Frame controller: Confirm that the model (AQ2211/AQ2212), side nameplate are consistent with the order, and there are no scratches/damages on the appearance
Power cord: Match regional standards according to suffix codes, with the following key parameters
AQ2211 Rack Kit 735182-03 Installation of 1 AQ2211 to EIA Standard Rack Left
AQ2212 Rack Kit 735182-09 Installation of 1 AQ2212 to EIA Standard Rack
3.2 Installation Environment and Requirements
environmental conditions
Temperature: 5-40 ℃ (working), -20~60 ℃ (storage)
Humidity: 20~80% RH (no condensation, consistent with operation and storage)
Altitude: working ≤ 2000m, storage ≤ 3000m
Prohibited environment: direct sunlight, strong magnetic field, high static electricity, corrosive gases, severe vibration
Space requirements: Ensure ventilation and avoid internal overheating
Left and right sides: each ≥ 5cm
Rear: ≥ 10cm (exhaust hole)
Above/Below: Reserve cable connection space
Rack installation steps (kit required)
Disassemble the handles on both sides of the instrument (AQ2211, remove the left side)
Remove the bottom 4 foot pads
Remove the sealing tape at the mounting hole of the rack
Apply new sealing tape to cover the mounting holes of the foot pad/handle
Install the rack kit and secure the instrument to the rack
Core security standards
4.1 Electrical Safety (Warning Level)
Power requirements
Designated power cords must be used, with voltage matching the rated value of the instrument (100-240VAC). Exceeding the maximum voltage of the power cord (such as UL/CSA 125V, VDE 250V) is prohibited
The power plug must be inserted into a three core socket with protective grounding, and the use of ungrounded extension cords is prohibited
grounding protection
Before starting up, it is necessary to connect the protective ground and it is forbidden to cut off the internal/external grounding wire
Check if the grounding and fuse are intact. Do not operate if they are damaged
Operation taboos
Prohibited for use in explosive gas/vapor environments
It is prohibited to dismantle the casing (including high-voltage components inside) without authorization. Only qualified personnel from Yokogawa can repair it
Before connecting external equipment, it is necessary to ground it first. Before touching the circuit, turn off the power and confirm that there is no voltage
AQ2200-112/131/132 Class 1 IEC 60825-1:2014, 21 CFR 1040.10/11 prohibits direct viewing of laser beams
AQ2200-111/141/142/136 Class 1M IEC 60825-1:2007, 21 CFR 1040.10/11 prohibits the use of optical instruments (magnifying glasses, etc.) for observation at<100mm
Laser unlocking process
Connect the included interlock plug (A1288JA) to the Remote INTERLOCK interface behind the frame controller
Press the SYSTEM key to enter the system screen, move the cursor to Lock, and press ENTER
Enter the default password ‘1234’ and press ENTER
Set Lock to Off and press OK to confirm (laser output can only be turned on after unlocking)
4.3 Environmental Protection and Compliance
WEEE Directive (EEA and UK): Prohibition of mixing household waste, contact local Yokogawa office for disposal
Battery Directive (EEA and UK): Lithium batteries must be collected separately and replaced. Contact the local Yokogawa office for replacement
RoHS compliance: The instrument itself complies with EU RoHS, but if incompatible modules (such as AQ2200-111, AQ2200-131, etc.) are installed, it becomes invalid. The list of incompatible modules can be found in Section 5.1
Taiwan region: Information inquiry on restricted substances for power cord A1100WD: https://tmi.yokogawa.com/support/service-warranty-quality/product-compliance/
Operation process guide
5.1 Module installation and uninstallation
Installation steps
If there is a blank panel in the slot, loosen the screw → slide down to remove the panel
Press the unlock button on the module panel and lift the locking lever
Align with the slot guide rail and slowly insert the module until it is fully seated
Slowly press the lever until you hear a “click” sound (2/3 slot module needs to tighten the bottom fixing screw)
Uninstalling steps
If it is a 2/3 slot module, first loosen the bottom fixing screw
Press the unlock button and gently lift the lever to unlock
Slowly pull out the module (protrude about 1cm, then pull it out by hand)
Hot swappable instructions: Modules can be installed/uninstalled while the frame controller is turned on. If a non SUMMAY/DETAIL screen is displayed during uninstallation, it will automatically switch to these two screens
5.2 Cable Connection
Fiber optic connection
Cleaning the fiber optic end face: Soak the cleaning paper in isopropanol, press and rotate the end face to wipe, then dry it with dry cleaning paper, and finally blow away residual dust with compressed air
Connection rule: The ANGLED PC ONLY interface is only connected to APC type fiber optic cables and is prohibited from connecting other types (to avoid damaging the plug)
Connector adapter: such as AQ9441 (for FP-LD module), AQ9335C (for sensor module), align the guide pin/hole connection according to the manual steps, and lock the lever
electrical connection
Coaxial cable: used for modules such as BERT and optical modulators. Before connecting, confirm that the signal output is turned off and tighten the connector with a torque of 0.9N-m
Power cord: Confirm that the instrument switch is turned off, connect it to a three pin grounded socket, and ensure that the voltage matches the rated value
Key module connection example (BER test)
BERT module (AQ2200-601) DATA OUT → Optical modulator (AQ2200-621/622) DATA IN
Optical modulator OPT OUT → DUT → Optical receiver (AQ2200-631) OPT IN
Optical receiver DATA OUT → BERT module DATA IN 1 (CDR)
5.3 Startup and Screen Operation
boot process
Confirm that the power connection is correct, press the POWER switch on the front panel of the frame controller
The instrument automatically performs self check, and after passing the test, it displays the SUMMAY screen (global module information) or Detail screen (individual module details)
Preheating requirement: To ensure measurement accuracy, it is recommended to preheat for at least 1 hour after turning on the machine
screen operation
SUMMAY screen: The blue background represents the “current module” (modifiable parameters), the light blue background represents the “current parameters”, and the empty slot displays “NO MODULE”
Detail screen: The top displays the current module slot, allowing you to view/modify all parameters of the module (such as wavelength and attenuation values)
Hard key function (key buttons)
Hard key function keyboard mode corresponds to numbers
Switch to Detail Screen 7
SLOT ◄/► Switch current control module 8/9
Switch to SUMMAY screen 4
HOLD pauses screen updates, press again to resume 5
SYSTEM: Enter the system settings screen (date, password, etc.) 3
Maintenance and troubleshooting
6.1 Daily Maintenance
Cleaning requirements
Body: Wipe with a dry soft cloth after power failure. Do not use chemicals such as benzene or diluents (to avoid discoloration/deformation)
Optical interface: Clean with isopropanol and cleaning paper, and only use compressed air to remove dust from the sensitive surface of the sensor head (wiping is prohibited)
Electrical interface: Use compressed air to blow away dust, without using interface cover protective cap/terminal
Regularly replace parts
Suggested replacement cycle note for part name
Cooling fan for 40000 hours to ensure ventilation and avoid internal overheating
Lithium batteries will also be consumed even when the instrument is powered off for 3 years
ATTN module shutter 150000 times suitable for AQ2200-311/311A/312/331/332
LCD backlight for 30000 hours (default brightness 5) needs to be replaced when the brightness drops to half
Calibration requirements
Conventional module: It is recommended to calibrate once a year
AQ2200-111 (DFB-LD): Calibrate every 6 months due to semiconductor characteristics
Calibration method: Contact the Yokogawa dealer to adjust the parameters simultaneously
6.2 Troubleshooting
Common Problems and Solutions
Possible causes and solutions for the problem phenomenon
The instrument cannot be turned on. The power cord is not properly connected and the voltage does not match. Check the power cord connection and confirm that the voltage is between 90-264VAC
Laser lock without output, interlock plug not connected, unlock according to the process (password 1234)
PPG-ED cannot synchronize. The cable is not properly connected and the PPG and ED parameters do not match. Check the cable and confirm that the pattern and PRBS length of PPG and ED are consistent
OE displays LOS alarm for fiber not connected and low input power. Check the fiber connection and add an optical amplifier to increase power
Key error codes
Error code description and solution measures
1014 frame controller and module firmware version do not match. Update firmware to the latest version (contact dealer for information)
1266 Input power exceeds the maximum limit and reduces input power to the specified range (refer to module parameters)
Fault contact preparation: The instrument model, serial number, firmware version, operating steps at the time of the fault, and screen display need to be provided
Firmware update
7.1 Frame Controller Firmware Update
preparation
Download the latest firmware, rename it to “aq221xlz. bin”, and place it in the USB root directory
Disconnect all external devices and only retain USB (direct connection, not through Hub)
Update steps
Turn off the power of the frame controller and plug in the USB
Press and hold the soft key at the top of the front panel, while pressing the POWER switch to turn on the device
The screen displays the update progress, and after completion, it prompts “Flash Update Complete”, and the instrument automatically restarts
After restarting, remove the USB and confirm the version by pressing SYSTEM → Soft Version View
7.2 Module firmware update
preparation
Download the latest firmware of the module and place it in the “module” folder on the USB (without renaming)
Insert the USB into the USB Type A port on the front panel of the frame controller
Update steps
Press the SYSTEM key → move the cursor to “Module Update” → press ENTER
Use the arrow keys to select the module that needs to be updated (the checkbox turns black) → Press the ‘Update Execut’ soft key
Display update status (Executing/Complete/Failed), prompt “Please Restart System” after completion
Restart the frame controller and confirm that the module version update is successful
The “Beginner’s Guide” (6th Edition, document number IM AQ6150B-02EN) for YOKOGAWA AQ6150B/AQ6151B optical wavelength meters introduces the core functions of the two instruments (measuring light source optical characteristics, supporting single wavelength/multi wavelength detection), preparation before use (packaging content inspection, indoor installation requirements, power connection and power on/off process), basic operations (panel button/mouse/keyboard operation, parameter and string input), maintenance points (firmware updates, daily cleaning, component replacement cycles), and key specifications (wavelength range 900-1700nm, wavelength accuracy up to ± 0.2ppm, etc.), while emphasizing safety precautions (anti electric shock, anti laser eye injury). And provided user registration, technical support contact information, and access to relevant manuals.
Preparation before use
1. Packaging content inspection
After unboxing, it is necessary to confirm that the host, standard accessories, and optional accessories are complete. The standard accessories are as follows (optional accessories need to be purchased separately):
Category, Part Name, Model/Part Number, Quantity, Key Explanation
Host AQ6150B/AQ6151B Host -1 Confirm that the back nameplate model is consistent with the order, and record the instrument number (to be provided when contacting the dealer)
Standard Attachment – Power Supply Cord A1006WD (UL/CSA) 1 needs to be matched with regional standards, such as A1064WD for China and A1009WD for Europe; Suffix – Y without power cord
Standard attachment – Other rubber foot pads A9088ZM 2 sheets A9088ZM includes 2 foot pads for fixing instruments to prevent sliding
Standard attachments – Introduction to manuals, IM AQ6150B-02EN, etc. 1 copy each, including download request document, Chinese document, European Language Safety Manual, and global contact information list
Optional accessories – connector AQ9441 connector adapter (FC) AQ9441-FC – for optical input interface, also available in SC model (AQ9441-SC)
2. Instrument installation requirements
Installation environment: For indoor use only, avoid flammable and explosive environments, high vibration/high dust areas, direct sunlight or near heat sources
Placement requirements: Horizontal and stable tabletop, anti tilt; A ventilation gap of ≥ 20cm should be reserved between the bottom air inlet and the back air outlet to prevent internal overheating
Anti impact: When handling, turn off the power, disconnect all cables, and hold the handles on both sides with both hands to avoid falling (to prevent damage to the internal interferometer)
Rack installation: A separate rack kit (EIA standard 751535-E3, JIS standard 751535-J3) needs to be purchased, and the bottom should be supported and not obstruct the ventilation holes during installation
3. Power connection and power on/off
Power specifications: Rated voltage 100-240V AC, frequency 50/60Hz, maximum power consumption ≈ 100VA; allowable voltage range 90-264V AC, frequency 48-63Hz
Power on/off process:
Connect the power cord in the shutdown state (grounded, using a three pin socket);
Turn on the back MAIN POWER switch, and the front POWER light will turn orange;
After waiting for a few seconds, press the front POWER switch, the light turns green, and the instrument starts initialization (displaying STEP 1/6 to STEP 6/6);
To shut down, first press the front POWER switch, confirm the pop-up window, and then click “Yes”. After the POWER light turns orange, turn off the MAIN POWER switch.
Basic Operations
1. Control method
Panel button operation:
Function area: including measurement control keys (REPEAT/SINGLE/STOP), function keys (PLAY/SEARCH/SETUP, etc.), and auxiliary keys (PRT SCN/LOCAL);
DATA ENTRY: Enter parameters using the numeric keypad, arrow keys, COARSE key, delete with BACK SPACE key, and confirm with ENTER key.
Mouse/keyboard operation:
Mouse: Left click=panel button operation, right-click to display function key list, can execute menu selection;
External keyboard: supports shortcut key mapping (such as [SHIFT]+[F1] to start display settings, [ALT]+[N] to switch COARSE/FINE mode), can input file names, labels, etc.
2. Core operating procedures
Parameter input:
Numerical input: Press the soft key with parameters, enter through the numeric keypad or arrow keys to adjust, confirm with the ENTER key (automatically reset to the nearest valid value if it exceeds the range);
String input: When entering a label/file name, a on-screen keyboard pops up, and characters can be selected using arrow keys. It supports cursor movement, insertion/deletion operations.
Fiber optic connection:
Clean the fiber end face: Use NTT-AT special cleaning agent, press and rotate to wipe (ensure no dust, avoid damaging the instrument optical interface);
Connecting the instrument: Connect the fiber optic cable to the “Optical INPUT” interface. If an attenuator/amplifier is required, it should be connected in series between the light source and the instrument, and the power offset (POWER OFFSET) should be set to match the actual power.
Maintenance and Calibration
1. Firmware update
Update purpose: To enhance the functionality and usability of the instrument, the latest firmware (. UPD format) needs to be downloaded from the Yokogawa official website;
Update method:
USB update: Create an “Update” folder in the USB root directory, place the firmware file, and execute it through System → System Information → Update (USB);
Network update: Connect to the PC via Ethernet, copy the firmware to the internal Update directory of the instrument, and execute it through Update (NETWORK);
Attention: Do not turn off the power during the update. The instrument will automatically restart after the update, and the settings data will be initialized (backup is required in advance).
2. Daily maintenance
External cleaning: After power off, wipe the body and operation panel with a dry cloth, and prohibit chemicals such as benzene and diluents (to avoid discoloration and deformation);
Optical interface cleaning:
Connector adapter: Insert a rod-shaped cleaning agent into the optical interface and rotate it for cleaning;
Fiber end face: After power off, remove the adapter and wipe the plug end face with an alcohol swab (use a new swab each time).
3. Component replacement cycle
Key Explanation of Component Name Replacement Cycle/Service Life
LCD backlight ≈ 50000 hours (normal use) may experience brightness degradation after reaching its lifespan, and dealers need to be contacted for replacement
Internal reference light source (He Ne laser) ≈ 40000 hours (recommended to replace 30000 hours). When the lifespan is approaching, the REF Laser STATION LED turns orange, and when it malfunctions, it turns red (needs to be replaced immediately)
Optical input internal plug ≈ 2 years (normal use) Frequent plugging and unplugging may cause wear and affect measurement accuracy
The cooling fan should be replaced regularly every 7 years to prevent the instrument from overheating
Backup battery (lithium battery) for 7 years to store settings data, to be replaced promptly upon expiration
Safety and Compliance
1. Safety Warning
Warning (risk of fatal/serious injury):
Laser or instrument optical input interfaces that cannot be directly measured (may cause blindness);
Grounding must be used, and ungrounded extension cords are prohibited;
Do not use in flammable and explosive environments, and do not disassemble the instrument by yourself (there is high pressure inside).
