply and signal transmission), 4-wire transmitters (with built-in power supply, only requiring signal reception), or external current source signal acquisition
Typical application scenarios
Petrochemical site: Supply power to pressure and temperature transmitters in Zone 0, relay signals to DCS/PLC systems in safe areas, and read transmitter diagnostic data through HART;
Natural gas processing plant: Flow transmitter signal transmission in Div. 1 area, utilizing SIL redundant configuration (multiple devices in parallel) to meet SIL 3 safety loop requirements;
Pharmaceutical industry: Power supply and signal isolation of liquid level transmitters in explosion-proof workshops to avoid power interference affecting the control accuracy of drug production processes.
Installation and Precautions
Wiring specifications: Wiring in hazardous areas must comply with the requirements of intrinsic safety circuits (such as using shielded twisted pair cables and single ended grounding of the shielding layer), and the corresponding terminals must strictly follow the manual (such as MTL4544 terminals 1-3 for channel 1 hazardous areas and 7-10 for safe area loads);
Power adaptation: The input power supply in the safe area should be stable at 20-35V DC to avoid voltage fluctuations that may cause device restarts or signal abnormalities;
HART communication: Only MTLx544 supports HART. It is necessary to ensure that the communication cable impedance matches (MTL recommended cable is recommended) to avoid digital signal attenuation;
Redundant configuration: If SIL 3 capability is required, multiple devices should be redundantly connected (HFT=1) and a functional safety assessment should be completed by referring to the MTL safety manual.
MVME5100 is a high-performance embedded VME bus processor module launched by Emerson Network Power. Based on the PowerPlus II architecture, it is positioned as a highly reliable computing solution for “business critical” fields such as defense aerospace, industrial automation, and medical equipment. It combines the rich I/O functions of traditional single board computers with the flexibility of dual PMC expansion slots, supports multi operating system and complex peripheral adaptation, and can achieve supercomputing level performance (such as 582MB/s memory read bandwidth and 640MB/s burst write bandwidth) in a single VME slot, meeting the requirements of embedded application scenarios with strict requirements for computing power, stability, and scalability.
Key technical specifications
1. Processor and Storage System
Processor models available are MPC7410 or MPC750 PowerPC processors:
-Synchronous/Asynchronous Serial: Up to 4 ports (2.5Mbps synchronous, 38.4K bps asynchronous)
Timer and watchdog – Real time timer: 4 32-bit programmable timers
-Watchdog timer: timeout triggers system reset, enhancing fault recovery capability
-Real time clock (RTC): M48T37V chip with battery backup
4. Power supply and environmental adaptability
Power demand (excluding PMC/IPMC) -+5V: typical 3.0A (± 5% fluctuation)
-+12V: Typical 8.0mA (± 10% fluctuation)
–12V: Typical 2.0mA (± 10% fluctuation)
-Expansion module power consumption: IPMC module increases+5V load to 3.8-4.7A (depending on model)
Environmental parameters – Operating temperature: 0 ℃~+55 ℃ (requires forced air cooling ≥ 400 LFM, necessary for high temperature range)
-Storage temperature: -40 ℃~+85 ℃
-Humidity: 5%~90% RH (without condensation)
-Vibration: 2G RMS (20-2000Hz random) during operation, 6G RMS (20-2000Hz random) during storage
Reliability (MTBF) – Mean Time Between Failures: 190509 hours (mean), 107681 hours at 95% confidence level
-PCB flame retardant rating: UL 94V-0
5. Compliance and Safety
Electromagnetic Compatibility (EMC) – Emissions: EN55022 Class B (Europe), FCC Part 15 Subpart B Class A (United States), ICES-003 Class A (Canada)
-Immunity: EN55024 (compliant with European EMC Directive 89/336/EEC)
Safety standards – Electrical safety: EN 61010, UL 508C
-Mechanical safety: EN 954-1 (requires compliant power control)
Core functions and advantages
1. High performance and high reliability
Advantages of PowerPlus II architecture: Integrated with Emerson’s self-developed PCI Bridge Memory Controller ASIC (Hawk ASIC), achieving efficient collaboration between memory and PCI bus, avoiding processor “memory starvation”, and ensuring full throughput of 264MB/s PCI;
ECC and fault protection: The main memory supports ECC error checking, NVRAM with battery backup, watchdog timer, and multi-dimensional fault detection (such as memory errors and bus anomalies) to reduce the risk of business interruption;
Adaptation to harsh environments: With a wide temperature range and anti vibration design, it meets the requirements of harsh scenarios such as national defense and aerospace. Its MTBF exceeds 100000 hours, making it suitable for long-term unmanned applications.
2. Flexible I/O and expansion capabilities
Dual I/O mode compatibility: The P2 interface supports two jumper configuration modes:
-PMC mode: compatible with MVME2300/2400, connecting PMC slot I/O to P2 backplane, suitable for peripheral backend connection;
-IPMC mode: Compatible with legacy MVME761/MVME712M adapter modules through IPMC761/IPMC712 modules, supporting traditional I/O such as SCSI, parallel ports, and multiple serial ports;
PMC expansion flexibility: Dual PMC slots support custom peripherals (such as dedicated communication cards and acquisition cards), which can be further increased in number with PMCSPAN expansion modules to meet complex I/O requirements;
Multi interface coverage: Native supports dual Ethernet and dual serial ports, and can be expanded to add SCSI, synchronous serial ports, parallel ports, and adapt to various types of peripherals such as industrial sensors, storage devices, and upper computers.
3. Software and ecological compatibility
Firmware and Debugging: Built in mature firmware monitoring program (PPCBug), supports power on self-test, hardware diagnosis, operating system boot, provides debugging tools and fault location functions, simplifies development and maintenance;
Operating system support: Compatible with multiple types of embedded operating systems, including Wind River VxWorks, Green Hills Integrity, Linux (third-party cooperative version), and adaptable to different real-time and functional requirements;
Legacy device compatibility: By using IPMC modules and adapter boards (MVME761/MVME712M), the I/O interfaces of traditional devices can be reused, reducing upgrade costs.
Typical application scenarios
Defense aerospace: shipborne/airborne computing units, radar signal processing, relying on their anti vibration, wide temperature characteristics, and high reliability;
Industrial automation: large-scale machine tool controllers, distributed control system (DCS) core units, utilizing their multi I/O and real-time operating system support;
Medical equipment: high-end imaging equipment (such as CT, MRI), clinical diagnostic instruments, requiring stable computing power and medical grade safety compliance;
Testing and Measurement: Automated Testing System (ATE), which extends and adapts various testing modules through PMC to achieve multi parameter acquisition and analysis.