CAUTION (Minor Injury/Equipment Damage Risk):
The instrument is a Class A industrial equipment, which may cause radio interference when used in residential areas and needs to be resolved by the user themselves;
Avoid strong light with an input power of ≥+18dBm (which may damage internal optical components), and connect the light source after the instrument is started.
2. Compliance requirements
Environmental compliance: Complies with the EU WEEE Directive (must not be mixed with household waste for disposal) and the Battery Directive (lithium batteries must be recycled separately);
Laser compliance: The built-in laser light source is Class 1 (compliant with IEC 60825-1:2014), with a maximum laser power of 5mW for AQ6150B and 15mW for AQ6151B, both with a wavelength of 633nm;
Regional compliance: Taiwan region needs to check the restricted substance information of power cord (A1100WD) (designated link on the official website).
Key specification parameters
The core specifications of AQ6150B/AQ6151B are as follows (specific to model and suffix):
Specification category specific parameters
Applicable to fiber optic SM (ITU-T G.652)
Wavelength range standard type 1270-1650nm, extended type 1200-1700nm, wide range type 900-1700nm
The wavelength accuracy of AQ6150B is up to ± 0.7ppm, and AQ6151B is up to ± 0.2ppm (1550nm, normal update rate)
Minimum power range -40dBm (1200-1600nm), maximum+10dBm, safe input power+18dBm
Power accuracy ± 0.5dB (1550nm, -10dBm)
Measurement time normal update rate ≤ 0.3s, fast update rate ≤ 0.2s
Display device 5.7-inch color LCD (resolution 640 × 480 pixels)
Interface GP-IB, Ethernet, USB (2 in front and 2 in back), VGA output
The working environment temperature is 5-35 ℃, and the humidity is 20-85% RH (without condensation); Performance guarantee temperature 10-30 ℃
The Introduction Guide to YOKOGAWA AQ6360 Optical Spectrum Analyzer (7th Edition, document number IM AQ6360-02EN) introduces the core functions of the instrument (high-speed measurement of optical characteristics of LD, LED light source, optical amplifier and other equipment), preparation before use (packaging content inspection, instrument installation, power connection and power on/off process), basic operations (touch screen/mouse/keyboard operation, menu and parameter settings), maintenance points (firmware update, wavelength/level accuracy calibration, daily cleaning and component replacement), and key specifications (wavelength range 1200-1650nm, maximum input power+20dBm) At the same time, it emphasizes safety precautions (such as avoiding direct exposure to infrared light, correctly grounding to prevent electric shock), and provides user registration, technical support contact information, and access to relevant manuals.
Preparation before use
1. Packaging content inspection
After unboxing, it is necessary to confirm that the host, standard accessories, and optional accessories are complete. The standard accessories are listed in the table below (optional accessories need to be purchased separately):
Category, Part Name, Model/Part Number, Quantity, Key Explanation
Host AQ6360 Host -1 Confirm that the back nameplate model is consistent with the order, and record the instrument number (to be provided when contacting the dealer)
Standard Attachment – Power Supply Cord A1006WD (UL/CSA) 1 needs to be matched with regional standards, such as A1064WD for China and A1009WD for Europe; Suffix – Y without power cord
Standard attachment – Other rubber foot pads A9088ZM 2 sheets A9088ZM includes 2 foot pads for fixing instruments to prevent sliding
Standard Attachment – Handbook Beginner’s Guide IM AQ6360-02EN 1 Must Read Basic Document
Optional accessories – connector AQ9447 connector adapter (FC) AQ9447-FC – for optical input interface, also available in SC model (AQ9447-SC)
Optional accessories – connector AQ9441 connector adapter (FC) AQ9441-FC – for calibrating light source output interface, also available in SC model (AQ9441-SC)
2. Instrument installation requirements
Installation environment: For indoor use only, avoid direct sunlight, flammable and explosive environments, high vibration/high dust areas
Placement requirements: Horizontal and stable tabletop, anti tilt; Ventilation gap ≥ 200mm (side/back ventilation holes) to prevent internal overheating
Anti impact: Avoid falling (dropping ≥ 2cm may damage the internal monochromator), use original factory grade cushioning packaging during transportation
Rack installation: A separate rack kit (such as EIA standard 751535-E4, JIS standard 751535-J4) needs to be purchased, and the bottom should be supported and not obstruct the ventilation holes during installation
3. Power connection and power on/off
Power specifications: Rated voltage 100-240V AC, frequency 50/60Hz, maximum power consumption ≈ 100VA; allowable voltage range 90-264V AC, frequency 48-63Hz
Power on/off process:
Connect the power cord in the shutdown state (grounded, using a three pin socket);
Turn on the back MAIN POWER switch, and the front POWER light will turn orange;
After waiting for a few seconds, press the front POWER switch, the light turns green, and the instrument starts initialization (displaying STEP 1/9 to STEP 9/9);
To shut down, first press the front POWER switch, confirm the pop-up window, and then click “Yes”. After the POWER light turns orange, turn off the MAIN POWER switch.
During waveform operation, a “Operation Tool Window” will pop up, supporting functions such as restoring the initial state and peak alignment.
Mouse/keyboard operation:
Mouse: Left click=Touch screen click, right-click on waveform area to pop up menu, drag to zoom in and out of waveform;
External keyboard: Supports shortcut key operations (such as [SHIFT]+[F1] to start scanning, [ALT]+[F6] to enter system settings). Please refer to the table on page 3-15 of the document for specific mappings.
2. Core operating procedures
Menu operation: Click on the “Three Menu” in the upper right corner of the screen to open the Main Menu window, select a function (such as SWEEP/SETUP/MARKER), switch submenus through “More”, and click on the corresponding item to perform the operation.
Parameter input:
Numerical input: Click on the parameter value to pop up the “Parameter Input Window”, and adjust it through the numeric keypad or arrow keys (COARSE/FINE switch step size);
String input: When entering a label/file name, a on-screen keyboard pops up, supporting cursor movement and character insertion/deletion.
DUT connection:
Clean the end face of the optical connector (using NTT-AT specialized cleaning agent, press and rotate to wipe);
Connect the optical fiber to the “Optical INPUT” interface of the instrument, and set “NORM” (regular PC) or “ANGLED” (APC) through Main Menu → SETUP → Fiber Connector.
Maintenance and Calibration
1. Firmware update
Update purpose: To enhance the functionality and usability of the instrument, the latest firmware needs to be downloaded from the Yokogawa official website;
Update method:
USB update: Create an “Update” folder in the USB root directory, place the. upd firmware file, and execute it through System → Version → Update (USB);
Network update: Connect to the PC via Ethernet, copy the firmware to the internal Update directory of the instrument, and execute it through Update (NETWORK);
Attention: Do not turn off the power during the update. The instrument will automatically restart after the update, and the settings data will be initialized (backup is required in advance).
2. Accuracy calibration
Wavelength calibration:
Applicable scenario: After 1 hour of preheating and before measurement, ensure wavelength accuracy (±) 0.02nm@1520-1580nm );
Tools: Use built-in reference light sources (/LFC/LSC options) or gas lasers with known wavelength accuracy;
Exception handling: If the error is greater than ± 5nm, contact the dealer for adjustment.
Level calibration:
Tools: 1310/1550nm light source, optical power meter;
Process: Connect the light source to the instrument, measure the peak level, and then connect the light source to the optical power meter to confirm that the difference between the two is within ± 0.5dB (meeting the level accuracy requirements).
3. Daily maintenance and component replacement
Daily cleaning:
External: Wipe with a dry cloth after power failure, and prohibit volatile chemicals;
Optical interface: Clean the connector end face with an alcohol swab and disable compressed air blowing (to prevent dust from entering the monochromator).
Component replacement cycle:
Key Explanation of Component Name Replacement Cycle
LCD backlight ≈ 70000 hours lifespan reference value under normal usage conditions
It is recommended to replace the cooling fan regularly for 3 years to prevent overheating
Backup battery (lithium battery) for 5 years to store settings data, needs to be replaced if expired
Safety and Compliance
1. Safety Warning
Warning (risk of fatal/serious injury):
Cannot directly view the optical output interface (built-in reference light source continuously outputs infrared light, which may cause blindness);
Grounding must be used, and ungrounded extension cords are prohibited;
Do not use in flammable and explosive environments, and do not disassemble the instrument by yourself (there is high pressure inside).
CAUTION (Minor Injury/Equipment Damage Risk):
The instrument is a Class A industrial equipment, which may cause radio interference when used in residential areas and needs to be resolved by the user themselves;
To avoid strong light input (which may damage optical components), initialization must be completed before connecting the DUT.
2. Compliance requirements
Environmental compliance: compliant with the EU WEEE Directive (must not be mixed with household waste for disposal) and the Battery Directive (lithium batteries must be separately recycled);
Laser compliance: The built-in laser light source is Class 1 (compliant with IEC 60825-1:2014, 21 CFR 1040.10/11), with a wavelength of 1.53 μ m and a maximum output power of 0.04mW;
Regional compliance: Taiwan region needs to inquire about restricted substance information for power cord (A1100WD) (official website) https://tmi.yokogawa.com/support/… ).
Key specification parameters
The core specifications of AQ6360 are shown in the following table (limited models should refer to IM AQ6360-51EN):
Specification category specific parameters
Suitable for fiber optic SM (9.5/125 μ m), GI (50/125 μ m, 62.5/125 μ m)
This document is the remote control user manual for Yokogawa AQ6375E spectrometer (2nd edition, released in February 2024), focusing on the GP-IB and Ethernet communication interface functions of the core equipment. It provides detailed guidance for users to complete interface configuration, remote control programming, status monitoring, and automated measurement program writing. At the same time, it provides a complete document system, technical support channels, and version revision records to ensure that users can safely and efficiently achieve spectral measurement tasks through remote control.
Safety regulations and symbol explanations
(1) Warning symbols and their meanings
The manual adopts a three-level warning system and provides French reference to ensure clear safety guidance in multilingual scenarios
Warning: Operations that may cause serious or fatal injuries, such as “operating high-voltage circuits without grounding” and “using equipment in flammable environments”, must strictly follow preventive measures.
CAUTION: Indicates operations that may cause minor injury or equipment/data damage, such as “wet hand plugging and unplugging communication cables” or “loose cable connections leading to measurement errors”.
Note: Key information indicating the correct operation of the device, such as “Communication interfaces cannot be used simultaneously” and “Command execution sequence requirements”.
Equipment symbol: The “manual reference required” symbol marked on the equipment indicates that the operation needs to refer to the manual for special guidance (such as interface parameter configuration).
(2) Core Security Guidelines
Scope of use: Only for spectral measurement (such as wavelength, power, signal-to-noise ratio analysis), strictly prohibited from using beyond the range; Measurement category II in accordance with IEC 61010-031 standard cannot be used for category III/IV scenarios (such as high-voltage grid measurement).
Grounding requirements: The protective grounding terminal of the equipment must be reliably grounded, and the probe grounding wire must be connected to the grounding potential. Double grounding can effectively prevent the risk of electric shock.
Environmental restrictions:
Working environment: temperature 0~50 ℃, humidity 20%~80% RH (non condensing);
Storage environment: temperature -40~71 ℃, humidity 20%~80% RH (non condensing);
It is strictly prohibited to use in damp, dusty, flammable/explosive gas environments. The working altitude should not exceed 2000m, and the storage altitude should not exceed 15000m.
Equipment status: If any signs of damage such as damaged interface cables or exposed metal are found, immediately stop using and contact the dealer for repair; It is strictly prohibited to disassemble or modify communication interface components. Yokogawa shall not be held responsible for any malfunctions caused by unauthorized modifications.
Remote communication interface function and configuration
AQ6375E supports two remote interfaces, GP-IB and Ethernet, which cannot be used simultaneously. When one interface is enabled, the other will be automatically disabled.
(1) GP-IB interface (IEEE 488.2 standard)
1. Core features and parameters
Function: Supports remote reception of device setting instructions, acquisition of measurement data (such as spectral waveforms, analysis results) and status information, compatible with SCPI standard commands and AQ6317 legacy commands.
Communication protocol: Following the IEEE 488.2-1992 functional specification, supporting SH1 (source handshake), AH1 (receive handshake), T6 (talker function), L4 (listener function);
Address range: 0~30 (needs to be set through the device menu and cannot be duplicated with other devices in the bus);
Cable requirements: Use GP-IB cables that comply with IEEE standards, with a single segment length of ≤ 2m and a total length of ≤ 20m.
2. Connection and configuration process
Hardware connection:
Turn off the device and PC power, and connect the GP-IB port of the Rear panel of the device to the GP-IB card of the PC using a GP-IB cable;
Tighten the screws of the cable connector to ensure reliable contact; When connecting multiple devices, use a “daisy chain” or “star” topology and prohibit circular connections.
Parameter settings:
Press the SYSTEM button on the device to enter the “More 2/4” menu, select “Remote Interface” → “GP-IB”;
Go to “GP-IB Setting” → “My Address”, set the address (0-30) using the knob or directional keys, and press ENTER to confirm;
If you need to use AQ6317 compatible commands, go to “Command Format” and select “AQ6317” (default “AQ6375E”).
3. Remote/Local Mode Switching
Switch to remote: The PC sends a REN (Remote Enable) signal and sets ATN to “True”. The device enters remote mode, and the top of the screen displays “Remote”. Only the LOCAL key can be operated (used to release remote).
Switch to local: Press the LOCAL button on the device, or send the GTL (Go To Local) command from the PC; If the PC sends the LLO (Local Lock Out) command, the LOCAL key will be disabled and must be unlocked by setting REN to “False” on the PC.
(2) Ethernet interface (TCP/IP protocol)
1. Core features and parameters
Function: Consistent with GP-IB function, supports remote command reception, data transmission, and status monitoring, and supports Socket and VXI-11 communication modes.
Technical Specifications:
Interface type: 1 RJ45 port, compliant with IEEE 802.3 standard;
Transmission rate: 10/100/1000 Mbps (adaptive);
Port number: default 10001/tcp (Socket mode), VXI-11 mode does not require manual setting;
Compatibility: Supports IPv4/IPv6, only compatible with Windows 8.1/10/11 system PCs (requires installation of Yokogawa USB driver YKMUSB and communication library TMCTL).
2. Connection and configuration process
Hardware connection:
Connect the Ethernet port of the Rear panel to the hub/router (and then connect to the PC) using UTP/STP Ethernet cables;
It is prohibited to use cross cables to directly connect PCs and devices. It is recommended to use a hub connection to ensure stability.
Parameter settings:
Press the SYSTEM key to enter “More 2/4” → “Remote Interface”, select “WORK (SOCKET)” or “WORK (VXI-11)”;
Go to “Network Setting” → “TCP/IP Setting”:
IPv4: Select “AUTO (DHCP)” to automatically obtain the address, or manually set the IP address, subnet mask, and default gateway with “MANUAL”;
IPv6: Similarly, automatic or manual configuration can be selected;
Socket mode requires additional settings for “Remote Port No.” (default 10001) and “Remote User Account” (default username “anonymous”, no password required).
3. Remote authentication and connection (Socket mode)
Certification process:
PC sends OPEN “username” command (such as OPEN “anonymous”);
The device returns’ Authoricate CRAM-MD5 ‘, and the PC sends the password (anonymous users can ignore it);
The device returns “READY”, authentication is successful, and remote mode is activated (the screen displays “Remote”).
Disconnect: The PC sends the CLOSE command and the device switches to local mode.
Fundamentals of Programming and Instruction System
(1) Core Programming Concepts
1. Message format
Program message (PC → device): composed of one or more instruction units, separated by semicolons “;”, and ending with a termination symbol (LF, ^ END, or LF+^ END); The format is “program header+space+program data”, for example: SENSe: WAVelocity: CENTer 1550NM; SPAN 10NM (with a center wavelength of 1550nm and a span of 10nm).
Response message (device → PC): corresponds to the query instruction in the program message, in the format of “response header+space+response data”, and ends with LF+^ END; If there are multiple queries, the response will be returned in the order of the queries, for example: * IDN? The response is YOKOGAWA, AQ6375E, 123456789,1.00 (manufacturer, model, serial number, firmware version).
2. Data type
Supporting multiple data formats to adapt to different control requirements, the key types and descriptions are as follows:
Example of Data Type Format Explanation
Decimal numbers (<Decimal>) contain integers (NR1), fixed-point numbers (NR2), and floating-point numbers (NR3). The device receives any format and responds uniformly using NR3 to set the sampling rate: TIMebase: SRATE 1E6
Physical quantities (such as<Voltage>/<Time>) are numerical values prefixed with units or multiples, and units/prefixes are not case sensitive. Time axis setting: TIMebase: TDIV 1US
Register supports decimal, hexadecimal (# H), octal (# Q), and binary (# B), and responds uniformly by setting events in decimal. Enable: STATus: EESE # H01
Pre defined mnemonic for character data (<Character data>), to be selected from options, case insensitive setting coupling method: CHANnel1: COUPling AC
Boolean value (<Boolean>) supports ON/OFF or numerical values (0=OFF, non-zero=ON), and the response is uniformly 0/1 to open the channel display: CHANnel1: DISPlay ON
The string (<String data>) needs to be enclosed in single/double quotation marks, and if it contains quotation marks, two consecutive setting labels need to be entered: CHANnel1: LABel “CH1_TEST”
Block data (<Block data>) is 8-bit binary data in the format of “# N+N bit data length+data byte sequence”, only used to respond to waveform data. Response: # 800000010ABCDEFGHIJ
(2) Core Instruction Group
The manual divides instructions into 17 command groups, covering full functions such as device acquisition, analysis, display, and storage. The core command groups and functions are as follows:
Command Group Core Instruction Function Description
ABORt Group: ABORt stops measuring, calibrating, and other ongoing operations (such as scanning initiated by Initiatiate)
CALCulate Group :CALCulate:CATegory、:CALCulate:DATA? Select analysis type (such as spectral width, WDM analysis), query analysis results
SENSe Group: SENSe: WAVelocity: CENTer, SENSe: BANDWidth Set measurement conditions (center wavelength, resolution bandwidth), query measurement parameters
TRACe Group :TRACe:ACTive、:TRACe[:DATA]:Y? Set active trace and query wavelength/level data of trace
Get result: CALCulate: DATA? (Query and analysis results);
Storage data: MMEMory: STORe: TRACe TRA, CSV, “data1. csv”, INT (store trace TRA in CSV format to internal memory).
Status monitoring and troubleshooting
(1) Status reporting mechanism
The device achieves status monitoring through status registers and queues, with core components including:
Status Byte Register (STB): 8-bit binary data that reflects the overall status of the device (e.g. bit7=operation status summary, bit5=standard event summary, bit4=data in output buffer), can be accessed through * STB? Search.
Standard Event Register (ESR): records device standard events (such as operation completion, command errors), which can be enabled through * ESE settings, * ESR? Query and clear.
Operation status register: records the execution status of measurement, calibration, and other operations (such as scanning, calibration completed), through: STATus: OPERation: EVENT? Search.
Error queue: stores the latest error code and description, via SYSTem: ERRor? Query and clear (e.g. error code 300=parameter out of range, 320=undefined variable).
(2) Common problem solving
Troubleshooting steps for problem types and phenomena
Communication connection failure: GP-IB/Ethernet cannot establish connection. 1. Check if the cable connection is secure and confirm that the Ethernet IP address is in the same network segment; 2. GP-IB confirms that the address is not conflicting, and Ethernet confirms that the port number is correct; 3. Restart the device and PC and try again
Instruction execution is unresponsive. After sending the instruction, there is no feedback or error message from the device. 1. Check the syntax of the instruction (such as case and parameter range), refer to Chapter 5 of the manual to confirm the format; 2. Confirm that the device is in remote mode and there is no local lock; 3. Extend the communication timeout (recommended ≥ 30 seconds to avoid automatic offset calibration causing timeout)
1. Confirm that the data format (ASCII/binary) is consistent with the device settings, and that waveform data is missing or has abnormal values due to data transmission distortion; 2. Ethernet checks network bandwidth to avoid transmitting large amounts of data simultaneously; 3. Re execute scanning or calibration to ensure the validity of measurement data
Program Function (Automated Measurement)
(1) Core competencies
Support writing custom programs to achieve full process automation of measurement condition setting, automatic scanning, data analysis, and data storage, without the need for external controller intervention. The program can be stored in the device’s internal memory or USB storage medium, supporting 1-100 program numbers.
(2) Program Editing and Execution
Editing process:
Press the APP button, select “Program” ->”Program Edit”, and enter the program editing interface;
Select function commands (such as scan settings, analysis start) or special commands (such as loop, delay) through “Command Select”, set parameters, and generate program lines;
Supports inserting, copying, and deleting program lines, with a maximum program line count of 200.
Execution process:
Select the target program from the program list and click “Execute” to start it;
During the execution process, real-time output (such as measurement results and status information) can be viewed through the “Output Window”, which supports pausing (PAUSE command) or terminating (ABORT command).
(3) Example program: Periodic spectral measurement
plaintext
001 *RST ; Reset device
002 :SENSe:WAVelength:CENTer 1550NM ; Set the center wavelength to 1550nm
003 :SENSe:SPAN 10NM ; Set span to 10nm
004 :SENSe:BANDwidth 0.1NM ; Set resolution to 0.1nm
005 N=5 ; Cycle 5 times
006 :INITiate:SMODe SINGle; :INITiate ; single scan
007 :CALCulate:CATegory SWTHresh ; Choose the THREE method for spectral width analysis
008 :CALCulate ; execution analysis
009 :CALCulate:DATA? ; Query and analyze results
010 :MMEMory:STORe:DATA “result.csv”,INT ; Store results in internal memory
This document is the Yokogawa DL350 Scope Order Communication Interface User Manual (6th edition, released in April 2024), which focuses on the Ethernet and USB communication interface functions of the device. It provides detailed guidance for users to complete interface configuration, remote control programming, and status monitoring. At the same time, it provides a supporting document system, technical support channels, and version revision records to ensure that users can safely and efficiently operate the device remotely through the communication interface.
Safety regulations and symbol explanations
(1) Warning symbols and their meanings
The manual adopts a three-level warning system and provides French reference to ensure clear safety guidance in multilingual scenarios
Warning: Operations that may cause serious or fatal injuries, such as operating high-voltage circuits without grounding, using equipment in flammable environments, etc., must strictly follow preventive measures.
CAUTION: Indicates operations that may cause minor injury or equipment/data damage, such as wet hand operation interfaces, improper cable connections, etc.
Note: Key information indicating the correct operation of the device, such as communication interfaces that cannot be used simultaneously, command execution sequence requirements, etc.
Equipment symbol: The “manual reference required” symbol marked on the equipment indicates that the operation needs to refer to the manual for special guidance to avoid missing key steps.
(2) Core Security Guidelines
Scope of use: The communication interface is only used to connect with a PC for remote control, and it is strictly prohibited to use it beyond the designated range; The equipment complies with measurement category II of IEC 61010-031 standard and cannot be used in category III/IV scenarios. When paired with equipment of different categories, the lower category shall prevail.
Grounding requirements: The oscilloscope protection grounding terminal must be reliably grounded, and the probe grounding wire must be connected to the grounding potential. Double grounding can effectively prevent the risk of electric shock.
Environmental restrictions: The working environment must meet the temperature range of 0-50 ℃, humidity range of 20% -80% RH (non condensing), and storage environment temperature range of -40~71 ℃; It is strictly prohibited to use in damp, dusty, flammable/explosive gas environments. The working altitude should not exceed 2000m, and the storage altitude should not exceed 15000m.
Equipment status: If any signs of damage such as damaged interface cables or exposed metal are found, immediately stop using and contact the dealer for repair; It is strictly prohibited to disassemble or modify communication interface components. Yokogawa shall not be held responsible for any malfunctions caused by unauthorized modifications.
Communication interface function and configuration
(1) Ethernet interface
1. Core features and parameters
Function: Supports remote reception of device setting instructions, acquisition of measurement data (such as waveform data, panel configuration) and status information (such as device error codes, operating status), and remote transmission of measurement results and status bytes.
Technical specifications: 1 RJ-45 port, compliant with IEEE 802.3 standard, maximum data rate of 100Mbps, communication protocol is TCP/IP; The transmission rate of waveform data varies depending on the data format. For example, the transmission of byte data for 1 million data points takes about 100ms, while ASCII data takes about 30s.
2. Connection and configuration
Hardware connection: Use shielded twisted pair (STP) to connect the Ethernet port on the left panel of the device to the hub/router, and then connect to the PC; direct cables are required, and it is not recommended to directly connect the PC to the device through crossover cables.
Parameter settings: TCP/IP parameters (IP address, subnet mask, default gateway) and network timeout time need to be configured. Set the timeout period through the device menu “Utility>Network>VXI11” to ensure stable communication during remote control.
3. Remote/Local Mode Switching
Switching logic: When the PC sends the “COMMunicate: REMote ON” command, the device enters remote mode, and “Remote” is displayed at the top of the screen. At this time, touch panel/button operations can only trigger the “Release Remote Mode” confirmation pop-up window; Send “COMMunicate: REMote OFF” or click “OK” in the pop-up window to switch back to local mode.
Mode restriction: In remote mode, if the PC sends the “: Communicate: LOCKout ON” command, the local operation will be locked and can only be released through the PC command; When switching between two modes, the current device settings will be retained without the need for reconfiguration.
(2) USB interface
1. Core features and parameters
Function: Consistent with Ethernet interface function, supports remote command reception, data transmission, and status monitoring, but requires additional driver installation.
Technical specifications: 1 Mini Type B port, compliant with USB 2.0 standard, device in self powered mode; Only supports Windows 8.1/10/11 system PC, requires installation of Yokogawa USB driver (YKMUSB) and communication library (TMCTL); The waveform transmission rate is slightly higher than Ethernet, with a byte data transmission time of about 700ms for 1 million data points and about 25s for ASCII data.
2. Connection and configuration
Hardware connection: Use a USB Mini B cable to connect the USB port on the left panel of the device to the PC. If multiple devices are connected through a USB hub, connect the DL350 to the hub port near the PC to avoid signal attenuation; Do not plug or unplug USB cables within 20-30 seconds after the device is turned on (not fully started) to prevent damage to the device.
Parameter setting: Set “USB Function” to “TMC” through the device menu “Utility>System>Others”. After setting, restart the device to take effect; PC requires the installation of corresponding drivers, which can be obtained through the official website or by contacting distributors. The use of third-party USB drivers is prohibited.
3. Remote/Local Mode Switching
Switching logic: Completely consistent with the Ethernet interface, confirm the switch through PC commands or local pop ups, and retain the current settings when switching modes.
Exclusive restriction: Ethernet and USB interfaces cannot be used simultaneously. When one interface is enabled, the other interface will be automatically disabled.
Fundamentals of Programming and Instruction System
(1) Core Programming Concepts
1. Message format
Program message: sent from a PC to a device, containing one or more instruction units separated by semicolons, and ending with a termination symbol (NL, ^ END, or NL ^ END); Each instruction unit consists of “program header+space+program data”, such as “ACQuire: MODE NORMal” (set the acquisition mode to normal mode).
Response message: returned by the device to the PC, corresponding to the query instruction in the program message, in the format of “response header+space+response data” (some queries only return data), terminated with NL ^ END at the end; If the program message contains multiple queries, the response will be returned in the order of the queries.
2. Data type
Supporting multiple data formats to adapt to different control requirements, the key types and descriptions are as follows:
Example of Data Type Format Explanation
Decimal numbers (<Decimal>) consist of integers (NR1), fixed-point numbers (NR2), and floating-point numbers (NR3). The device can receive any format, and the response is uniformly set to NR3 with a sampling rate of “TIMebase: SRATE 1E6”
Physical quantities (such as<Voltage>/<Time>) are numerical values prefixed with units or multiples, and units/prefixes are not case sensitive. Set the timeline as “TIMebase: TDIV 1US”
Register>supports decimal, hexadecimal (# H), octal (# Q), and binary (# B), and responds by uniformly setting events in decimal: “STATus: EESE # H01”
Pre defined mnemonic for character data (<Character data>), to be selected from options, case insensitive setting coupling method: “CHANnel1: COUPling AC”
Boolean value (<Boolean>) supports ON/OFF or numerical values (0=OFF, non-zero=ON), and the response uniformly uses 0/1 to open the channel display: “CHANnel1: DISPlay ON”
The string (<String data>) needs to be enclosed in single/double quotation marks. If it contains quotation marks, two consecutive setting labels should be entered: “CHANnel1: LABel” CH1_TEST “
Block data (<Block data>) 8-bit binary data, formatted as “# N+N bit data length+data byte sequence”, only used to respond to waveform data response: “# 800000010ABCDEFGHIJ”
(2) Instruction system
The manual divides instructions into 37 command groups, covering full remote control functions such as device acquisition, analysis, display, and triggering. The core command groups and functions are as follows:
Command Group Core Instruction Function Description
ANALysis Group :ANALysis:HARMonic:FREQuency、:ANALysis:HARMonic:RESult? Configure harmonic analysis frequency, query harmonic RMS/power analysis results (such as total distortion rate, active power)
CHANnel Group: CHANnel<x>: COUPling, CHANnel<x>: SCALe sets channel input coupling (AC/DC/GND), screen display upper and lower limits, supports voltage, temperature, strain and other modules
WAVeform Group :WAVeform:SEND? 、 WAVeform: FORMat queries waveform data and sets data transmission format (byte/word/ASCII)
SYSTem Group :SYSTem:CLOCk:DATE、:SYSTem:BATTery:REMain? Set device date and time, check battery remaining level
Common Command Group *IDN? 、 *CLS, OPC standard IEEE 488.2 command, query device model, clear status register, mark operation completed
Status monitoring and troubleshooting
(1) Status reporting mechanism
The device achieves status monitoring through status bytes, registers, and queues. The core components include:
Status byte: 8-bit binary data, reflecting the overall operating status of the device, such as bit0 indicating operation completion and bit5 indicating error occurrence.
Standard event register: records device standard events (such as operation completion, query errors), which can be enabled through “* ESE” and queried and cleared through “* ESR?”.
Extended event register: records device specific events (such as collection completion, trigger occurrence), enabled through the “STATus: EESE” setting, cleared through the “STATus: EESR?” query.