SSt-6000-U is a high bandwidth digital vector servo driver launched by Teknic Corporation in the United States, designed specifically for high-precision motion control scenarios. Its core function is to achieve precise control of the position, speed, and torque of permanent magnet servo motors (including rotary, linear, brushed/brushless, and other types) in three closed loops. It adopts a “dedicated DSP for each axis” architecture, which solves the pain points of traditional servo drives in dynamic response, load adaptation, anti-interference, and other aspects through real-time data sharing and collaborative control algorithms. It is suitable for OEM applications such as machine tools, automated production lines, and precision equipment that require high motion accuracy (such as zero setting time, ultra-low tracking error) and reliability. It can directly replace stepper drives or upgrade traditional servo systems without requiring a large amount of software adaptation.
Key technical specifications
1. Basic and environmental parameters
Physical dimensions and weight – Dimensions: 8.93 x 5.56 x 3.15 inches (227 x 141 x 80 mm)
-Weight: 71.8 ounces (2035 g)
Working environment – Temperature: 0~40 ℃ (no condensation)
-Humidity: 0~95% RH (non condensing)
-Installation: Vertical installation on metal surface (with reserved heat dissipation space)
Compliance – Electrical Safety: EN 61010, UL 508C
-Electromagnetic compatibility (EMC): EN 50081-2 (emission), EN 50082-2 (anti-interference)
-Mechanical safety: EN 954-1 (requires compliant power control)
2. Power output and motor compatibility
Output current – peak current: 23 A (continuous for 3 seconds)
-Rated current: 9 A RMS (vertically installed on metal surface), 12 A RMS (with fan cooling)
PWM characteristics: 28 kHz center balanced vector PWM ripple frequency, reducing motor operating noise and heat generation
Motor compatibility supports almost all manufacturers’ permanent magnet motors (without electrical restrictions), including:
-Rotary/linear servo motor, brushed/brushless motor
-Special types such as galvanometer motors and voice coil motors
3. Control performance and algorithms
Total servo phase delay (TSPD) 35 μ s (industry-leading, fully deterministic delay from position feedback reading to motor torque update)
Control closed-loop three loop collaboration (position+speed+torque), supporting:
-Position mode: Tracking error compensation, zero setting time (≤ 1 ms, requiring mechanical bandwidth matching)
-Speed mode: adaptive load inertia, anti resonance
-Torque mode: synchronous vector control, DQ decoupling, SmartSaturation (maintaining control stability when voltage/current saturates)
Core algorithm – IMT (Inertial Matching Technology): Adaptive control based on neural fuzzy logic, eliminating inertia matching concerns and adapting to large/variable inertia loads
-RAS (Regression Automatic Spline): jerk (Acceleration) restricts trajectory planning to reduce impact, vibration, and wear
-Anti Hunt: Small signal sliding mode automatic gain modulation to avoid axis oscillation under high gain conditions
-Multi order feedforward compensation: improves tracking accuracy without the noise and torque jitter of traditional feedforward
-Function: Used only for torque vector setting during initialization, supports no Hall mode operation
Dedicated I/O interface – Output: Drive ready, motion completed, within tracking range, encoder pass through,+5V power supply
-Input: power level enable, mode selection (torque return, hard limit return to zero, etc.), digital pulse/direction command, analog torque command
Analog input (± 10V) differential input, impedance>10 k Ω, scaling ratio 10%/V, used for simulating torque command input
The real-time monitoring port can be configured with filtering and synchronization pulses, and the output variables include position error, actual/commanded speed, torque, acceleration, maximum phase voltage, etc. It supports non-volatile storage
5. Power Supply and Protection
Input power supply wide voltage adaptation: 90~240 VAC or 128~340 VDC (no need to manually switch voltage levels)
Driver Protection – Electrical Protection: Short Circuit (Phase to Phase/Relative Ground), Over Temperature, Over Voltage, Over Current, Winding Open Circuit Protection, Fuse
-Motor protection: true RMS torque limit, automatic speed limit, motor stalling detection, over temperature protection
Mechanical safety protection hard limit detection, limit switch servo control, adjustable tracking error limit and shutdown, adjustable torque/speed limit
Core functions and advantages
1. High precision motion control capability
Zero setting time: For point-to-point motion scenarios, under the premise of mechanical bandwidth matching, the setting time is ≤ 1 ms, greatly improving device throughput;
Ultra smooth trajectory: RAS technology generates jerk limited motion curves, which can reduce equipment vibration, noise, and mechanical wear even at high speeds;
Anti interference and stability: The Anti Hunt algorithm eliminates shaft oscillations under high gain, ensuring no drift and no loss of accuracy when the shaft is stationary.
2. Flexible integration and ease of use
Plug and play compatibility: The digital trajectory command interface is compatible with most indexes/servo controllers, requiring no or only a small amount of software modification, and can directly replace stepper drivers;
Universal motor control: No manufacturer/type restrictions, supports brushed/brushless, rotary/linear motors, reducing OEM stocking and adaptation costs;
Simplify debugging and maintenance:
Collaborate with Teknic QuickSet ™ Tools that provide mechanical system diagnosis and reduce early failures caused by assembly errors;
Logical power backup (DSP still works when the main power is disconnected), power failure location recovery (no need to reset to zero), to improve equipment fault tolerance and operation efficiency;
Built in cable/sensor fault detection (including intermittent problem capture) simplifies troubleshooting.
3. Safety and reliability
Full scenario protection: multi-layer protection from electrical (overcurrent/overvoltage), motor (stalling/overheating) to mechanical (hard limit/tracking error) to avoid equipment damage;
True RMS torque limit: Compared to traditional I ² t or temperature controllers, it is more precise in preventing motor burnout and does not require additional wiring or sensors;
EMI optimization: QuietDesign ™ The electromagnetic interference suppression system can meet CE certification without the need for shielding clamps or ferrite cores, reducing wiring complexity.
Typical application scenarios
Precision machine tools: zero setting time and high tracking accuracy, suitable for precise control of tool paths;
Automated assembly line: with torque reversal and force control functions, suitable for contact operations such as part insertion and pressing;
Semiconductor equipment: low latency and anti vibration characteristics, meeting high-precision motion requirements such as wafer handling and photolithography;
Alternative stepper system: Directly replace the stepper driver to improve motion smoothness and positioning accuracy without modifying the original controller software.
Product core positioning
SSt-6000-U is a high bandwidth digital vector servo driver launched by Teknic Corporation in the United States, designed specifically for high-precision motion control scenarios. Its core function is to achieve precise control of the position, speed, and torque of permanent magnet servo motors (including rotary, linear, brushed/brushless, and other types) in three closed loops. It adopts a “dedicated DSP for each axis” architecture, which solves the pain points of traditional servo drives in dynamic response, load adaptation, anti-interference, and other aspects through real-time data sharing and collaborative control algorithms. It is suitable for OEM applications such as machine tools, automated production lines, and precision equipment that require high motion accuracy (such as zero setting time, ultra-low tracking error) and reliability. It can directly replace stepper drives or upgrade traditional servo systems without requiring a large amount of software adaptation.
Key technical specifications
1. Basic and environmental parameters
Physical dimensions and weight – Dimensions: 8.93 x 5.56 x 3.15 inches (227 x 141 x 80 mm)
-Weight: 71.8 ounces (2035 g)
Working environment – Temperature: 0~40 ℃ (no condensation)
-Humidity: 0~95% RH (non condensing)
-Installation: Vertical installation on metal surface (with reserved heat dissipation space)
Compliance – Electrical Safety: EN 61010, UL 508C
-Electromagnetic compatibility (EMC): EN 50081-2 (emission), EN 50082-2 (anti-interference)
-Mechanical safety: EN 954-1 (requires compliant power control)
2. Power output and motor compatibility
Output current – peak current: 23 A (continuous for 3 seconds)
-Rated current: 9 A RMS (vertically installed on metal surface), 12 A RMS (with fan cooling)
PWM characteristics: 28 kHz center balanced vector PWM ripple frequency, reducing motor operating noise and heat generation
Motor compatibility supports almost all manufacturers’ permanent magnet motors (without electrical restrictions), including:
-Rotary/linear servo motor, brushed/brushless motor
-Special types such as galvanometer motors and voice coil motors
3. Control performance and algorithms
Total servo phase delay (TSPD) 35 μ s (industry-leading, fully deterministic delay from position feedback reading to motor torque update)
Control closed-loop three loop collaboration (position+speed+torque), supporting:
-Position mode: Tracking error compensation, zero setting time (≤ 1 ms, requiring mechanical bandwidth matching)
-Speed mode: adaptive load inertia, anti resonance
-Torque mode: synchronous vector control, DQ decoupling, SmartSaturation (maintaining control stability when voltage/current saturates)
Core algorithm – IMT (Inertial Matching Technology): Adaptive control based on neural fuzzy logic, eliminating inertia matching concerns and adapting to large/variable inertia loads
-RAS (Regression Automatic Spline): jerk (Acceleration) restricts trajectory planning to reduce impact, vibration, and wear
-Anti Hunt: Small signal sliding mode automatic gain modulation to avoid axis oscillation under high gain conditions
-Multi order feedforward compensation: improves tracking accuracy without the noise and torque jitter of traditional feedforward
-Function: Used only for torque vector setting during initialization, supports no Hall mode operation
Dedicated I/O interface – Output: Drive ready, motion completed, within tracking range, encoder pass through,+5V power supply
-Input: power level enable, mode selection (torque return, hard limit return to zero, etc.), digital pulse/direction command, analog torque command
Analog input (± 10V) differential input, impedance>10 k Ω, scaling ratio 10%/V, used for simulating torque command input
The real-time monitoring port can be configured with filtering and synchronization pulses, and the output variables include position error, actual/commanded speed, torque, acceleration, maximum phase voltage, etc. It supports non-volatile storage
5. Power Supply and Protection
Input power supply wide voltage adaptation: 90~240 VAC or 128~340 VDC (no need to manually switch voltage levels)
Driver Protection – Electrical Protection: Short Circuit (Phase to Phase/Relative Ground), Over Temperature, Over Voltage, Over Current, Winding Open Circuit Protection, Fuse
-Motor protection: true RMS torque limit, automatic speed limit, motor stalling detection, over temperature protection
Mechanical safety protection hard limit detection, limit switch servo control, adjustable tracking error limit and shutdown, adjustable torque/speed limit
Core functions and advantages
1. High precision motion control capability
Zero setting time: For point-to-point motion scenarios, under the premise of mechanical bandwidth matching, the setting time is ≤ 1 ms, greatly improving device throughput;
Ultra smooth trajectory: RAS technology generates jerk limited motion curves, which can reduce equipment vibration, noise, and mechanical wear even at high speeds;
Anti interference and stability: The Anti Hunt algorithm eliminates shaft oscillations under high gain, ensuring no drift and no loss of accuracy when the shaft is stationary.
2. Flexible integration and ease of use
Plug and play compatibility: The digital trajectory command interface is compatible with most indexes/servo controllers, requiring no or only a small amount of software modification, and can directly replace stepper drivers;
Universal motor control: No manufacturer/type restrictions, supports brushed/brushless, rotary/linear motors, reducing OEM stocking and adaptation costs;
Simplify debugging and maintenance:
Collaborate with Teknic QuickSet ™ Tools that provide mechanical system diagnosis and reduce early failures caused by assembly errors;
Logical power backup (DSP still works when the main power is disconnected), power failure location recovery (no need to reset to zero), to improve equipment fault tolerance and operation efficiency;
Built in cable/sensor fault detection (including intermittent problem capture) simplifies troubleshooting.
3. Safety and reliability
Full scenario protection: multi-layer protection from electrical (overcurrent/overvoltage), motor (stalling/overheating) to mechanical (hard limit/tracking error) to avoid equipment damage;
True RMS torque limit: Compared to traditional I ² t or temperature controllers, it is more precise in preventing motor burnout and does not require additional wiring or sensors;
EMI optimization: QuietDesign ™ The electromagnetic interference suppression system can meet CE certification without the need for shielding clamps or ferrite cores, reducing wiring complexity.
Typical application scenarios
Precision machine tools: zero setting time and high tracking accuracy, suitable for precise control of tool paths;
Automated assembly line: with torque reversal and force control functions, suitable for contact operations such as part insertion and pressing;
Semiconductor equipment: low latency and anti vibration characteristics, meeting high-precision motion requirements such as wafer handling and photolithography;
Alternative stepper system: Directly replace the stepper driver to improve motion smoothness and positioning accuracy without modifying the original controller software.
MI 24 01 is a modular safety related input module launched by HIMA (Paul Hildebrandt GmbH+Co KG) in Germany, specifically designed for the HIMatrix F60 modular control system. Its core function is to achieve safe acquisition and fault monitoring of 24 analog or digital signals, suitable for scenarios with high safety requirements such as petrochemical, energy, and process industries (such as SIL 3 safety circuits). The module supports software configuration as analog input (0/4~20 mA current signal) or digital input (proximity switch, safety contact, etc.), with safety features such as fault self diagnosis, signal isolation, overcurrent/overvoltage protection, and complies with international safety standards such as IEC 61508 (SIL 3), EN 954-1 (Cat. 4), and EN ISO 13849-1 (PL e).