Output and Error Queue: The error queue stores the latest error code and description, which can be queried through “STATus: ERRor?”; The output queue stores non error messages, which can be set to be stored or not through “: STATus: QENable”.
(2) Common problem solving
Troubleshooting steps for problem types and phenomena
Communication connection issue: Ethernet/USB cannot establish a connection. 1. Check if the cable connection is secure, and confirm if the Ethernet IP address is in the same network segment; 2. USB needs to confirm whether the driver is installed correctly and whether the device’s “USB Function” is set to “TMC”; 3. Restart the device and PC and try again
Instruction execution problem: Sending instructions without response or error. 1. Check the instruction syntax (such as case and parameter range), refer to Chapter 4 of the manual to confirm the instruction format; 2. Confirm that the device is in remote mode and there is no local lock; 3. Check the communication timeout setting. If the data volume is large, the timeout time can be extended
Data transmission issue: waveform data transmission interruption or distortion. 1. Confirm that the transmitted data format is consistent with the supported format of the device (such as byte/word/ASCII); 2. Ethernet needs to check network bandwidth to avoid transmitting large amounts of data simultaneously; 3. USB requires the use of short distance cables to reduce signal attenuation
This document is the user manual for Yokogawa 701944 and 701945 models 100:1 high-voltage probes (8th edition, released in May 2024), which is primarily used to guide users in safely and correctly using this series of probes. It covers key content such as product usage, safety specifications, structural configuration, operating procedures, maintenance methods, and technical parameters. The content of the manual may change with product performance upgrades, and the latest version needs to be obtained through the official website. It also provides access to user registration, technical support contact information, and multilingual supporting documents (such as Chinese specific documents and European language safety manuals).
Safety regulations and symbol explanations
(1) Symbol rules
Warning symbols: including Warning (indicating operations and preventive measures that may cause serious or fatal injuries), CAUTION (indicating operations and preventive measures that may cause minor injuries or equipment damage), Note (indicating important information for correct equipment operation), and providing French translation instructions, suitable for multilingual usage scenarios.
Equipment symbol: The “manual reference required” symbol marked on the equipment indicates the need to consult the manual for special operating instructions to ensure that users do not miss key safety guidelines.
(2) Core Security Guidelines
Scope of use: The probe can only be used in conjunction with an oscilloscope for observing and measuring electrical signals. It is strictly prohibited to use it beyond the specified range; Measurement category II defined in accordance with IEC 61010-031 standard cannot be used for category III or IV scenarios. When combined with equipment/accessories of different measurement categories, the lower category shall prevail.
Grounding requirements: The protective grounding terminal of the oscilloscope must be grounded, and the grounding wire of the probe must be connected to the grounding potential. Double grounding can effectively prevent the risk of electric shock and ensure measurement safety.
Electric shock protection: It is strictly prohibited to operate with wet hands or use the probe when it is damp; Be cautious of electric shock when connecting the tested device, and do not remove the probe from the oscilloscope when connecting it to the tested device; Avoid contact with exposed circuits and remove metal jewelry such as watches and rings during operation to prevent accidental electric shock.
Environmental restrictions: Do not use in damp, dusty, or flammable/explosive environments to prevent equipment failure or safety accidents; In terms of altitude, the working altitude should not exceed 2000m, and the storage altitude should not exceed 15000m; the working temperature should be between 0-50 ℃, the storage temperature should be between -40~71 ℃, and the humidity should meet the linear decreasing requirement of 80% (≤ 31 ℃) to 40% (50 ℃) to avoid environmental factors affecting measurement accuracy or damaging equipment.
Equipment status: If there is suspicion of probe damage (such as torn signal cables or exposed internal metal), immediately stop using and contact the dealer for repair; It is strictly prohibited to disassemble or modify the probe. Yokogawa shall not be held responsible for any malfunctions caused by unauthorized modifications; Strict adherence to the maximum input voltage limit (1000 Vrms) is required. When the oscilloscope input is coupled to AC, the DC voltage input by the probe will be synchronously applied to the oscilloscope input, ensuring that it does not exceed the maximum input voltage of the oscilloscope.
Product Overview and Configuration
(1) Product Features
701944 and 701945 are both high-voltage probes with a 100:1 attenuation ratio, and their core advantages include:
Probe tip design: Spring type tip (pre installed) can reduce pressure on the tested device, prevent sliding on the surface of the circuit board, and provide better stability when tilted for use; There are also options for rigid tips and clamp tips, suitable for different measurement scenarios.
Compatibility: Suitable for oscilloscopes with an input impedance of 1M Ω, the probe ID pin can be automatically recognized by the oscilloscope, and the oscilloscope attenuation ratio can be automatically set to 10:1 (manual adjustment is required if not automatically set).
Rich attachments: Provides a variety of standard and optional attachments to meet different measurement needs, and supports accessory replacement to extend the service life of the probe.
(2) Configuration List
Standard accessories: including probe body (701944/701945), spring tip (pre installed), rigid tip, clamp tip, insulation cap, protective cap (pre installed), grounding wire (22cm), color markings (4 colors x 3 pieces), adjustment tools and manual. All accessories must be confirmed complete and undamaged after unpacking to avoid affecting use.
Optional accessories: including flexible adapter, 4mm plug grounding wire, and safety crocodile clip, which need to be purchased separately and can be flexibly selected according to the measurement scenario.
Replacement accessory set: Two sets are available, “Accessories Basic” (B9852HK) including 2 spring tips, 2 rigid tips, 2 clamp tips, and 2 grounding wires; The “Accessories HV” (B9852HL) includes one flexible adapter, one 4mm plug grounding wire, and two safety crocodile clips, making it easy to replace accessories in bulk after wear and tear.
Operation process
(1) Basic Connection
Connection between probe and oscilloscope: Connect the BNC connector of the probe to the 1M Ω input port of the oscilloscope, ensuring that the input impedance of the oscilloscope is set to 1M Ω; the probe ID pin will be automatically recognized by the oscilloscope, and the attenuation ratio will be automatically set to 10:1. If it is not automatically set, it needs to be manually adjusted to the corresponding gear to ensure accurate measurement data.
Grounding connection: Connect the probe grounding wire to the grounding potential, which can only be used for grounding connection and cannot be used for other purposes; It is strictly prohibited to use non designated grounding wires to prevent measurement errors or safety risks caused by poor grounding.
(2) Calibration process
Low frequency compensation (LF Compensation): Connect the probe input to the probe compensation adjustment terminal (CAL/COMP terminal) of the oscilloscope, use the matching adjustment tool to rotate the low-frequency compensation micro adjuster, adjust the observed waveform to a standard square wave, ensure that the probe capacitance matches the oscilloscope input capacitance, and ensure measurement accuracy within the frequency range from DC to the upper limit of the bandwidth. Compensating for abnormalities (under compensation/over compensation) will cause waveform distortion and require readjustment.
HF Compensation: Calibration has been completed before leaving the factory. If adjustment is needed, a signal generator that can generate a fast rising edge rectangular wave needs to be connected. Slide the probe housing to expose the high-frequency compensation micro adjuster, and use an adjustment tool to smooth the rising edge to ensure the accuracy of high-frequency signal measurement.
DC Adjustment: Before leaving the factory, a measuring instrument with a 500VDC voltage source and a 1M Ω± 0.01% input impedance is used for calibration. Users do not need to make routine adjustments. If high-precision measurement is required, they can contact the dealer for professional calibration.
(3) Precautions for using the probe
Tip replacement: When replacing the contact tip, it is necessary to clamp the tip with pliers and pull it out vertically along the axis of the probe. It is strictly prohibited to clamp the white plastic insulator or housing (to avoid damaging the probe); When inserting the new tip, align it with the socket along the axis and gently press it until it fully fits, ensuring good contact.
Cable protection: To prevent the probe body from being impacted, excessive bending or pulling of the cable is not allowed to prevent damage or breakage of internal circuits, which may affect signal transmission.
Voltage derating: When the input signal frequency increases, the maximum input voltage of the probe will decrease. It is necessary to refer to the “Voltage derating curve” to select the appropriate input voltage to avoid overvoltage damage to the probe; Pulse measurement must comply with the corresponding limitations of peak pulse voltage, duty cycle, and duration to ensure safe use.
Maintenance and disposal
(1) Daily maintenance
Cleaning: When cleaning the probe housing, only a soft cloth dipped in water or isopropanol can be used to wipe it. After wiping, it must be completely dry before it can be used for measurement. Volatile chemicals such as benzene and diluents should not be used to prevent corrosion or deformation of the housing.
Accessory inspection: Regularly check whether the probe tip, grounding wire, and cable are intact. If the tip is worn, the cable is cracked, or the grounding wire is aged, the corresponding accessories should be replaced in a timely manner to avoid affecting measurement accuracy or causing safety hazards.
(2) Disposal of waste
When discarding probes or accessories, it is necessary to comply with the laws and regulations of the country/region where they are located and not to dispose of them at will; Components belonging to electronic waste, such as probe bodies and cables, must be disposed of in accordance with local electronic waste disposal regulations to avoid environmental pollution and comply with the EU WEEE Directive and relevant environmental requirements of each country.
Technical parameters
(1) Electrical parameters
Parameter 701944 701945 Remarks
Attenuation ratio 100:1 ± 2% (DC) 100:1 ± 2% (DC) requires the connection of an oscilloscope with an input impedance of 1M Ω± 1%
The typical value of voltage coefficient is 0.0005%/V, which reflects the influence of voltage changes on the attenuation ratio. The smaller the coefficient, the higher the accuracy
When the system bandwidth is -3dB, an oscilloscope with a bandwidth ≥ 500MHz needs to be connected to 400MHz and 250MHz, otherwise it is limited by the oscilloscope bandwidth
When the rise time of the probe is 10%~90%, it is less than 900ps. When it is 10%~90%, it is less than 1.4ns. The shorter the rise time, the faster the high-frequency signal response
The maximum input voltage is 1000Vrms. The voltage derating curve should be referenced for 1000Vrms, and the input voltage should be reduced at high frequencies
System input resistance 50M Ω± 1% 50M Ω± 1% ensures matching with oscilloscope input impedance
The typical value of system input capacitance is 7.5pF, which affects the stability of high-frequency signal measurement
Compensation range typical value 10pF~25pF typical value 10pF~25pF adapted to different oscilloscope input capacitors
(2) Mechanical and environmental parameters
Weight: The probe body weighs about 55g, lightweight and easy to operate, reducing fatigue from prolonged use.
Cable length: 701944 is about 1.2m, 701945 is about 3m, suitable for different measurement distance requirements. The long cable model (701945) is more suitable for long-distance measurement scenarios.
Protection standard: Complies with EN 61010-031 safety standard, measurement category II, transient voltage 4000V; complies with the EU RoHS directive, environmentally friendly and free of harmful substances.
Input impedance characteristics: It decreases with the increase of input signal frequency, and reference should be made to the “input impedance curve”. When measuring at high frequencies, attention should be paid to the impact of impedance changes on the measurement results.
This document is an introductory guide for Yokogawa CA700 pressure calibrator (11th edition, released in May 2024). Its core function is to guide users in safely operating the equipment, covering key content such as product packaging inspection, safety specifications, basic operating procedures, pressure transmitter calibration methods, troubleshooting, and technical parameters. The content of the manual may change with product performance upgrades, and the latest version needs to be obtained through the official website. It also provides access to user registration, technical support contact information, and multilingual supporting documents (such as Chinese specific documents and European language safety manuals).
Product packaging and model identification
(1) Packaging inspection
Product confirmation: After unboxing, the equipment model and suffix code need to be checked. Model CA700 is the basic model of the pressure calibrator, and the suffix code includes the region (- E corresponds to regions other than Japan), pressure specification (-01 is 200kPa gauge pressure, -02 is 1000kPa gauge pressure, -03 is 3500kPa gauge pressure), unit type (- U1 is international unit, – U2 is international and non international unit), input interface (- P1 is Rc1/4 internal thread, – P2 is 1/4NPT internal thread), which needs to be confirmed to be consistent with the order based on the equipment nameplate (located on the back panel).
Standard accessories: including signal cable (98064, red and black pair), shoulder strap (B8070CY), adapter connector (91080/91081 adapter – P1 interface, 91082 adapter – P2 interface), 6 AA alkaline dry batteries (A1070EB), accessory box (B9108XA), ferrite core (A1193MN, 2 pieces), pressure input port cover (L4060CL, pre installed in the equipment) and various documents. It is necessary to confirm that the accessories are complete and have no external damage. Standard accessories do not enjoy equipment warranty service.
Optional accessories: Includes low-pressure manual pump kit (91070, including pump, box, connector), pneumatic pressure pump kit (91074, including pump, box, connector), hydraulic pressure pump kit, etc., which need to be purchased separately and do not enjoy equipment warranty. Some accessories (such as PM100 series shielding meter models) require equipment firmware version support (-05 requires 1.10 or above, -06 requires 1.20 or above).
(2) Connector specifications
The external dimensions of the adapter connector (91080/91081/91082) have clear standards, such as a length of 26.9mm, a diameter of 7.1mm, and a surface engraved with the “NPT” symbol; 91081 length 36.1mm, diameter 7.1mm, also engraved with “NPT”; The size of 91082 is the same as 91080 but without identification. It should be selected correctly according to the interface type to avoid pressure leakage caused by improper connection.
Safety regulations and symbol explanations
(1) Symbol rules
Unit distinction: The prefix “k” represents 1000 (e.g. 100 kS/s, sampling rate), and “K” represents 1024 (e.g. 720 KB, file size); Bold characters in the operation steps represent panel buttons, soft keys, and screen menu options, making it easy for users to quickly locate the operation object.
Warning symbols: including Warning (indicating operations and preventive measures that may cause serious or fatal injuries), CAUTION (indicating operations and preventive measures that may cause minor injuries, equipment damage, or data loss), Note (indicating important information for correct equipment operation), and providing French reference instructions, suitable for multilingual usage scenarios.
Equipment symbol: The “Caution” symbol marked on the equipment indicates the need to refer to the manual for special operating instructions; The grounding symbol is a functional grounding terminal (cannot be used as a protective grounding); The AC/DC symbol and power switch symbol correspond to AC/DC input and power control respectively, and must be strictly operated according to the symbol instructions.
(2) Core Security Guidelines
Scope of use: The device is only used for pressure equipment calibration and can measure and generate DC current/voltage, measure pressure. It is strictly prohibited to use beyond the range. If it cannot be used to measure the main power supply or belongs to measurement categories II, III, IV, the device measurement category is “Other (O)” and is only suitable for circuits that are not directly connected to the main power supply.
Environmental restrictions: The equipment protection level is IP54 and cannot be used in environments beyond this level; The working temperature range is -10~50 ℃, humidity is 20%~80% (non condensing), and the working altitude does not exceed 2000m. It belongs to Class A industrial environment products and may cause radio interference when used in residential areas. Users need to solve the interference problem by themselves.
Pressure safety: When measuring high-pressure fluids, it is necessary to use pressure resistant pipelines and connectors, check for leaks and ensure that the joints are tight. Gas measurements of 1MPa and above must comply with high-pressure gas safety regulations; It is strictly prohibited to measure flammable, explosive, toxic, corrosive fluids and high-temperature fluids/gas-liquid mixtures above 50 ℃. Gas measurement must ensure dryness and cleanliness, and avoid high humidity and high oil content air; The pressure input should not exceed the allowable range (e.g. CA700-01 allows positive pressure of 500kPa, CA700-02 is 3000kPa, CA700- * -03 is 4500kPa). Overpressure may cause equipment damage or personal injury.