Key technical specifications
1. Core input capability
Category specific parameters
The number of input channels is 24, which cannot be used as both analog and digital signals at the same time. It needs to be configured independently for a single channel
Analog Input (AI) – Signal Type: 0/4~20 mA Unidirectional Current Signal
-Input resistance: 200 Ω
-Measurement accuracy: ± 0.2% full range at 25 ℃, ± 0.5% full range over full temperature range
-Resolution: 12 bits
-Sampling time: Approximately 45 μ s per channel, refresh rate synchronized with F60 system cycle
Digital Input (DI) – Compatible with EN 60947-5-6 standard proximity switches, safety proximity switches, contacts with resistance wiring
-Nominal input resistance: 674 Ω
-Short circuit current (proximity switch power supply): 12.2 mA
-Response delay: 2 x F60 cycles in L → H direction, H → L direction needs to be combined with filtering configuration
Power output is divided into 3 independent power supply groups (corresponding to channels 1-8, 9-16, 17-24), with a maximum output current of 200 mA per group. It supports switching between 8.2 VDC/26 VDC and has short-circuit protection (restart after 30 seconds of overload, retry after 60 seconds of continuous overload)
2. Physical and environmental parameters
Range of environmental parameter specifications
Working temperature: 0 ℃~+60 ℃ (normal environment inside industrial control cabinet)
Storage temperature -40 ℃~+85 ℃ (for transportation and inventory scenarios)
Protection level module body IP20 (requires overall protection with F60 cabinet, and additional IP54 enclosure for explosion-proof scenarios)
Altitude limit<2000 meters (no need to downgrade)
Pollution Level II (IEC/EN 61131-2, applicable to minor pollution in industrial environments)
Size and Weight – Size: 6 RU height, 4 HP width (compatible with F60 standard rack)
-Weight: 580 g
The power supply requirement is 24 VDC (-15%~+20% fluctuation), provided by the F60 system power module, with a typical power consumption of 5.5 W (no-load) and a maximum power consumption of 16 W (full load)
3. Safety and Compliance
Specific compliance items of certification standards
Functional Safety Standard – IEC 61508: SIL 3 (Safety Integrity Level)
-EN 954-1: Cat. 4 (safety category)
-EN ISO 13849-1: PL e (performance level)
-ATEX/IECEX: Zone 2 hazardous area adaptation (to meet EN 60079-15 enclosure requirements)
Electromagnetic compatibility (EMC) EN 61000-4-2 (electrostatic discharge), EN 61000-4-5 (surge), EN 55022 (radiated emission Class A)
Electrical Safety IEC/EN 61131-2 (Protection Class III) UL 61010-1、CSA C22.2 No. 61010-1
Core functions and fault handling
1. Signal conditioning and safety monitoring
Filtering and anti-interference: Analog input supports software configuration of low-pass filtering (to suppress high-frequency noise), while digital input can enable “noise blanking” (the signal needs to last for 2 system cycles to be recognized to avoid false triggering by surges, but it will increase response delay);
Fault self diagnosis:
Channel level fault: Monitor open circuit (signal<lower limit value), short circuit (signal>upper limit value), abnormal A/D conversion, measurement value exceeding the safe accuracy range. After triggering, set the corresponding error code and light up the ERR light;
Module level faults: power supply abnormality, data bus fault, temperature exceeding limit (FTT test), triggering to cut off power supply to the fault group and report to the system;
Safety response logic: When there is an analog fault, set AI. Error Code>0. When there is a digital fault, output a low level according to the “power loss trip” principle to ensure that the system enters safe mode in the event of a fault.
2. Status indication and operation
LED indicator light status and meaning
RUN (green) constantly on: module power supply is normal; Extinguished: No power supply or module failure
ERR (red) constantly on: module or channel failure; Extinguish: No malfunction
I 1-24 (yellow) constantly on (DI mode): channel activated (powered on); Always on (AI mode): Measurement value reaches the upper limit; Extinguished: Channel not activated or reaching lower limit
Installation and Configuration
1. Physical installation
Rack adaptation: Only supports HIMatrix F60 modular rack, installed in slots 3-8 (slot 1 for power module, slot 2 for CPU module);
Installation steps:
Disconnect the system power and remove the cables from the front panel of the rack;
Insert the module along the upper and lower rails of the rack, press the front panel until it clicks into place with the back panel socket;
Fix the upper and lower ends of the module with screws and reconnect the cables;
Explosion proof installation (Zone 2): It needs to be installed in an enclosure with a protection level of IP54 or above, ensuring heat dissipation (maximum power consumption of the module is 16 W), and using PELV/SILV level 24 VDC power supply.
2. Wiring specifications
Cable requirements: Both analog and digital inputs must use shielded twisted pair cables, with the shielding layer grounded at one end (controller side), and a total resistance of ≤ 250 Ω (analog) and ≤ 50 Ω (digital);
Pin allocation: 24 channels are divided into 3 groups, each group of pins including “power supply (Sx+), ground (Ix -), digital input (DIx+), analog input (AIx+)”. Example (channels 1-8):
Pin Identification Function Description
A 01 S1+channels 1-8 power output
A 02 I1- Channel 1 Grounding
B 01 DI1+Channel 1 Digital Input
B 02 AI1+Channel 1 Analog Input
3. Software configuration
Tool adaptation:
System firmware<V7: configured using ELOP II Factory;
System firmware ≥ V7: Use SILworX (recommended, supports graphical interface);
Core configuration items:
Channel Type (AI/DI): Single channel independent setting Channel Used [BOOL] (1=enabled, 0=disabled);
Threshold configuration: Limit Value LOW/HIGH (DI mode: effective high and low level range; AI mode: under/over range threshold), Hysteresis LOW/HIGH (DI mode: switching threshold);
Power supply settings: Transmitter Voltage (8.2 V/26 V switching per group), Transmitter Used [BOOL] (whether to use module power supply).
Ordering and matching
1. Core components and spare parts
Component Name Model/Part Number Description
MI 24 01 module 98 2200115 24 channel safety input module (with normal coating, non optional uncoated version)
Two wire transmitter protection module 99 4703202 (H 7032) is compatible with two-wire transmitters and has SIL 3 safety protection
Three wire transmitter protection module 99 4703302 (H 7033) is compatible with three wire transmitters and has SIL 3 safety protection
The terminal plug does not have a clear part number for the module front board wiring terminal, and needs to be ordered separately
2. Documentation and technical support
Essential documents:
《HIMatrix System Manual Compact Systems》（HI 800 141 E）；
《HIMatrix Safety Manual》（HI 800 023 E）；
SILworX Online Help or ELOP II Factory Online Help;
Regular maintenance: Conduct precision calibration (analog input) and functional verification (safety circuit proof test) every 10 years;
Fault replacement: After a module failure, it needs to be replaced as a whole (cannot be repaired on site). When replacing, the system power supply needs to be disconnected, and the same model or HIMA certified replacement model should be used;
Scrap disposal: It is necessary to dispose of industrial electronic waste in accordance with the regulations. You can contact HIMA to sign a disposal agreement.
Key precautions
Channel configuration restrictions: 24 channels cannot be mixed into AI/DI mode and must be configured uniformly or grouped;
Power overload protection: Each group can provide a maximum of 200 mA of power. After overload, it will automatically restart within 30 seconds. If the overload persists, it will retry within 60 seconds. It is necessary to avoid connecting too many high-power devices to a single group;
Explosion proof scenario requirements: Zone 2 installation must meet EN 60079-15 enclosure protection (IP54+) and be labeled with “power-off operation only”;
Software compatibility: The ELOP II Factory project and SILworX project are non editable, and compatibility needs to be confirmed before upgrading firmware.
Product Introduction: Clarify the specific product models that the manual is compatible with (such as XL4, HE4, etc. Horner controllers), introduce the core functions of the product (such as logic control, HMI display, multi protocol communication, I/O expansion), application scenarios (single machine control, small distributed systems), and hardware appearance (panel layout, interface position, indicator light definition).
Safety Warning: Contains core safety regulations for industrial equipment operation, such as electrical safety (grounding requirements, voltage range, anti electric shock warning), installation safety (layout inside the control cabinet, heat dissipation space, anti vibration measures), operational safety (prohibiting live module plugging and unplugging, emergency shutdown process in case of fault), and labeled with compliant safety standards (such as UL, CE, CSA).
Hardware Installation and Wiring Guide
Installation process: Detailed description of the physical installation steps of the product, including DIN rail installation (compatible with industrial control cabinet standards), fixing method (screw specifications, torque requirements), installation environment requirements (working temperature -10 ℃~+60 ℃, humidity 5%~95% RH, no condensation, protection level IP20/IP65 depending on product model).
Wiring specifications:
Power wiring: Clearly define the DC/AC power supply range (such as 24V DC ± 10%, 100-240V AC), distinguish between positive and negative poles, and recommend the power line diameter (such as 1.5mm ²);
I/O wiring: Terminal definitions for digital input/output (DI/DO) and analog input/output (AI/AO), wiring sequence (such as DI signal positive and negative poles, AO load resistance range), and wiring examples for common sensors/actuators (such as proximity switches and frequency converters);
Communication wiring: Pin definitions, cable selection (such as shielded twisted pair), anti-interference wiring measures (such as terminal resistance matching) for communication interfaces such as Ethernet (RJ45), RS485/RS232 serial port, CAN bus, etc.
Software configuration and programming operations
Software Tool Introduction: Specify Horner specific programming and configuration software (such as Cscape) ®）， Explain software installation requirements (operating system version, hardware configuration), software interface functional zoning (project management, ladder diagram programming, HMI screen editing, device communication configuration).
Basic configuration process:
Device connection: Establish communication with the computer through USB/Ethernet to complete device identification and firmware version detection;
Parameter settings: configuration steps for system parameters (clock, language, backlight brightness), I/O parameters (analog range calibration, digital filtering frequency), and communication parameters (IP address, baud rate, parity);
Programming: Basic operations of supported programming languages (ladder diagram LD, functional block diagram FBD, structured text ST), writing and downloading process of example programs (such as motor start stop control, temperature acquisition display).
HMI screen design: Guide users to create a visual operating interface, including adding controls (buttons, indicator lights, numerical displays, trend charts), associating variables (binding with controller I/O points or internal registers), and setting permissions (distinguishing operator/administrator permissions to prevent misoperation).
Daily operation and maintenance
Operation guide: Equipment power on start-up process (self checking steps, fault light meaning), daily operation (parameter monitoring, manual/automatic mode switching, alarm confirmation), data recording and querying (historical fault records, production data export).
Consumables replacement: Steps and precautions for replacing backlight modules and backup batteries (powered by real-time clock).
Troubleshooting and technical support
Fault diagnosis method:
Indicator light troubleshooting: Comparison table of status meanings of panel LED lights (power light, communication light, fault light) (such as red light constantly on=power failure, flashing=communication abnormality);
Software diagnosis: Use Cscape software to read internal fault codes of the device (such as E001=I/O short circuit, E010=communication timeout), and provide the corresponding fault causes and solutions for the codes.
Frequently Asked Questions (FAQ): A step-by-step troubleshooting process for high-frequency issues such as device communication failure, HMI screen not displaying, and analog data acquisition deviation. Example: “Communication failure → Check cable → Confirm IP address → Restart device → Reconnect”.
Technical support information: Horner Automation global service hotline, regional agent contact information, official website technical resource library (manual download, firmware update, video tutorial) address, and product warranty information (warranty period, warranty scope).
Usage recommendations
Product adaptation confirmation: Before use, it is necessary to check the cover of the manual or the “Applicable Products” section to confirm whether it matches the actual model of the Horner controller used (such as XL4e, HE8), in order to avoid operational errors caused by model differences.
Safety priority: Strictly follow the requirements of the “Safety Regulations” chapter, especially the warnings related to high-voltage wiring and live operation. If necessary, installation should be completed by personnel with electrician qualifications.
Combining software practice: It is recommended to operate Cscape software while reading the manual during the configuration and programming process. After familiarizing oneself with the process through example programs, write the actual control program to reduce the probability of errors.
MC-PHAI01 (model code 51403479-150) is an 8-channel analog input module under Emerson’s Process Automation series. Its core is used in industrial process control systems (such as DCS distributed control systems) to collect, regulate, and transmit on-site analog signals (such as temperature, pressure, flow, and other continuous parameters), providing accurate real-time data input for the system and adapting to industrial scenarios such as petrochemicals, power, and intelligent manufacturing that require high signal acquisition accuracy and stability.
Key technical specifications
1. Input signal and channel configuration
Number of channels: 8 independent analog input channels, supporting inter channel isolation (presumably industrial grade optoelectronic isolation to enhance anti-interference capability)
Signal type adaptation – voltage signal: standard range such as ± 5V, ± 10V (adapted to sensor output voltage signal)
-Current signal: 4~20mA (universal for two-wire/three wire transmitters, industrial mainstream signal type)
-Thermocouple signal: supports common types such as J, K, T, E, R, S, B, etc. (suitable for temperature measurement scenarios)
-RTD signals: Pt100, Cu100, etc. (high-precision temperature acquisition, such as industrial equipment temperature control)
Input impedance voltage signal input: ≥ 100 k Ω; current signal input: ≤ 25 Ω (meets transmitter load requirements)
Acquisition accuracy: Full scale (FS) error ± 0.1% (typical value, 25 ℃ environment), ± 0.2% (maximum value, within working temperature range), supports software calibration compensation
2. Signal conditioning and output
Filtering function: Integrated digital low-pass filter, the filtering frequency can be configured through system software (such as 1Hz, 5Hz, 10Hz) to suppress high-frequency interference in industrial sites (such as noise generated by motor start stop and power grid fluctuations);
Data output interface: Supports high-speed communication with DCS main controller, with communication protocol speculated to be Emerson exclusive industrial bus (such as DeltaV system bus), data update rate ≤ 100ms (single channel), meeting real-time control requirements;
Status indication: The module panel is equipped with 8 channel status LED lights (green: normal acquisition; red: signal fault/over limit; yellow: channel not activated) for easy on-site troubleshooting.
3. Physical and environmental parameters
Range of environmental parameter specifications
Working temperature: 0 ℃~+60 ℃ (normal working environment in industrial control cabinets, some configurations support wide temperature versions of -20 ℃~+70 ℃)
Storage temperature -40 ℃~+85 ℃ (meets the requirements of transportation and inventory low/high temperature environments)
Relative humidity 5%~95% RH (non condensing, suitable for high humidity industrial scenarios such as food processing and chemical workshops)
Protection level module body IP20 (suitable for installation inside the control cabinet, anti dust intrusion, needs to cooperate with the overall protection of the cabinet)
Electromagnetic compatibility (EMC) complies with EN 61000-6-2 (industrial environment immunity) and EN 61000-6-4 (industrial environment radiation emission) standards, with strong resistance to electromagnetic interference
Size and installation standard DIN rail installation, dimensions (height x width x depth) approximately 120mm x 80mm x 150mm (suitable for compact control cabinet layout), weight approximately 0.5kg
4. Power requirements
Power supply voltage: DC 24V (± 10% fluctuation range, industrial standard power supply), supports reverse connection protection (to avoid module damage caused by wiring errors);
Power consumption: Typical value is 5W (when operating at full channel), maximum value is 8W (including power consumption of channel isolation circuit).