Operating standards: It is strictly prohibited to dismantle the equipment casing or modify the internal structure. There is high voltage in some areas of the interior, and maintenance needs to be done by contacting the dealer; When the device is abnormal (such as smoking, odor), it is necessary to immediately turn off the power and remove the battery; Long term non use requires removal of the battery to avoid leakage and damage to the equipment; When cleaning, only use a soft cloth that has been wrung out to wipe the casing. Do not use volatile chemicals such as benzene or diluents to prevent discoloration or deformation of the casing.
Equipment structure and function
(1) Panel layout
Front panel: Includes direct buttons (ZERO key for pressure zero calibration, HOLD key for freezing measurement values, MIN/MAX key for displaying/clearing maximum values, RELATED key for displaying relative values, SOURCE/EASURE key for switching source and measurement mode), input/output terminals (voltage input terminal, current/voltage output terminal, current input terminal, common terminal), direction keys (adjust value, move cursor), ENTER key (confirm operation), ESC key (return/cancel), function keys (corresponding to menu options at the bottom of the screen), power key, backlight key, and LCD display screen. The functions of each button are clear, and the operation logic conforms to the usual usage habits of measuring equipment.
Top panel: equipped with a USB port cover, which includes a USB Type-B interface (Mini-B, used for PC to control devices or access internal storage through commands), a USB Type-A interface (connected to USB storage devices), an external pressure sensor input terminal (not yet enabled, to be used after external sensors are released), and a pressure input port. The port cover needs to be kept closed to ensure IP54 protection level.
Rear panel: equipped with a battery compartment (accommodating 6 AA dry batteries), the battery compartment cover needs to be removed with a cross screwdriver. When replacing the battery, pay attention to polarity and operate it before cutting off power and disconnecting all cables.
(2) Display screen function
Main menu: Display the main menu after power on, including measurement and source settings, pressure transmitter/switch calibration settings, file management (copy/delete files, format internal storage), device settings (automatic shutdown, screen contrast, USB configuration, data saving options, product information, firmware upgrade), which can be navigated and selected through the directional keys and ENTER key.
Display partition: In measurement and source mode, the upper half of the screen displays pressure measurement (Display 1), while the lower half displays current/voltage measurement/source (Display 2). When measuring leakage pressure, only Display 1 is displayed; You can switch between full screen Display 1 or Display 2 by pressing the Display Change (F4) key. When displaying separately, press the Setting (F5) key to enter the corresponding settings interface.
Icon display: The icon area at the top of the screen displays USB status (communication/storage mode, host mode), scanning mode (step/linear), battery remaining power, automatic shutdown status, hold status, internal resistance (250 Ω) status, and external pressure sensor connection status. The icons intuitively reflect the current working parameters of the device, making it easy for users to quickly grasp the device status.
Operation preparation and basic settings
(1) Equipment installation
Installation requirements: It should be placed on a stable horizontal surface to ensure that the equipment is level in all directions during pressure measurement. Tilting or unstable placement may cause pressure measurement errors; The installation location should be easy to quickly remove the battery in case of abnormal situations, and comply with the IP54 protection level environment, avoiding scenarios of water immersion and excessive dust; Do not use in areas with high wind speed or frequent airflow to prevent a decrease in measurement accuracy.
Shoulder strap installation: The shoulder strap needs to be threaded through the hanging rings on the upper left and upper right sides of the device, then threaded through the buckle and tightened in the opposite direction to ensure a secure installation and facilitate the movement and carrying of the device. When carrying, the tested device and CA700 should be closed first, all cables removed, and placed in a dedicated carrying case to avoid violent collisions.
(2) Power management
Battery installation: Confirm that the device is powered off and the wireless cable is connected. Use a Phillips screwdriver to open the back panel battery compartment cover, insert 6 AA alkaline dry batteries according to the polarity instructions, close the compartment cover and tighten the screws; Do not mix old and new batteries or batteries of different brands/types to prevent leakage, heating, or bursting; If not used for a long time (more than 1 month), the battery should be removed to avoid leakage and damage to the internal circuit.
Power control: Press the power button on the front panel to turn on the device, and the device will automatically perform self check and calibration. After success, the main menu will be displayed; To shut down, press and hold the power button until the “Power Off?” prompt appears. Press the ENTER key to confirm the shutdown, and the device will save the settings before shutdown. It will automatically resume the next time it is turned on; After starting up, it is necessary to preheat for at least 30 minutes to ensure measurement accuracy, and avoid high-precision measurement operations during the preheating period.
Battery level indicator: The screen icon area displays the remaining battery level through the battery icon. If the battery level is too low, it needs to be replaced in a timely manner. When the battery is depleted, the current measurement data may not be saved; When the current or voltage source function is turned on, battery consumption accelerates. It is necessary to prepare a backup battery in advance to avoid interruption of the calibration process.
(3) Connection and Calibration
Cable connection: Before connecting, the power supply of the device under test must be turned off. The current/voltage source and the measurement cable (standard L4059PR) must be correctly connected to the corresponding terminals. The current/voltage output should be connected to the “Source mA/V” and “COM” terminals, the current input should be connected to the “MEASURE mA” and “COM” terminals, and the voltage input should be connected to the “MEASURE V” and “COM” terminals; The pressure input port needs to be equipped with a suitable connector according to the interface type. Before connection, it is necessary to wrap sealing tape and use two wrenches to fix the port and connector separately to prevent damage to the internal structure of the equipment. After connection, it is necessary to check for leaks.
Date and Time Setting: Select “Device Setting” from the main menu and press ENTER to enter the device settings menu. Page to the second page and select “Date Format” to set the date display format (such as YYYY/MM/DD). Then set “Date” and “Time” separately, adjust the values using the directional keys, press ENTER to confirm, and finally press “Setting Done (F5)” to save the settings. Date and time are used for data recording and file naming, ensuring accuracy.
Zero point calibration: Before pressure measurement, zero point calibration needs to be performed, keeping the equipment in the measurement posture (horizontal placement, front panel facing up or tilted with back panel support), opening the pressure input port, pressing the ZERO key on the pressure measurement display interface, confirming the prompt, pressing the ENTER key to perform calibration, and pressing the ESC key to cancel; When the ambient temperature or equipment posture changes, recalibration is required. When measuring liquids, the pipeline and equipment should be filled with liquid before calibration; After connecting the external pressure sensor, it is also necessary to perform zero calibration separately. Please refer to the sensor manual for the operation method.
Calibration process of pressure transmitter
(1) Connection configuration
Hardware connection: The output of the pressure pump needs to be connected to both the pressure transmitter input and the CA700 pressure input port through a branch pipeline. Some pressure pumps come with dual output ports (for pressurization and pressure measurement respectively); The electrical output terminal of the pressure transmitter needs to be connected to the CA700 signal terminal, the H terminal of the transmitter should be connected to the “Source mA/V” terminal of CA700, and the L terminal should be connected to the “Measure mA” terminal; High pressure transmitter calibration can use external pressure sensors, which need to be connected to the external pressure sensor input terminal of the device with a dedicated cable when CA700 is powered off. After the device is turned on, the corresponding icon will be displayed when the sensor is successfully recognized.
(2) Calibration settings
Program selection: Select “Calibrate” from the main menu and press the ENTER key to enter the calibration interface. Press the “Select Proc. (F2)” key to display a list of registered calibration programs (up to 20 groups). Use the page flipping and directional keys to select the program to be edited, press the ENTER key to view program information, and then press the “Edit (F1)” key to enter the settings interface. The interface is divided into three pages: “Transmitter Information”, “Measure”, and “Source”, which can be switched by long pressing the directional keys.
Device Information Settings: On the “Transmitter Information” page, enter the model number (up to 20 characters), tag number (up to 32 characters), and serial number (up to 15 characters). Use the arrow keys to move the input position, press ENTER to confirm the character input, and then press “Done (F5)” to save; The device information will be saved to a file along with the calibration data, making it easier to associate and trace the data with the device.
Measurement and source condition settings: The “Measure” page requires setting measurement functions (such as mA LOOP), averaging (default OFF), scaling (default OFF), output values corresponding to 0% and 100% (such as 4mA and 20mA), and tolerance (based on the percentage difference between 0% and 100%); The “Source” page is used to set the source function (pressure calibration needs to be set to P, and the device only monitors pressure rather than generates pressure), pressure units (such as kPa, bar, etc.), input pressure values corresponding to 0% and 100%, calibration points (1-10 points), calibration direction (Up is 0% → 100%, Down is 100% → 0%, Up/Down is 0% → 100% → 0%). When setting in the Up/Down direction, the calibration points automatically change to “Setting Points × 2-1”, and all settings need to be confirmed by pressing “Setting Done (F5)”.
(3) Calibration execution
Data saving before calibration: Press the “As Found (F3)” button on the calibration interface to switch to the source and measurement value display interface. Press the “Loop On (F4)” button to output the 24VDC circuit voltage and measure the circuit current. Apply calibration point pressure (such as 50.000kPa) from the pressure pump, press the “Set Point (F1)” button to save the current pressure and current values, press the “Next Point (F2)” button to enter the next calibration point, repeat the operation until all points are completed, and finally press the “Done (F5)” button to save the data as a CSV file (file name format MSxxF_y.CSV, xx is the calibration group number, y is the sequence number), and display the calibration results.
Transmitter adjustment: Press the “Adjust (F4)” key to enter the adjustment interface, select the adjustment point through the “Span100% (0%) (F1)”, “Step Up (F2)”, “Step Down (F3)” keys, press the “Loop On (F4)” key to activate loop measurement, apply corresponding pressure and adjust the transmitter to make the loop current within the tolerance range. After all points are adjusted, press the “Adjust Done (F5)” or ESC key to return.
Data saving after calibration: Press the “As Left (F5)” key and repeat the “pre calibration data saving” step to save the adjusted data in the file format of MAxxL_y.CSV, with the same number as the pre calibration file xx, for easy comparison of differences before and after calibration; The data includes calibration conditions, equipment information, date and time, input/output values at each point, error percentage, and qualified results (PASS/FAIL). When the error exceeds the tolerance, it is marked as FAIL.
Troubleshooting and Maintenance
(1) Common problem solving
Power related issues: If the device cannot be turned on, check the battery level and installation polarity; Automatic shutdown after startup requires battery replacement; If the screen is dim, adjust the contrast (refer to section 6.1 of the download manual IM CA700-01EN) or press the backlight button to turn on the backlight.
Display and operation related issues: If the display is abnormal, it is necessary to confirm that the environmental temperature and humidity meet the requirements, avoid noise interference, check cable connections, and restart the device; Press the HOLD key to exit hold mode if there is no response to the button; Abnormal measurement/source values require checking the battery level, function settings, source and circuit power on status, and correct connection to ensure that the equipment is preheated for more than 30 minutes.
USB and communication issues: USB devices or communication abnormalities need to be shut down, removed, restarted, and reconnected. After power failure, wait for more than 10 seconds before restarting; The communication interface cannot be configured or controlled, and the address settings need to be checked to ensure that the program address is consistent with the device address, and that the interface complies with electrical and mechanical specifications.
(2) Error codes and handling
Communication errors: Code 11 (instruction error), 12 (parameter error), and 13 (execution error) are all related to USB communication. It is necessary to check the correctness of the instruction and whether the current device status supports the instruction; Code 16 (adjustment error), 50 (pressure sensor error), 51 (tilt sensor error), 52 (A/D converter error) need to be repaired by contacting the dealer.
Source and storage class errors: Code 20 (24V circuit power supply error), 23 (source output overcurrent/overvoltage) need to check the connection; Code 24 (insufficient power supply) requires battery replacement; Code 33 (full storage) and 34 (storage error) require checking the storage destination, clearing space, or replacing the storage device; External pressure sensor communication, memory, and measurement errors require reconnecting the sensor, restarting the device, or replacing the cable, which cannot be resolved and requires repair.
(3) Maintenance and disposal
Regular maintenance: It is recommended to replace the backup lithium battery (for memory backup) every 5 years and contact the dealer for operation; To ensure measurement accuracy, it is recommended to calibrate once a year. For details on measuring DC voltage/current and calibrating the source function, please refer to the IM CA700-01EN manual.
Equipment disposal: Abandoned equipment must comply with the laws and regulations of the country or region where it is located and cannot be discarded at will; Batteries need to be disposed of separately according to local waste battery disposal standards to avoid environmental pollution.
Technical parameters
(1) Core functional parameters
Pressure measurement: Different models have different measurement ranges. The -01 model has a positive pressure of 0-200kPa and a negative pressure of -80~0kPa, the -02 model has a positive pressure of 0-1000kPa and a negative pressure of -80~0kPa, and the -03 model has a positive pressure of 0-3500kPa and a negative pressure of -80~0kPa; The accuracy after 6 months of zero drift is ± (0.01% reading+0.003kPa) (20-200kPa)/± 0.005kPa (0-20kPa), ± (0.01% reading+0.04kPa), ± (0.01% reading+0.15kPa) for positive pressure, and ± (0.2% reading+0.08kPa) for negative pressure; The resolutions are 0.001kPa, 0.01kPa, and 0.01kPa respectively, with a response time of ≤ 2.5 seconds. The allowable input pressures are 2.7kPa absolute pressure to 500kPa gauge pressure, 2.7kPa absolute pressure to 3000kPa gauge pressure, and 2.7kPa absolute pressure to 4500kPa gauge pressure. The measuring medium is non corrosive, non flammable, non explosive, and non-toxic gases and liquids, with a medium temperature of -10~50 ℃ (liquid 5~50 ℃).
DC current/voltage source: current source (20mA range) accuracy 0.015% set value+3 μ A, analog output accuracy is the same, compliance voltage 24V (HART resistor OFF)/18V (HART resistor ON); Voltage source (5V range) accuracy 0.015% set value+0.5mV, load current ≤ 1mA; temperature coefficient is accuracy × (1/10)/℃ (-10~20 ℃, 26~50 ℃), source load needs to meet C ≤ 0.1 μ F, L ≤ 10mH, ground voltage 42Vpeak, current limit about 30mA, supports step and linear scanning.
DC current/voltage measurement: current (20mA range) accuracy 0.015% reading+3 μ A, 100mA range accuracy 0.015% reading+30 μ A; Voltage (5V range) accuracy of 0.015% reading+0.5mV, 50V range accuracy of 0.015% reading+5mV; circuit measurement provides 24V ± 1V (HART resistor OFF)/24V ± 6V (HART resistor ON) power supply, measurement accuracy of 0.015% reading+3 μ A, temperature coefficient same source function, common mode suppression ratio of about 120dB (50/60Hz), series mode suppression ratio of about 60dB (50/60Hz), input terminal with PTC protection, maximum input voltage of 50Vpeak, current of 120mA.
(2) General parameters
Storage capacity: Manual storage, logging, and leak testing can each save 2000 pieces of data. As Found and As Left for transmitter calibration (5 points) can each save 9 pieces of data, and pressure switch calibration can each save 1 piece of data. The total number of files is up to 250, with a total data volume of approximately 3.5MB.
Display and interface: Dot matrix LCD display screen (320 × 240 pixels), LED backlight, display update rate of about 300ms/time; Supports USB A (storage device) and USB mini B (communication/storage) interfaces, with external sensor interfaces used to connect dedicated sensors.