Core functions and security features
1. Fault diagnosis and protection
Channel level fault detection: It can monitor channel signal open circuit, short circuit, and over limit (above full range/below zero range) in real time. The fault information is uploaded to the system controller through the communication bus and triggers the panel LED alarm;
Module level protection: equipped with overvoltage protection (maximum power supply withstand 36V DC) and overcurrent protection (maximum single channel input current ≤ 30mA) to prevent module damage from abnormal signals on site;
Thermal protection: Equipped with a temperature sensor, it automatically enters a derating mode (reducing the acquisition frequency) when the module temperature exceeds+70 ℃. When it exceeds+80 ℃, it cuts off some non critical channels to ensure the normal operation of the core channels.
2. Configuration and compatibility
Software configuration: Supports channel parameter configuration (signal type, range, filtering frequency, alarm threshold) through Emerson Process Management system software (such as DeltaV Configuration Studio), without the need for hardware jumpers, providing flexible configuration;
System compatibility: Compatible with Emerson DeltaV DCS system and other mainstream industrial control systems (requiring adaptation modules or gateways), supports redundant communication (some versions), and enhances system reliability;
Firmware Upgrade: Supports online firmware upgrade (OTA) through the system bus, without the need to disassemble modules, making it easy to expand functionality and fix bugs in the future.
Certification and Compliance
Specific standards for certification categories
International Safety Certification – UL 61010-1 (American Safety Standard for Industrial Control Equipment)
-CE certification (EU Safety and EMC Directive, compliant with EN 61010-1 and EN 61326-1 standards)
-CSA C22.2 No. 61010-1 (Canadian Safety Standard)
Environmental compliance complies with the EU RoHS 2.0 directive (restricting the use of hazardous substances such as lead, mercury, cadmium, etc.), meeting global environmental requirements
The industry-specific certification section is equipped with ATEX/IECEx certification (applicable to hazardous areas such as chemical explosion-proof workshops, subject to specific order configurations)
Ordering and Supporting Information
1. Model code description
In MC-PHAI01 51403479-150:
MC-PHAI01: Basic module model, representing an 8-channel analog input module;
51403479-150: Emerson internal material code, distinguishing different configurations (such as whether they have isolation and whether they support explosion-proof certification).
2. Supporting components
Wiring terminals: Emerson specific spring type wiring terminals (such as model XXX, not specified in the document, please refer to the system parts list) are required to support quick wiring and anti loosening;
Calibration tool: It is recommended to use Emerson standard signal generators (such as MC-CAL01) for module accuracy calibration to ensure the accuracy of collected data;
Installation accessories: DIN rail buckle, module fixing screw (standard with module), compatible with standard 35mm DIN rail.
The 3500/42M is a four channel industrial grade mechanical condition monitoring module launched by Bently Nevada, a brand under Baker Hughes. Its core is used for real-time monitoring and fault warning of vibration, position, and related parameters of rotating machinery such as motors, turbines, compressors, etc. By receiving input signals from proximity sensors and seismic sensors (such as speed sensors and acceleration sensors), adjusting and analyzing the signals, and comparing them with preset alarm thresholds, mechanical protection and status reporting can be achieved to meet the high reliability monitoring needs of industrial production, energy, maritime and other scenarios.
Key technical specifications
1. Input and signal adaptation
Input channels 1-4, supporting signal input from proximity sensors, speed sensors, and acceleration sensors
Typical power consumption is 7.7 watts
Input impedance standard I/O interface: 10 k Ω (proximity and acceleration input)
Sensitivity (Partial Parameters) – Radial Vibration/Thrust/Eccentricity: 3.94 mV/μ m (100 mV/mil) or 7.87 mV/μ m (200 mV/mil)
-Differential expansion: 0.394 mV/μ m (10 mV/mil) or 0.787 mV/μ m (20 mV/mil)
-Acceleration: 10 mV/(m/s ²) (100 mV/g)
-Speed: 20 mV/(mm/s) pk (500 mV/(in/s) pk) and other specifications
2. Output and status indication
(1) Output interface and parameters
Buffer sensor output with 1 coaxial connector per channel, equipped with short-circuit protection, output impedance of 550 Ω
The recorder outputs a+4~+20 mA current signal (proportional to the monitoring full range), supports independent output for each channel, and short circuits do not affect monitoring operation
Voltage compatibility (current output) 0~+12 Vdc load voltage range, load resistance 0~600 Ω
Axis absolute buffer output, 1 output per channel group, with short-circuit protection, output impedance of 300 Ω
Sensor power supply -24 Vdc
(2) Panel indicator light
OK LED monitor lights up when running normally
When the TX/RX LED monitor communicates with other modules in the 3500 rack, it lights up
When the bypass LED monitor enters bypass mode, it lights up
3. Signal conditioning capability
(1) Frequency response (taking radial vibration as an example)
Direct filter user programmable, single pole -3dB frequency: 4 Hz~4000 Hz or 1 Hz~600 Hz, accuracy ± 1%
Gap filter -3 dB frequency 0.09 Hz
1X/2X vector filter constant Q-value filter, minimum attenuation of stopband -57.7 dB, suitable for mechanical speeds of 60~60000 cpm
Non 1X filter 60 cpm~15.8 times speed, minimum attenuation of stopband -34.9 dB
Monitor module (motherboard) 241.3 mm x 24.4 mm x 241.8 mm (9.50 x 0.96 x 9.52 inches) 0.91 kg (2.0 pounds)
I/O module (without isolation switch) 241.3 mm x 24.4 mm x 99.1 mm (9.50 x 0.96 x 3.90 inches) 0.20 kg (0.44 pounds)
I/O module (with isolation switch) 241.3 mm x 24.4 mm x 163.1 mm (9.50 x 0.96 x 6.42 inches) 0.46 kg (1.01 pounds)
(2) Environmental adaptability
Working temperature: 0 ℃~+65 ℃ (32 ℉~+149 ℉)
Storage temperature -40 ℃~+85 ℃ (-40 ℉~+185 ℉)
Relative humidity 20%~80% RH (non condensing)
Protection level module body IP20 (suitable for installation inside the control cabinet)
Core functions and configurations
1. Multi parameter monitoring capability
Support programming each channel through 3500 rack configuration software to achieve the following monitoring functions (channel paired programming, each pair can achieve 2 functions simultaneously):
Alarm threshold: An “Alert” threshold can be configured for each active static value, and a “Danger” threshold can be configured for any two active static values. The threshold range is 0-100% full scale (limited by the sensor range), and the threshold accuracy is ± 0.13% of the target value.
Alarm delay:
Non axial absolute velocity and REBAM type: warning 1-60 seconds (1-second step), danger 0.1 seconds or 1-60 seconds (0.5-second step);
REBAM type: Both warning and danger are calculated with a minimum value of 400 seconds (warning with a 1-second step and danger with a 0.5-second step).
3. Hazardous Area Certification and Compliance
Electromagnetic compatibility (EMC) complies with the EU EMC Directive 2014/30/EU, EN 61000-6-2 (industrial environment immunity), EN 61000-6-4 (industrial environment emission)
Electrical safety complies with the EU Low Voltage Directive 2014/35/EU, EN 61010-1 standard; UL 60950 certification
Environmental Protection (RoHS) Compliant with EU RoHS Directive 2011/65/EU
Maritime certification ABS (Ship and Marine Applications), DNV GL (Classification of Ships, Marine Equipment, and High Speed Light Ships)
Hazardous Area Certification – CSA/NRTL/C: Class 1, Division 2
-ATEX/IECEx: II 3 G, Ex nA nC ic IIC T4 Gc, etc. (specific I/O modules need to be coordinated)
Ordering and Supporting Information
1. Product model coding rules
3500/42M – AA – BB， among which
AA (I/O module types): such as 01 (Prox/Seismic I/O module with internal terminal), 04 (4-channel Prox/Accel I/O module with internal isolation switch), etc. (there are a total of 10 options, please refer to the “1/O Module Types” table in the document);
BB (hazardous area certification option): 00 (no certification), 01 (CSA/NRTL/C), 02 (ATEX/IECEx/CSA, only applicable to some AA types).
2. Supporting components
External terminal blocks: such as 125808-02 (European connector proximity terminal block), 128702-01 (European connector recorder terminal block), etc;
Cable: 3500 sensor signal cable (129525 series, length of 5~100 feet optional, including assembled/unassembled options), external terminal block cable (129529 series, with the same specification as the sensor cable);
Firmware version: For absolute axis monitoring, 3500/42M firmware version B is required, while REBAM requires 3500/40M firmware version 2.1;
Software version: 3500/01 software 2.50 and above, 3500/02 software 2.20 and above, 3500/03 software 1.21 and above (different functions require higher versions, see document “Firmware&Software Requirements” for details).
Other instructions
Brand affiliation: Bently Nevada is a business under Baker Hughes, and product technical support and document updates can be obtained through Bently.com;
Document version: The data manual version is 143694 Rev. V, released in 2020. Specifications may change without notice, and the actual product shall be subject to the latest document;
Application scenario: Mainly used for monitoring the status of rotating machinery in the fields of power, petrochemicals, intelligent manufacturing, etc., such as preventive maintenance of key equipment such as steam turbine generators, centrifugal compressors, and motors.
VMIAC5595 is an embedded industrial grade control module launched by General Electric (GE), which focuses on high reliability and multi scenario adaptability. Its core is used for signal acquisition, logic control, and equipment linkage in industrial automation systems, especially for industrial scenarios that require compact installation space and stable communication capabilities (such as intelligent manufacturing production lines, industrial equipment monitoring systems, etc.). It is a key component of GE’s embedded control system family.
Key technical specifications
1. Basic hardware parameters
Parameter category specific specifications
The processor configuration is equipped with an industrial grade embedded processor (model not specified in the document, speculated to be a low-power, high stability architecture) to ensure real-time control requirements
Integrated memory and storage standard memory (capacity not specified, suitable for industrial control program operation), supports external storage expansion (such as flash memory module)
Power input wide voltage DC input (typical industrial grade specifications, such as 24V DC, the specific range is not specified in the document, please refer to the actual configuration)
2. Communication and interface capabilities
Core communication protocol: Supports mainstream industrial communication protocols, including Modbus (RTU/TCP), EtherNet/IP (presumably based on GE industrial product conventional configuration), and can achieve seamless data exchange with upper computers, sensors, actuators, and other devices.
Onboard interface:
Digital I/O interface: equipped with multiple sets of discrete input/output ports (quantity not specified, suitable for switch signal acquisition and device control);
Analog interface: supports analog signal input (such as 4-20mA, 0-10V), used for continuous parameter acquisition such as temperature and pressure;
Communication interface: including Ethernet port (RJ45), RS485/RS232 serial port, meeting the requirements of wired network and serial communication;
Expansion interface: Reserve module expansion ports to support the integration of GE’s same series functional modules (such as additional I/O modules and communication modules), enhancing system flexibility.
3. Environmental adaptability
Range of environmental parameter specifications
Working temperature -20 ° C~+60 ° C (industrial grade wide temperature design, suitable for harsh environments such as high and low temperatures in factories)
Storage temperature -40 ° C~+85 ° C (to meet temperature fluctuations during long-term inventory or transportation)
Humidity tolerance 5%~95% RH (non condensing, suitable for high humidity industrial scenarios such as food processing and chemical workshops)
The protection level of the module body shall not be lower than IP20 (suitable for installation inside the control cabinet, preventing dust intrusion)
The anti-interference ability meets the industrial electromagnetic compatibility (EMC) standards (such as EN 61000-6-2/4), and is resistant to electromagnetic radiation and conducted interference
Software and functional features
Control function: Supports industrial control programming methods such as ladder diagram (LD) and functional block diagram (FBD), which can achieve logic control, timing control, PID closed-loop control (presumably based on the conventional functions of industrial control modules), and meet the requirements of complex industrial processes.
Data processing: It has real-time data collection and local caching capabilities, and can preprocess the collected sensor data (such as filtering and range conversion) to reduce the pressure of data processing on the upper computer.
Diagnosis and maintenance: Integrated self diagnostic function can monitor the hardware status of modules (such as power, communication, I/O ports), and provide fault information through indicator lights or communication protocols for quick troubleshooting.
Certification and Compliance
International safety certification: Complies with CE certification (EU safety and electromagnetic compatibility standards), UL certification (US safety standards), and some configurations may have IECEx explosion-proof certification (suitable for hazardous industrial environments, subject to specific models).
Industry standard adaptation: Follow relevant standards in the field of industrial automation (such as IEC 61131-3 programmable controller standard) to ensure compatibility with other industrial equipment.
1747-L543 is Rockwell Automation (Allen Bradley) ®） SLC ™ The SLC 5/04 compact programmable logic controller (PLC) under the 500 series, with a core configuration of 64K memory and integrated RS232 and DH+communication functions, is mainly used for logic control and equipment linkage in industrial automation scenarios. It belongs to the category of modular programmable controllers and supports flexible system expansion and upgrading.
Key technical specifications
1. Basic and Storage Parameters
Parameter category specific specifications
Product series SLC (corresponding to manual numbers 1746/1747)
Component type PLC controller (belonging to Compact PLC Systems)
Controller memory 64 kB
The memory card option supports Compact Flash expansion
2. Communication capability
Communication protocol: Supports DeviceNet Remote IO protocol to meet the networking requirements of industrial grade devices.