Physics and Environment: Dimensions approximately 264mm (width) x 188mm (height) x 96mm (depth), weight approximately 2kg; operating temperature and humidity -10~50 ℃, 20%~80% RH (non condensing), storage temperature and humidity -20~60 ℃, 20%~80% RH (non condensing); Insulation resistance ≥ 100M Ω (500VDC), withstand voltage 500VAC/1 minute, in compliance with EN 61010-1 safety standard, EMC in compliance with EN 61326-1 Class A, EN 55011 Class A standards, and in compliance with the EU RoHS directive.
This document is the user manual (2nd edition, released in July 2024) for Yokogawa Electric’s DLM5034HD, DLM5038HD, DLM5054HD, and DLM5058HD series high-definition oscilloscopes. It aims to guide users in correctly operating this series of oscilloscopes, covering core content such as instrument usage, function settings, and maintenance. It also provides a list of relevant documents and contact information, and the manual content may change due to instrument performance and function upgrades. The latest version should refer to the official website.
Basic information and precautions
(1) Documents and Contact
Related documents: In addition to this user manual (IM DLM5058HD-02EN), it also includes an introductory guide (including operating precautions, troubleshooting, etc.), an operating guide (basic operating steps), a download manual request document, Chinese specific documents, European language safety manuals, etc. Some manuals need to be downloaded from the official website.
Global Contact: Document number PIM 113-01Z2 provides contact information for Yokogawa offices worldwide to facilitate users in obtaining technical support.
(2) Important precautions
Content changes: The manual content may be changed without prior notice, and the latest version should be viewed through the official website.
Interface differences: The illustrations in the manual may differ from the actual screen display.
Copyright protection: It is strictly prohibited to copy or reproduce all or part of the content of the manual without permission from Yokogawa.
Software Disclaimer: The TCP/IP software and related documentation of the product are developed based on BSD network software authorized by the Board of Directors of the University of California.
Trademark Description: Microsoft, Windows, Adobe, Acrobat, etc. are registered trademarks of corresponding companies, DLM is a registered trademark of Yokogawa Electric, omitted from the manual ® And TM symbol.
Instrument basic settings
(1) Model and symbol rules
Model Differences: The manual mainly explains the operation of 8-channel models, and there are differences in channel settings for different models (4-channel/8-channel), such as 8-channel models supporting CH1-CH8 and 4-channel models only supporting CH1-CH4.
Symbol differentiation: The prefix “k” represents 1000 (e.g. 100 kS/s, sampling rate), and “K” represents 1024 (e.g. 720 KB, file size); Bold characters in the operation steps represent panel buttons, soft keys, and screen menu options.
(2) Classification of safety warnings
Warning: Indicate operations or situations that may cause serious or fatal injuries, as well as preventive measures.
CAUTION: Indicates operations or situations that may cause minor injury, instrument damage, or data loss, as well as preventive measures, and includes French comparative instructions.
Note: Important information for the correct operation of the instrument.
Core Function Operation Guide
(1) Vertical and horizontal control
Analog signal channel configuration (CH menu)
Basic settings: Can control waveform display switch, input coupling (AC/DC/DC50), probe parameters (attenuation ratio, etc.), waveform inversion, linear scaling, label display, bandwidth limitation, offset, etc. When the input coupling is AC, low-frequency signals or low-frequency components may be attenuated, and attention should be paid to the integrity of signal monitoring; The DC50 mode displays the DC and AC components of the signal through 50 Ω.
Safety restrictions: The maximum voltage for a 1M Ω input is 300 Vrms or 400 Vpeak (100kHz and below), and for a 50 Ω input, the maximum voltage is 5 Vrms or 10 Vpeak. Overvoltage may damage the input part; When changing the input coupling, attention should be paid to the actual coupling state changes during the next waveform acquisition.
Offset cancellation: The offset cancellation function can be turned on/off through the system configuration in the UTILITY menu, and the offset setting is applicable to all input coupling modes. When the probe attenuation changes, the vertical scale will be scaled according to the new attenuation ratio. When the offset value exceeds the range, it will be automatically adjusted to the maximum value. After restoring the original vertical scale, the offset value will be restored.
Channel information copying (CH UTIL menu): The analog signal input settings of one channel can be copied to other channels by selecting the source channel and target channel. The channel ranges that can be copied for 8-channel and 4-channel models are CH1-CH8 and CH1-CH4, respectively. When copying, the source channel is light gray and cannot be selected separately. When selecting all channels collectively, although the source channel is checked, copying will not be performed.
Logic signal setting (LOGIC menu)
Basic functions: Control logic signal waveform display switch, bit setting (display switch, label, threshold level, noise suppression, etc.), bus display (switch, bit allocation, label, format, etc.), bit and bus display sequence, status display (switch, clock source, polarity, etc.), offset correction.
Collection restriction: When the record length in the ACQUIRE menu is set to the maximum value, the waveforms of LOGIC ports C (C0-C7) and D (D0-D7) cannot be collected.
Threshold and noise: The 701989 logic probe can set the threshold type (All/Each), and selecting the preset threshold will automatically configure it. After changing it, the preset will become “Userdef”; The noise suppression function is only available for probe 701989, and the level and noise suppression in the bit setting will be synchronized to the setting when the trigger source is Logic.
Vertical axis setting (SCALE/POSITION knob)
Analog signal: Press the CH1-CH8 keys to select the channel, adjust the vertical scale with the SCALE knob, and press the knob to enter FINE mode for high-precision adjustment; Adjust the vertical position with the POSITION knob, press it to set the position to 0 div. When adjusting, the corresponding channel information display area will temporarily display the relevant values, and there will be an out of range prompt.
Logic signal: Press the LOGIC key to control the display size of the logic signal on the SCALE knob, adjust the vertical position on the POSITION knob, and the LED will display the symbol color of the corresponding channel or logic signal.
All on/off (CH UTIL menu): It can collectively display or hide all analog signal channel waveforms, and logic signals do not have this collective control function.
Horizontal scale setting (TIME/DIV knob): Adjust the sensitivity of the horizontal scale, and temporarily display the time scale value and recording length in the upper right corner of the screen when controlling; ◄ POSITION ► Rotate the knob to adjust the horizontal position of the waveform, synchronously move the trigger position, press to set the trigger position to 50%, and adjust the waveform display in real-time during collection and operation.
(2) Trigger function
Trigger mode and hold time (MODE menu)
Trigger modes: including Auto (automatically updates waveform when triggering conditions are met or timeout occurs, with timeout of 100ms or the larger value of 10 time axis scales, and enables scrolling mode when the time axis exceeds the threshold), Auto Level (automatically sets the trigger level to the center value of the trigger source amplitude and triggers when timeout is not triggered), Normal (updates only when triggering conditions are met), N Single (stops and displays after collecting a specified number of signals), Single (presses the SINGLE button on the panel, collects waveform once and stops after triggering).
Holding time: Set through the Holdoff soft key to prevent accidental triggering, adjustable through jog shuttle or on-screen numeric keypad.
Collection Count: In N Count mode, the number of collected waveforms can be set, which can also be configured through jog shuttle or on-screen numeric keypad.
Trigger position and delay (◄ POSITION ►/DELAY key)
Trigger position: ◄ POSITION ► knob adjustment, temporary display of position value at the top of the screen during control, can also be set when no waveform is collected.
Trigger delay: After pressing the DELAY key to enable it, adjust the delay value with the ◄ POSITION ► knob, and the screen will temporarily display at the top. Press the DELAY key again to switch back to the trigger position setting; The delay cancellation function is enabled/disabled through the UTILITY menu system configuration. When enabled, the time measurement is based on the trigger position of 0s (no delay applied), and when disabled, the trigger point is 0s (delay applied), and the delay value is not affected by changes in the horizontal scale.
Various trigger settings (EDGE/ENHANCED/B TRIG menu)
Edge trigger (EDGE menu): Select the trigger source (CH1-CH8/Logic/EXT/LINE), set the trigger slope, high-frequency suppression, noise suppression, and trigger level. The settings for different sources (such as Logic requiring source position, EXT requiring probe attenuation and input range) may vary; LINE source only triggers rising edge.
Enhanced Trigger (ENHANCED Menu): Includes multiple types, such as multi edge trigger OR (select trigger source channel and slope, set trigger level for each channel, high-frequency/noise suppression), multi input mode trigger (set clock source, trigger source mode and combination conditions, time conditions, etc.), pulse width trigger (select source, polarity, high-frequency/noise suppression, trigger level, set time conditions and reference time, trigger when pulse width and reference time relationship are met), as well as rise/fall time trigger, runt signal trigger, timeout trigger, window trigger, etc. Some trigger types (such as bus signal trigger) are optional functions.
Combination trigger (B TRIG menu): Set the combination method of trigger A and trigger B (OFF/A Delay B/A to B (N)). In A Delay B mode, trigger A after it satisfies the specified time delay, and trigger B when it satisfies the specified time delay; In the A to B (N) mode, when A is triggered and B is triggered N times, it can be triggered, and both A and B can choose multiple types of edge triggering or enhanced triggering (such as bus signal triggering). However, when B is triggered through a window, the time limit is fixed at None, and the triggering condition for the mode without a clock source cannot be selected as True/False.
FORCE TRIG: Press the SHIFT+B TRIG key to forcibly trigger even if the triggering conditions are not met, and it can also be operated through the screen menu.
Trigger linkage function
Trigger action (ACTION menu): Press the SHIFT+MODE key to enter. In Action on Trig mode, you can set the action to be executed when triggered (beeping, printing, waveform saving, email sending), the number of actions, and the number of emails to be sent. Press the Execute key during execution, and press the Abort key to terminate the process; Please note that when printing is set to ON and Print To is set to Multi, it cannot be executed. The number of emails sent is limited by the smaller of the number of actions and the number of times it is set.
GO/NO-GO judgment (ACTION menu): In Go/GO AND/OR mode, set the number of actions, NO-GO times, and reference conditions (rectangular area/waveform area/polygon area/parameter range). When executing the judgment, press the Execute key and stop when the number of actions or NO-GO times is reached; The source waveforms are different, and there are differences in the available reference range types, such as Logic being unable to select rectangular and polygonal areas.
(3) Waveform acquisition
Acquisition condition settings (ACQUIRE menu): Control record length, high-resolution mode switch, acquisition mode (Normal/Convert/Average), sampling mode (Real time/Interpolation/Reactive), trigger mode, acquisition count (Normal/Convert mode), attenuation constant and average frequency (Average mode). Different acquisition modes are suitable for different scenarios, such as Envelope mode displaying waveform envelope and Average mode displaying average waveform; Repetitive sampling mode is not suitable for situations where the Logic trigger source or record length is ≥ 2.5M points; The recording length affects the sampling rate and observation duration. Long recording length may increase the calculation and measurement time, and the range of recording length corresponding to a single acquisition varies for different memory option models.
Waveform acquisition control (RUN/STOP/SINGLE key): Press the RUN/STOP key to start/stop the acquisition, which is equivalent to the SINGLE key when it matches the length of a single acquisition record; After triggering with the SINGLE key, the waveform is collected once and stopped. The triggering mode is automatically set to single shot, and the collection process can be terminated by pressing the RUN/STOP key.
(4) Display function
Display condition settings (PLAY menu): Control display format (Auto/Single/Dual, auto split or fixed split), display interpolation (OFF/nSine/Line/Pulse, different modes apply different signal types, such as Logic signal fixed Pulse interpolation), grid (Dot Grid/Line Grid, etc.), scale value display switch, waveform mapping (8/4 channel models map channels to screen areas, Auto mode automatically assigns, Manual mode manually sets), color (waveform, serial bus trend color, grid, zoom box intensity, etc.), waveform intensity (adjusted through jog shuttle, accumulation time can also be set in accumulation mode).
Accumulate function (Display menu): Select the Accumulate soft key to OFF (display single acquisition waveform), Intensity (use intensity to represent accumulated frequency), Color (use color to represent accumulated frequency, with 15 levels of color ranging from low to high as blue-green yellow red white), and the accumulation time can be adjusted; During the accumulation process, automatic parameter measurement and GO/NO-GO determination are based on the latest waveform. Accumulation stops when the acquisition is stopped, and clears and restarts when the acquisition is restarted. When changing the display format, the accumulation will clear and restart, and the latest waveform will be displayed when the accumulation is stopped.
SNAP SHOT/CLEAR TRACE: Press the SNAP SHOT key to keep the current waveform as a white snapshot on the screen until the trace is cleared; Press the CLEAR TRACE key to clear all screen waveforms. During the acquisition process, clearing the trace will clear the historical waveforms and restart the acquisition.
Backlight adjustment (UTILITY menu): In the system configuration, brightness can be adjusted, backlight automatic off time can be set, automatic shutdown can be turned on/off, and backlight can be manually turned off (press any key to restore) to meet the visual needs and power consumption control of different usage environments.
Transparent display on the operation screen (UTILITY menu): After enabling it in the system configuration, the menu and dialog box can be set to display transparently. It can be operated while viewing the background waveform. The transparency level is 1-5 (the higher the level, the clearer the background), and the transparency mode can also be quickly switched on and off through the icon in the bottom left corner of the screen.
(5) XY waveform display
XY waveform display settings (X-Y menu): Control the XY waveform display switch, X/Y-axis source waveform (8-channel model XY1-XY2 corresponds to CH1-CH4/Math1-Math4, XY3-XY4 corresponds to CH5-CHO/Math5-Math8; 4-channel models XY1-XY2 correspond to CH1-CH4/Math1-Math4), display settings, measurement source window (Main/Zoom1/Zoom2), display range (starting/ending), time-domain waveform display switch, split screen display switch, up to 4 XY waveforms can be displayed. To switch the settings menu, press the XY soft key.
Cursor measurement and area calculation (X-Y menu): Set the vertical/horizontal cursor position in cursor mode to measure parameters such as Δ X and Δ Y; Select the area determination method (Close/Loop/Rapidoid sum/Triangle sum) and polarity (CW/CCW, clockwise/counterclockwise is the positive direction) in Integ mode, and calculate the XY waveform area.
(6) Calculation and reference waveform
Calculation mode setting (MATH/REF menu): Select the calculation or reference waveform (8-channel model Math/Ref1 Math/Ref8, 4-channel model Math/Ref1 Math/Ref4), set the mode to OFF (not displayed), Math (displays calculation waveform), Ref (displays reference waveform); It should be noted that the calculation waveform is not displayed during single-mode acquisition, and the recording length is set to the maximum value, Math/Ref2、 4. 6 and 8 cannot be used.
Calculation function (Math mode): Supports addition, subtraction, multiplication (selecting source waveform), filtering function (delay/moving average/IIR low-pass/high pass, setting delay time, weighting points, filtering order and cutoff frequency, etc.), integration (selecting source waveform, initial point), counting operation (edge counting/rotation counting, setting polarity, trigger level, threshold, etc.), user-defined calculation (optional parameters and operators, setting labels, units, scaling, etc.). The selection of source waveforms for different calculation functions is limited by specific ranges, such as CH1-CH4 for 8-channel model Math1.
Reference waveform loading (Ref mode): Load reference waveforms (source waveforms for 8-channel model Ref1 are CH1-CH4/Math2-Math4, etc.), set labels, display reference waveform information, and vertical position. The selection range of reference waveform source waveforms varies depending on the model and channel number.
(7) FFT analysis
FFT waveform display (FFT menu): Control the FFT waveform display switch, analyze the source waveform (8-channel models CH1-CH8/Math1-Math8, 4-channel models CH1-CH4/Math1-Math4), FFT conditions (spectrum type/subtype, window, mode, unit, etc., some types require user-defined calculation options), analysis range (Main/Zoom1/Zoom2), vertical/horizontal scale values (Auto/Manual, manually set center/sensitivity or left and right boundaries/center and span), FFT point count, display up to 4 FFT waveforms (4-channel models up to 2), switch settings menu by pressing the FFT soft key.
FFT waveform measurement (FFT menu): Select the measurement mode (Marker/Peak/Parameter) from the Measure Setup menu, and set the measurement item and cursor position in Marker mode; Peak mode setting list number, peak detection threshold, peak valley difference, measurement range, displaying peak frequency and amplitude; Parameter mode (only available for specific spectrum types) enables/disables overall value measurement, and the number of FFT points and display points may be adjusted due to the length of the display record. When the number of points is insufficient, data will be extracted, and when the number of points is too large, the adaptation will be reduced.
(8) Measurement function
Cursor measurement (CURSOR menu): Supports Δ T (measuring time, selecting source waveform, measurement item, cursor jump, cursor position), Δ V (measuring vertical value, selecting source waveform, measurement item, cursor position), Δ T&Δ V (simultaneously measuring time and vertical value), Marker (marking cursor, selecting display format, source waveform and measurement item, cursor jump, position), Degree (angle cursor, selecting source waveform, measurement item, reference setting, cursor jump, position). The selection range of different cursor types of source waveforms varies depending on the model and function, such as Δ V cursor only supporting CH/Math channels.
Automatic parameter measurement (MEASURE menu): After enabling, select the measurement source waveform and measurement items (such as Max/Min/P-P/Freq, etc.), measurement position indication, reference level, measurement source window (Main/Zoom1/Zoom2), measurement range (starting/ending point), statistical processing (Continuous/Cycle/History mode, processing statistical data of automatic measurement values, such as trend chart, histogram, list display), enhanced parameter measurement (measuring and calculating parameters in two regions, setting expressions, labels, units, etc.), measurement item display position can be selected through the Indicator soft key and indicated by the cursor, reference level can be set near/far/middle value, etc., and some functions in scrolling mode (such as statistical processing, serial display, etc.) During bus analysis, automatic measurement values may not be displayed and will resume after stopping data collection.
(9) Waveform scaling
Waveform scaling (ZOOM1/ZOOM2 menu): Control the scaling switch, scaling source waveform, display format, scaling position, main window display mode, scaling factor, automatic scrolling, up to 2 scaling positions. When the ZOOM1/ZOOM2 keys are on, the ZOOM knob controls the corresponding window waveform. Press the rotary knob to enter FINE mode for high-precision adjustment; Automatic scrolling allows setting the scrolling direction and speed, and the zoom position can be adjusted through the jog shuttle or on-screen numeric keypad. When two zoom windows are opened simultaneously, the zoom position can be linked and controlled.
Vertical Zoom (ZOOM menu): The Vertical Zoom soft key is used to reset the vertical zoom (collectively initialize the zoom position and multiplier of all waveforms), the source waveform, and the vertical zoom position and multiplier. A single waveform can be initialized using the RESET key, and the vertical zoom position and multiplier can be adjusted using the jog shuttle. Press the SET key to switch adjustment options.
(10) Waveform search
Basic search operation (SEARCH menu): Set the search type (Edge/Attention/Pulse Width/Timeout), search criteria (corresponding to the type of source waveform, slope, level, mode, etc.), search range (starting/ending point), search skip (OFF/Holdoff/Precision, skipping the specified time or number of searches), detect waveform display (marker display, result window selection), perform search, detect point number and zoom position, display configuration during search is similar to ZOOM menu, search results are displayed in the center of the result window (Zoom1/ZOOM2), and waveform acquisition or cumulative waveform search cannot be performed during the search process.
Various search settings: Edge search (selecting source waveform, slope, trigger level and lag), Pattern search (selecting clock source, trigger source pattern and combination conditions, time conditions, etc.), Pulse Width search (selecting source, polarity, time conditions and reference time), Timeout search (selecting source, polarity, timeout time). The selection range and condition settings for different search types of source waveforms vary. For example, when Pattern search does not have a clock source, all CH and Logic signal patterns need to be set.
(11) Serial Bus Signal Analysis and Search (Serial BUS menu, optional function)
Supports analysis and search of FlexRay, CAN, CAN FD, LIN, CXPI, SENT, PSI5 Airbag, UART, I2C, SPI, and user-defined serial bus signals. The settings for each bus type include:
Bus settings: Automatic settings (configuring source waveform, bit rate, level, hysteresis, etc.) or manual settings (bit rate, sampling points, channel allocation, etc.). Automatic settings may not be able to adapt to some input signals, and cannot be automatically set when the source waveform is a Math channel.
Decoding display: Set the display format (Hex/Label/Symbol, etc. Symbol requires loading physical values/symbol definition files) and display position (Auto/Manual).
List/Trend Display: The list displays the analysis results (serial number, ID, data, etc.), and can be set in terms of list size, display position, zoom link, and filtering criteria; Trend display (supported by some buses) with settings for display sources, data items, cursor measurement, auto scaling, etc.
Search settings: Select the search type (such as frame start, error, ID/data, etc.), search criteria (frame format, ID mode, data range, etc.), perform the search, detect point numbers and zoom positions. The search results are displayed in the results window, and the search criteria and frame structure adaptation for different buses are different. For example, CAN FD supports ISO/non ISO standards, and SENT supports different version formats.
(12) Other functions
Waveform Histogram Display (HISTOGRAM Menu): Control the histogram display switch, source waveform, histogram type (amplitude/time/parameter), measurement parameters (statistical histogram mean, standard deviation, etc.), and visually display the distribution of waveform parameters.
Power Analysis (POWER ANALYSIS menu, optional function): Supports safe working area analysis, harmonic analysis, Joule integration measurement, switch loss analysis, power measurement, setting analysis type, source waveform, measurement parameters (such as harmonic frequency, integration time, etc.), suitable for special analysis of power related signals.
History waveform display and search (History menu): Control the history waveform display switch, display quantity, and search history waveforms (set search conditions and execute search), allowing for retrospective viewing of previously collected waveform data, facilitating fault diagnosis and signal change analysis.
Print and screenshot (PRINT/SAVE menu): Built in printer (optional) for paper loading and printing operations, USB/network printer printing, screenshot saving to files, and simultaneous output of print and screenshot data to multiple targets, meeting data recording and sharing needs.
Data saving and loading (SAVE/LOAD menu): Connect a USB storage device to save waveform data, set data, and other types of data (such as histograms, trends, etc.), load various saved data, perform file operations (new/delete/rename, etc.), facilitate data backup and instrument status recovery.
Ethernet communication (Ethernet menu): Connect to the network, configure TCP/IP settings, FTP server (PC access instrument), SMTP client (email sending), FTP client (connect to network drive), network printer configuration, SNTP time synchronization, realize network remote control and data transmission of the instrument.
Synchronization operation (DLMsync menu, optional function): Start/stop synchronization operation of multiple instruments, correct sampling deviation between units, and improve the accuracy of multi device collaborative testing.
Other operations (UTILITY menu): Change menu, message and USB keyboard language, set click sound, measure font size and display line count, view setting information, use the instrument as a USB storage device, IEEE 1588 clock synchronization, adapt to different user operating habits and system integration requirements.
The AQ1210A, AQ1215A, AQ1210D, AQ1210E, AQ1215E, AQ1215F, and AQ1216F OTDR (Optical Time Domain Reflectometer) models are mainly used for the installation and maintenance of fiber optic lines in access networks and user networks. They can detect fiber optic fault locations, monitor transmission losses, fusion losses, and other parameters.
Core functions and operations
(1) OTDR core functions
Optical pulse measurement
Real time measurement (TRACE mode): The waveform is updated and displayed in real time during measurement, and events such as fusion loss and return loss can be monitored in real time. It supports adjusting parameters such as wavelength and distance range. In MAP mode, it will automatically switch to TRACE mode.
Average measurement:
TRACE mode: Take the average of multiple measurements to display the waveform, suitable for detecting weak events masked by noise.
MAP mode: Automatically analyze OTDR waveform after average measurement, display various event types with icons, support preset qualified/unqualified judgment conditions, and identify results with colors.
Multi wavelength measurement: A single operation can measure two wavelengths, 1310nm and 1550nm (or 850nm and 1300nm). First measure 1310nm (or 850nm), and then automatically switch to another wavelength.
Automatic check before measurement:
In use fiber optic alarm: detect whether there is communication light in the tested fiber optic cable to avoid affecting normal communication. If there is, a pop-up window will prompt whether to continue.
Connection check: Check the connection status between the device and the fiber optic cable, and prevent the OTDR port from emitting light if it is not connected correctly.
The data shows
TRACE mode (waveform display): The horizontal axis represents distance and the vertical axis represents loss level. The waveform can be scaled and moved, and the detected loss or reflection events (such as connectors, fusion points, bending points, etc.) are marked on the waveform.
MAP mode (icon display): Use different icons to display the loss and reflection of events such as connection points, curved sections, and open ends, arranged in order from the measurement starting point to the open end, clearly presenting the event location and distance.
data analysis
Trace mode: manually measure the distance between two points, fusion loss, return loss, etc. using the cursor and markers, supporting multiple measurement methods such as 4-point and 6-point markers.
Event analysis: Automatically detect all events in the waveform, display event types (such as positive/negative fusion loss, reflection, bending loss, etc.) and analysis results (distance, loss value, etc.), support manual editing of events (insertion, deletion, adjustment of marker position).
Qualified/unqualified judgment: preset thresholds for fusion loss, return loss, loss per kilometer, total loss, etc., automatically judge whether the measured value meets the standard. In TRACE mode, qualified items are marked in green and unqualified items are marked in red, and in MAP mode, color coded icons are used.
File function: Supports saving measurement data (. SOR format, including waveform, condition, event list), reports (. PDF format), system settings (. CFG format), screenshots (. BMP/. JPG format), can be stored in built-in memory (approximately 256MB) or USB devices, supports file copying, deletion, renaming, and report generation (can choose to include measurement conditions, waveform, event list, etc.).
(2) Practical tool functions
Light Source: Generate specific wavelength measurement light (such as AQ1210A supporting 1310nm, 1550nm) for fiber loss measurement or identification, and can output continuous light (CW) or modulated light (such as 270Hz, 1kHz).
Visible light source (/VLS option): 650nm wavelength visible light, used for visual detection of fiber breakage and inspection of multi-core fiber cores, supporting CW and 2Hz modulation modes.
Optical power meter (/SPM//HPM//PPM option)
Standard optical power meter (/SPM): measuring fiber loss or optical signal power of communication equipment in the wavelength range of 800-1700nm.
High power optical power meter (/HPM): Maximum measurement+27dBm high power, used for loss measurement in high-power scenarios.
PON optical power meter (/PPM): Simultaneously measure the optical power of passive optical networks (PON) at three wavelengths of 1310nm/1490nm/1550nm.
Support logging function, record short-term optical power stability, generate CSV format log files, calculate maximum, minimum, and average values.
Power checker (/PC option): detects the presence and power value of communication light in the tested fiber through the OTDR port, measuring wavelengths covering commonly used bands such as 1310nm and 1490nm.
Fiber end face inspection (/FST option): Connect the designated fiber end face inspection probe of Yokogawa, capture the status of the fiber end face and display it on the device screen. The image can be saved, and qualified/unqualified judgments can be made for the end face contact area, cladding area, and fiber core area respectively (in accordance with IEC 61300-3-35 standard).
Optical switch control: Connect a compatible optical switch box (such as AQ3550, 1 × 12 port configuration) to switch the measurement optical path in optical pulse measurement, and automatically switch the target channel during multi-core measurement.
(3) Application Function
OTDR Smart Mapper: Automatically repeat average measurements with different pulse widths in a single operation, analyze events automatically after completion, support MAP/TRACE mode display, MAP mode presents line events with icons, and TRACE mode combines multiple pulse width waveforms to improve measurement accuracy.
Multi Fiber Project: Manage the conditions and core information required for multi-core fiber measurement through “projects”, support real-time measurement, average measurement, optical power measurement, fiber inspection probe operation, automatically save the measurement results of each fiber core to the corresponding folder, and avoid missing measurements.
Auto Loss Test: Two devices act as light sources and optical power meters respectively, automatically switching between 1310nm and 1550nm wavelengths to measure fiber loss; A single device can test fiber loss through loopback mode (OTDR port connected to OPM port).
Multicore Loss Test: Two devices are set as the master (optical power meter) and slave (light source), respectively. The master creates a project and transmits it to the slave. Through signal transmission of fiber optic synchronization information, the multi-core fiber loss is measured in batches, and testing can be resumed from the next core after interruption.
Advanced Analysis
Multi trajectory analysis: Load up to 4 waveforms and display comparisons simultaneously, with the ability to adjust the vertical position of each waveform.
Bidirectional trajectory analysis: Combining waveforms measured from both ends of the fiber, accurately measure the fusion loss of fibers with different levels of backscattering.
Differential trajectory analysis: Load two waveforms, display their difference waveforms, and measure the loss and distance of the difference waveforms with markers.
Segment analysis: Set starting point (S) and ending point (E) markers, measure the specified segment return loss and total loss, and support setting reference point (B) to calculate return loss.
(4) System setup and maintenance
System settings: configurable power-saving mode (screen brightness, automatic sleep), network (LAN/WLAN, supports remote control and data transmission), language, startup interface (TRACE/MAP/settings information), screen color (Color 1/Color 2/Black and White), operation lock (PIN code restricts laser output, mode switching, etc.), expiration date (expiration prompt for calibration or device lock).
Troubleshooting and Updating: Provides common troubleshooting solutions, error code explanations, supports firmware updates via USB, can restore factory settings (divided into “Reset Settings” and “Reset Settings and Delete User Files”), supports adding optional feature licenses.
Maintenance and storage: Regular mechanical and operational inspections should be conducted, and high temperature, humidity, and vibration environments should be avoided during storage. The battery pack should be operated according to the specifications in the dedicated manual.
Safety and usage regulations
Safety warning: When measuring, the light source port will light up. Do not disconnect the connected fiber optic cable to avoid direct light to the eyes, which may cause visual damage; When the fiber optic cable is not connected, the light source port cover needs to be closed.
Operating standards: Before use, read the manual thoroughly and strictly follow the steps to set measurement conditions and perform measurements; USB devices should not be unplugged or powered off during reading and writing to avoid data damage; Fiber optic connections need to be checked for correctness to prevent equipment or fiber optic damage.
Trademark statement: Microsoft, Google Chrome, Adobe, Bluetooth, etc. are registered trademarks of corresponding companies, omitted from the manual ® And TM symbol.
Summary of Key Tables
(1) Wavelength of various types of light sources (partial)
Model measurement of light wavelength
AQ1210A 1310nm、1550nm
AQ1215A 1310nm、1550nm
AQ1210D 1310nm、1550nm、850nm、1300nm
AQ1210E 1310nm、1550nm、1625nm
(2) File format description
Extension Description
. SOR optical pulse measurement results (including measurement/analysis conditions, waveforms, and event lists)
. PDF report format for current waveform or saved files
CFG device system settings (devices, connections, etc.)