Onboard communication port: Integrated with DH-485 and RS232 ports, it can directly connect devices corresponding to communication standards without the need for additional modules.
3. I/O expansion capability
Maximum Analog I/O: Supports up to 480 points, meeting the acquisition and control requirements of continuous signals such as temperature and pressure.
Maximum digital I/O: Supports up to 8192 points and can connect a large number of discrete devices such as switches, sensors, and actuators, adapting to complex industrial scenarios.
4. Environmental adaptability
Range of environmental parameter specifications
Working temperature (minimum) 0 ° C
Working temperature (maximum) 60 ° C
Storage temperature (minimum) -40 ° C
Storage temperature (maximum) 85 ° C
Maximum relative humidity of 95% RH (no mention of condensation, presumed to be an industry standard non condensing environment)
Supporting and Supporting Services
Peripheral accessory supply: We provide a full range of replacement and expansion parts, including power supplies, chassis, communication modules, I/O cards, and various accessories, to facilitate system maintenance and upgrades.
Communication upgrade option: Can be paired with 1747-AENTR Ethernet I/P adapter to upgrade the existing system to a distributed I/O architecture, enhancing network flexibility and coverage.
Technical support guarantee: NHP and Rockwell Automation provide continuous support, including lifecycle management strategies, to help users plan equipment updates and long-term use.
Certification and reference materials
Compliance certification: Possess IECEx certification (International Electrotechnical Commission Explosion proof Certification), comply with the Supplier Declaration of Conformity, and meet industrial safety and compliance requirements.
Reference documents: Provide installation guide, user manual, manufacturer datasheet, and product selection catalog for users to install, operate, and select.
Installation precautions
First, the importance of industrial equipment installation
In modern industrial production, various equipment and machines are widely used in various fields, such as manufacturing, energy industry, chemical industry and so on. The installation of industrial equipment is directly related to production efficiency and product quality. Proper installation and commissioning of good equipment can ensure the stable operation of the production line, improve production efficiency and product quality, reduce maintenance costs, and ensure the safety of employees.
Second, the steps of industrial equipment installation
1. Preparation: Before the installation of industrial equipment, it is necessary to carry out adequate preparation work. This includes the tools and equipment required for installation, cleaning and preparation of the installation site, and making installation plans and schedules.
2. Determine the installation position: Determine the installation position of the equipment according to the requirements of the equipment and the layout of the production line. When determining the location, the weight and size of the equipment need to be considered, as well as the coordination of the equipment with the surrounding environment.
3. Install the device: Assemble and install the device according to the installation instructions. Ensure that the device is securely and accurately connected, while protecting the appearance and internal components of the device.
4. Connect power supplies and pipelines: For devices that require power supplies and power supplies, properly connect power supplies and pipelines. The connection of power supply and pipeline should comply with safety standards to avoid hazards such as electric shock and leakage.
5. Commissioning the device: After the installation is complete, you need to commission the device to ensure that the device can run properly. It includes checking the functions and performance of the equipment, adjusting the parameters and Settings of the equipment, and carrying out the necessary tests and inspections.
6. Training operators: After the installation of the equipment, it is necessary to train the operators to understand the operation methods and precautions of the equipment, and improve the operation skills and safety awareness of the employees.
1. Safety first: When installing industrial equipment, safety is the most important consideration. You must operate in strict accordance with safety regulations and wear necessary protective equipment to ensure the safety of the workplace.
2. Strictly follow the equipment instructions: Industrial equipment usually comes with detailed installation instructions, you must carefully read and understand the contents of the instructions, and install the operation in accordance with the requirements of the instructions.
3. Pay attention to the assembly sequence: When installing the device, follow the correct assembly sequence to ensure that all components of the device are assembled correctly to avoid equipment failures or safety accidents caused by incorrect assembly sequence.
WEB-HMI10/CF is a 10.1-inch HTML5 web human-machine interface (HMI) product under Honeywell’s CentraLine series, featuring industrial grade high reliability and advanced connectivity, suitable for building automation, infrastructure automation, and OEM scenarios. It can provide a cost-effective solution for HMI applications in factories and building automation, with a design life of over 10 years.
Key hardware and display configuration
1. Display and Touch Control
Screen specifications: 10.1-inch TFT color display screen, 16:10 ratio, resolution 1280 × 800 (WXGA), supports 16 million colors, typical brightness value of 500 Cd/m ², and can achieve 0% dimming (LED backlight).
Touch technology: Pure glass projected capacitive touch screen, supporting multi touch, with scratch resistance, UV resistance, and chemical corrosion resistance, smooth and durable operation.
2. Core performance
Processor: i.MX8M Mini quad core ARM Cortex-A53, ensuring smooth operation.
Storage and Memory: 2GB RAM+4GB Flash, meeting the program running and data storage requirements in industrial scenarios.
Additional features: Equipped with real-time clock (RTC) and backup battery (non replaceable by the user), buzzer, to enhance user convenience.
3. Interface configuration
Quantity and specification description of interface types
Three Ethernet ports (ports 0:10/100/1000Mb; ports 1-2:10/100Mb) support high-speed network connections and meet the communication needs of multiple devices
Two USB ports (USB 2.0 host mode, maximum 500mA) can be used to connect external devices such as mice, USB drives, etc
0 serial ports are not supported for serial connection
0 SD card slots do not support SD card expansion
Expansion slot 0 without plugin module extension function
Environment and installation parameters
1. Environmental adaptability
Working temperature: -20 ° C~+60 ° C (vertical installation), if connected to a USB device, the maximum temperature limit is+50 ° C.
Storage temperature: -20 ° C~+70 ° C.
Humidity: 5%~85% RH (non condensing), suitable for various humidity environments.
Protection level: IP66 on the front (dustproof and waterproof), IP20 on the back (dustproof), suitable for installation in industrial control cabinets.
2. Size and weight
Panel size (length x height): 282mm x 197mm (11.10 inches x 7.76 inches).
Hole size (length x height): 271mm x 186mm (10.67 inches x 7.32 inches), suitable for standard control cabinet openings.
Operating System: Based on Linux system, ensuring system stability and security.
Browser: Equipped with modern HTML5 Chromium browser, it can access CentraLine WebServer or ARENA NX applications, supporting web-based control and data viewing.
Network security: With a high level of network security, it can prevent unauthorized access and protect device and data security.
Certification and Compliance
CE certification: Compliant with EN 61000-6-4 (radiation) and EN 61000-6-2 (immunity) standards, suitable for installation in industrial environments.
UL certification: Complies with UL 61010-1 (3rd edition) and UL 61010-2-201 (1st edition) standards, and meets international safety regulations.
Order Information
WEB-HMI10/CF 10.1-inch HTML5 web panel (capacitive touch) 10.1-inch TFT color screen (1280 × 800 pixels), capacitive multi touch, 3 Ethernet ports, 2 USB host ports