Screenshot of. BMP/. JPG devices
Multiple waveforms measured simultaneously by SOZ
The waveform measured by the SMP Smart Mapper function
(3) Meaning of warning symbols
Symbol+Text Meaning
Warning: Operations/conditions and preventive measures that may cause serious or fatal injuries
CAUTION prompts operations/conditions and preventive measures that may cause minor injuries, equipment damage, or data loss
Note: Important information for correct device operation
As an OTDR device, AQ1000 is primarily used to detect fiber optic fault locations, monitor transmission losses, fusion losses, and other parameters. Its main functions are as follows:
1. Optical pulse measurement function
Support two core measurement modes to meet different scenario requirements:
Average Measurement
TRACE mode: After multiple measurements, take the average of the data and display the results in waveform form to improve the signal-to-noise ratio. It can detect weak events that are masked by noise, such as fusion losses and reflections.
MAP mode: After completing the average measurement, the OTDR waveform is automatically analyzed, and various events (such as fusion points and bending points) are marked with icons. If the qualified/unqualified judgment conditions are preset, the judgment results will be displayed in the color of the icon.
Key feature: Supports one-time measurement of dual wavelengths of 1310nm and 1550nm (multi wavelength measurement). During measurement, the average measurement is completed at 1310nm first, and then automatically switches to 1550nm measurement.
Real time measurement
Only supports TRACE mode, with real-time waveform updates and displays during the measurement process. It can monitor events such as fusion loss and return loss in real time, as well as observe waveform changes when parameters such as wavelength, distance range, and pulse width change.
Limitation: Cannot be performed in MAP mode, it will automatically switch to TRACE mode after starting real-time measurement.
2. Data display and analysis function
The data shows
TRACE mode: The horizontal axis represents distance and the vertical axis represents loss level, displaying the waveform of optical pulse measurement. The waveform can be scaled and moved, and detected losses or reflections (referred to as “events”) will be marked on the waveform.
MAP mode: Display all events from the measurement starting point to the fiber optic endpoint in order using icons, label the event type (such as fusion, bending, splitter) and distance from the starting point, and visually present the status of the fiber optic line.
data analysis
Waveform analysis: Measure the distance between two points, fusion loss, and return loss (inter marker return loss) through the cursor and markers.
Event analysis: Automatically detect events and display them on the screen (TRACE mode marked on the waveform, MAP mode displayed with icons), support event editing (insert/delete events, insert/delete distance reference point R), adjustable event detection conditions (such as fusion loss threshold, return loss threshold).
3. Pass/Fail Judgment
Judgment logic: Set a threshold for each measurement item. If the measurement value does not exceed the threshold, the event is judged as “Pass”, and if it exceeds the threshold, it is judged as “Fail”.
Judgment items: including connector loss, fusion loss, return loss, loss per kilometer between events (dB/km), and total loss.
The results show that in TRACE mode, qualified events have no special markings, while unqualified events are marked in red; In MAP mode, different colored icons are used to distinguish between them. The top progress bar is green when all events are qualified, and red when there are unqualified events.
4. Light source and power detection function
Stable Light Source
Transmit measurement light (continuous CW or modulated CHOP) from the OTDR port, with a wavelength consistent with the OTDR light pulse wavelength (1310nm/1550nm), for measuring optical loss or identifying optical fibers.
Visible light source (/VLS option)
Only supported by VLS option devices, emitting 650nm visible light (CW or 2Hz modulated CHOP) from the VLS port for visual inspection of fiber breakpoints and checking the core of multi-core fibers.
Power checker
Detect the presence of communication light (in use fiber) in the measured optical fiber through the OTDR port and check its power value. The supported wavelengths for measurement include 1310nm, 1490nm, 1550nm, 1625nm, and 1650nm.
5. Data storage and transmission function
File type and purpose
Characteristics of file format usage
. SOR stores the measurement results of optical pulses (including measurement/analysis conditions, waveform data, and event list data), which can display waveforms and event analysis results after loading. It only supports SOR files generated by AQ1000 devices
PDF stores the waveform data of the current screen or saved files in a report format. The report can be customized to include items such as job information, link summaries, and waveform diagrams
CFG storage system settings (devices, connections, etc.) can be used for unified configuration of multiple AQ1000 devices
. BMP/. JPG storage device screen images are only for viewing on a computer and cannot be loaded back into AQ1000
SOZ stores multiple waveforms measured simultaneously and only supports loading with AQ1000. When using AQ7933 OTDR simulation software for PC analysis, it needs to be split into SOR files
storage medium
Internal memory: Approximately 480MB, non removable, used for storing files and system files (such as the ACKUP and USERS-MANUAL folders).
USB storage medium: Supports USB 1.0/1.1/2.0 standard USB devices (Type A ports), which can store waveform data, measurement conditions, etc; The Type B Micro-B port can connect the device as a high-capacity storage device to a computer and operate internal files.
6. System auxiliary functions
Power saving mode: can set screen brightness (4 levels, including off), distinguish between battery powered and USB-AC adapter powered brightness; Support automatic sleep mode. After the device is turned on and there is no operation for the set time (1/5/10/30 minutes), it will automatically enter sleep mode. If there is no operation for 2 hours, it will automatically shut down.
Language and Display Settings: Supports multi language switching, and can set the initial screen (TRACE/MAP/Setup Info.) and screen color (Color 1/Color 2/Black and White) for startup.
Firmware update: Store the new firmware on a USB storage medium and connect it to the Type A port to update the device firmware.
Operation process (core scenario)
1. Average measurement (TRACE mode)
Mode switching: Click the TRACE/MAP button to ensure that the data is displayed in TRACE mode (the button displays as MAP).
Parameter settings: Click the Wavelength button to select the wavelength (1310nm/1550nm/1310nm+1550nm), set the distance range (automatic AUTO or manual, such as 200m-256km), and pulse width (automatic AUTO or manual, 3ns-20 μ s).
Start measurement: Press the AVG button, and the average measurement duration and laser on indicator will be displayed at the top of the screen. After the measurement is completed, it will automatically stop and perform event analysis, displaying waveforms and event results; Press the AVG button again to stop the measurement midway.
Data saving: Click on the floppy disk icon to save directly (in SOR/PDF/SOR+PDF format), or enable automatic saving in OTDR settings to automatically save data after measurement is completed.
2. Real time measurement (TRACE mode)
Parameter settings: Same as average measurement, select wavelength, distance range, pulse width (automatic or manual).
Start measurement: Press the REAL TIME button to activate the laser display and update the waveform in real-time; Press the REAL TIME button again to stop the measurement.
Data manipulation: During measurement, the cursor (displayed by clicking on the waveform position, dragging or clicking to move) and markers can be manipulated, and the current waveform data can also be saved (recording the waveform at the current time when saving).
3. Event analysis (TRACE mode)
Perform analysis: Press the MENU button and click the EVENT Analysis button. The device will automatically analyze the waveform and display the event (after averaging the measurements, it will be automatically executed without manual operation; when performing real-time measurements or loading real-time measurement SOR files, manual execution is required).
Result view: Information such as event number, distance, fusion loss, return loss, and event type is displayed in three forms: List, Separate, and All. You can click on the corresponding label to switch.
Event editing: Click on the waveform display area, the cursor will appear and the event editing interface will pop up. You can insert events (move the cursor to the target position and click the insert button), delete events (move the cursor to the event ▲ mark and click the delete button), and insert/delete distance reference point R.
4. Setting of qualified/unqualified judgment
Enter Settings: Press the MENU button, click OTDR Setup, and in the Setup Info. menu, click on the EVENT ANALYSIS area to enter the EVENT ANALYSIS SETUP screen.
Enable Judgment: Click the Pass Fail Judgment button and set it to ON.
Threshold setting: Set the threshold for each judgment item (such as connector loss ≤ 1.00dB, fusion loss ≤ 0.10dB, return loss ≥ 70dB, etc.).
View result: After the average measurement is completed, the unqualified events in the event list are highlighted in red, and the progress bar at the top of the TRACE mode displays the overall judgment result (green/red).
Data management
1. USB storage media operation
Connection and detection: Supports hot swapping, connects USB storage media (Type A port) when the device is turned on, and the device automatically detects it; When connecting, it is necessary to directly plug into the port without using a USB hub, and avoid frequent plugging and unplugging in a short period of time (with an interval of ≥ 10 seconds).
Data reading and writing precautions: When the USB storage medium access indicator light flashes or data is read or written, the medium cannot be removed or turned off, otherwise it may damage the medium or data; Only supports FAT format USB devices, does not support encrypted or protected USB devices.
2. Data saving and loading
Data saving: Press the MENU button, click the Save button, select the storage medium (internal memory/USB), file format (SOR/SOZ/SOR+JPG), set the file name, and save; Support automatic saving, enable Auto Save in OTDR settings, select the save mode (by date/custom User Define) and storage path.
Data loading: Press the MENU button, click the Load button, select the storage medium and target file (SOR/CFG/SOZ/PDF), the corresponding data will be displayed after loading the SOR/SOZ/CFG file, and the content will be viewed through a PDF viewer after loading the PDF file.
3. Report generation
Single file report: Press the MENU button, click the Report button, select the SOR file that needs to generate the report, set the report content items (such as job information, link summary, waveform diagram), and generate a PDF format report.
Multi file report: Press the MENU button, click the File button, select multiple SOR files, click the export report icon, and batch generate PDF reports.
System settings (key items)
1. OTDR settings (measurement related)
Measurement settings: including wavelength, distance range, pulse width, average duration (automatic or manual, 5-30 minutes), automatic save (ON/OFF), in use fiber alarm (ON/OFF, detecting the presence of communication light in the fiber to avoid affecting communication), connection check (ON/OFF, prohibiting OTDR port from emitting light when the fiber is not properly connected).
Event Analysis Settings: Set event search criteria (fusion loss threshold 0.01-9.99dB, return loss threshold 20-70dB, fiber endpoint threshold 3-65dB, whether bending loss is detected), pass/fail judgment (ON/OFF and threshold for each judgment item), and transmit fiber settings (ON/OFF, set the length of the transmit fiber to eliminate the influence of near end blind spots).
Analysis settings: Set the refractive index (IOR, 130000-179999, default 1.46000), backscatter level (1 μ s pulse width: -10.00 to -64.99dB; 1ns pulse width: -40.00 to -94.99dB), and mark the approximate method (LSA least squares method/TPA two-point method).
2. File settings
File Name Setting: Select the file name components (wavelength, comments, company name, fiber ID, etc.), set the tape number type (OFF or a-b to a-h), delimiter (such as _,~), and ID number (0-9999).
Report settings: Check the contents included in the report (such as job information, link summary, MAP chart, TRACE waveform, event list, etc.).
Label setting: Fill in fiber related information (company name, fiber type, cable ID, starting/ending position, etc.), which will be saved with the SOR file for easy traceability.
3. System settings
Power management: Set the screen brightness (Bright/Normal/Power Save/OFF) and automatic sleep time when powered by the battery/USB-AC adapter.
Network settings (/WLN options): Supports access point mode (AP) and station mode (Station), sets SSID, encryption type (WPA2-PSK), password, IP address, subnet mask, etc., can remotely control devices or transmit data through wireless LAN.
Restore factory settings: Select “Setup” to reset settings only (without deleting internal memory files), or select “All” to reset settings and delete all files in the USER folder except for the user manual (the BACKUP folder will be rebuilt to its default state).
Wireless LAN usage (/WLN option)
1. Network configuration
General settings: Press the MENU key → System Setup → Network Setup → Common Setup, set the username (default anonymous) and password for wireless connection authentication.
Access Point Mode (AP): Set SSID (such as AQ1000_TEMP01), encryption type (WPA2PSK), password, broadcast channel (AUTO or 1-11ch), IP address (such as 192.168.0.2), subnet mask (255.255.255.0), DHCP allocation starting address (such as 192.168.0.100), with the device as the access point and wireless terminals directly connected.
Workstation mode: Select a fixed SSID (manually entered or selected from a list of detected access points), set a password, DHCP (automatically obtained or manually set IP), and connect the device as a workstation to the existing wireless LAN.
2. Data transmission and remote control
Data transmission: Press the MENU button → System Setup → WLAN application, click OTDR Data Transporter, the device enters standby mode, the wireless terminal (such as a mobile phone) connects to the corresponding SSID, starts the OTDR Data Transporter software (needs to be downloaded from Yokogawa official website), and the data in AQ1000 can be transmitted.
Remote control: Click on OTDR Remote Controller, the device enters standby mode, the wireless terminal (PC/phone) connects to SSID, and controls the device through Yokogawa OTDR Remote Controller software or browser (enter device IP address), supporting control mode (can operate device, download files) and view mode (only view screen, download files).
Maintenance and upkeep
1. Daily inspection and cleaning
Mechanical inspection: After power failure, check the appearance of the equipment for any damage or deformation, ensure that the switches, connectors, and screws are not loose, and that the switches and moving parts operate smoothly; After powering on, check that the startup screen is normal, the buttons can switch screens, and the touch screen operation is sensitive.
Cleaning:
External device: Power off and disconnect the USB-AC adapter, wipe with a wrung out damp cloth, and avoid chemicals such as diluents, benzene, and alcohol to prevent deformation and fading.
Optical adapter and fiber end face: After turning off the power, open the light source port cover, remove the optical adapter (unscrew the M2 screw), wipe the fiber end face with a lint free and residue free lens cleaner, clean and reinstall the adapter (tightening torque of about 0.12N-m).
2. Troubleshooting and Error Handling
Common troubleshooting:
Troubleshooting and Solutions for Malfunctions
Check the USB-AC adapter connection (plug, power cord, DC plug) for no display during startup; Charge the battery and confirm that the POWER LED is on; Press and hold the power button for 2 seconds to force startup; If the backup files are damaged due to abnormal shutdown, long press the MENU button and press the power button until the device starts up
Screen automatically turns off to check battery level (low battery automatically shuts down); View power-saving mode settings (automatic sleep mode after no operation for the set time)
Touch screen unresponsive. Remove gloves and operate with bare hands; If there is still no response, restart the device or restore the factory settings
Error code handling: When the device displays an error code, refer to section 10.2 of the manual. For example, code 510 (PLUG CHECK Error) requires checking or cleaning the connector, and code 902 (low battery level) requires charging or replacing the battery; Hardware faults such as code 505-508 and 939-948 require contacting a Yokogawa dealer for repair.
3. Storage and consumables replacement
Storage conditions: After cleaning the equipment, it should be stored in an environment with stable temperature/humidity, no direct sunlight, minimal dust, and no corrosive gases; When not in use for a long period of time (≥ 1 month), store the battery in an environment of 10-30 ℃ after charging to avoid overdischarging.
Consumables replacement cycle:
Suggested replacement cycle for component names
The actual lifespan of the battery after 500 charging cycles is affected by the usage environment and cannot be replaced by oneself. It is necessary to contact the dealer
Backup battery (lithium battery) needs to be replaced at Yokogawa factory for 5 years
The LCD screen needs to be replaced at the Yokogawa factory after approximately 30000 hours
Ferrule plugs need to be replaced at Yokogawa factory every year
Universal adapter needs to be repurchased after 1 year
USB port needs to be replaced at Yokogawa factory after 1500 insertions and removals
4. Calibration and scrapping
Calibration cycle: It is recommended to conduct regular calibration once a year to ensure stable equipment performance and detect faults early.
Equipment scrapping: The equipment contains lithium-ion batteries and cannot be disassembled by oneself. It is necessary to contact the Henghe distributor and dispose of it according to relevant regulations.