Product Overview

Alstom LC105A-1 Industrial Control Module is a high-performance industrial control module launched by Alstom, dedicated to providing stable and reliable control and monitoring solutions for industrial automation systems. This module integrates multiple functional modules into one through highly integrated design, with powerful data processing, logic control, and communication capabilities. It can be widely used in multiple fields such as power, manufacturing, and energy management, and is an important component to ensure efficient and stable operation of industrial production.

Specification parameters

Input/output interface: Equipped with rich input/output interfaces and multiple analog input channels, it can accurately collect analog signals such as voltage, current, temperature, pressure, etc., with a sampling accuracy of ± 0.15%; At the same time, it has sufficient digital input/output channels, supports standard level signals, can quickly respond to external device status changes, and output precise control commands. In addition, there are dedicated communication interfaces such as RS-485 and Ethernet interfaces to meet the data exchange and networking needs with different devices and systems.

Working voltage: Supports a wide voltage input of 18-36V DC, with a built-in high-efficiency voltage regulator circuit, which can work stably in industrial sites with large voltage fluctuations, ensuring the stability and reliability of module operation.

Working temperature: The working temperature range is -40 ℃ to 80 ℃, which can adapt to harsh industrial environments such as severe cold and high temperature. Whether it is outdoor power facilities or high-temperature production workshops, it can maintain stable performance.

Data processing capability: Equipped with high-performance processors, it has powerful data processing and computing capabilities, with a data processing speed of over 100000 times per second. It can perform real-time filtering, analysis, conversion and other processing operations on collected data, providing timely and accurate data support for system control.

Size specifications: Adopting a compact modular design, the size is approximately [specific length x width x height dimensions], occupying small space and making it easy to install inside various control cabinets or devices with limited space.

Core functions

Data collection and processing: It can collect various signals in the industrial production process in real time, and preprocess the collected data, including filtering and denoising, range conversion, linearization processing, etc., effectively improving data quality and usability. By using built-in algorithms for deep analysis of data, signal peak detection, trend prediction, and other functions can be achieved, providing powerful basis for system control decisions.

Precise logic control: Based on preset control logic and algorithms, precise control of external devices is achieved. In the power system, transformer tap changer and circuit breaker opening and closing can be automatically adjusted according to changes in grid parameters; In industrial automation production lines, precise control of motor start stop, speed adjustment, and the execution of robotic arm actions can be achieved to achieve automated and intelligent operation of equipment.

Efficient communication networking: With the help of RS-485, Ethernet and other communication interfaces, it supports multiple communication protocols such as Modbus RTU, Modbus TCP, Profibus, etc., and can achieve interconnection and intercommunication with different brands, types of devices and upper computers. Through network communication, the collected data can be uploaded in real time to the monitoring center and control instructions issued by the monitoring center can be received, achieving remote monitoring and control.

Intelligent fault diagnosis and protection: Equipped with a comprehensive fault diagnosis system, it can monitor its own working status and external device connection in real time. When abnormal situations such as input signal exceeding the range, communication interruption, and module high temperature are detected, an alarm signal is immediately issued, and protective measures such as cutting off output and entering safe working mode are automatically taken to prevent the fault from expanding and ensure the safe operation of the system.

Working principle

When the Alstom LC105A-1 Industrial Control Module is working, the analog signals output by external sensors or devices are connected to the module through the analog input channel. The signal is first amplified, filtered, and processed by the signal conditioning circuit, and then converted into digital signals through an analog-to-digital converter (ADC), which is transmitted to the built-in processor. The digital input signal directly enters the processor through the digital input interface. The processor performs logical operations and processes on input data based on programs and algorithms pre stored in internal memory, generating corresponding control instructions. These instructions are converted into analog signals through digital output channels or digital to analog converters (DACs), and then output to external actuators to achieve precise control of the device.

During the communication process, the communication interface module is responsible for transmitting and receiving data with external devices. When receiving data, decode and verify the signal before passing it to the processor; When sending data, encode and package the data processed by the processor, and send it out through a communication interface. At the same time, the clock circuit and power management circuit inside the module provide stable clock signals and power supply for the entire system, ensuring that all functional modules work together normally.

Key advantages

High precision and high reliability: Advanced sensor technology and high-precision A/D and D/A converters are used to ensure high precision in data acquisition and control. High quality electronic components are selected and rigorously tested to demonstrate excellent resistance to electromagnetic interference and environmental adaptability. They can operate stably even in complex electromagnetic environments and harsh weather conditions, significantly reducing equipment failure rates and maintenance costs.

Flexible scalability: Rich input and output interfaces and support for multiple communication protocols enable it to flexibly adapt to different industrial equipment and system requirements. Users can easily achieve functional expansion and system upgrades by adding expansion modules or adjusting software configurations according to actual application scenarios, meeting the changing needs of enterprise production development.

Efficient processing performance: The combination of high-performance processors and optimized data processing algorithms ensures that the module processes large amounts of data quickly and accurately, responds to external signal changes in a timely manner, makes control decisions quickly, and significantly improves system operating efficiency and production efficiency.

Convenient installation and maintenance: The compact modular design and standardized interface make module installation easy and can be quickly integrated into existing systems. The comprehensive self diagnostic function and clear fault indication facilitate technicians to quickly troubleshoot and repair faults, shorten equipment downtime, and improve production continuity.

Precautions

Installation environment requirements: It should be installed in a dry, well ventilated, non corrosive gas, and non violent vibration environment. Avoid installation in high temperature, humid, and dusty areas to prevent electronic components from being affected by moisture, oxidation, or dust blockage, which can affect performance and lifespan. The installation location should be far away from strong electromagnetic interference sources such as large motors and transformers to reduce the impact of electromagnetic interference.

Power connection specification: Before connecting the power supply, it is necessary to confirm that the input power supply voltage is consistent with the module requirements and ensure that the power supply polarity is correct. It is recommended to use a stable power supply and install appropriate fuses and filtering devices in the power line to prevent power fluctuations and surges from damaging the module.

Key points for signal connection: When connecting input and output signal cables, ensure that the cables are firmly connected to avoid virtual connections and short circuits. For analog signals, shielded cables are used and the shielding layer is reliably grounded to reduce external interference. At the same time, pay attention to matching the signal range to prevent the input signal from exceeding the range and damaging the module.

Software operation specifications: When configuring and programming software, strictly follow the product manual to avoid system failures or data loss caused by improper operation. Regularly backup module software for quick system recovery in case of failure. Before upgrading software versions, conduct testing to ensure compatibility between the new version of software and hardware.

Similar model supplement

Alstom LC106A-1 Industrial Control Module: It belongs to the same series as LC105A-1 and has similar basic functions and interface layouts. However, LC106A-1 has a significant improvement in data processing speed, with data processing speed 30% faster than LC105A-1, and supports more communication protocols. It is suitable for complex industrial control systems with higher requirements for data processing speed and communication compatibility.

Alstom LC104A-1 Industrial Control Module: This model focuses on digital signal processing. Compared to LC105A-1, it has increased the number of digital input/output channels by 40% and has more powerful logic operation functions. It is suitable for industrial scenarios mainly based on digital signal control, such as automated production line logic control and power system switch monitoring and control. However, its analog signal processing capability is relatively weak.

Application scenarios

Power system: Used for real-time monitoring and control of the operating status of power equipment such as generators, transformers, and circuit breakers in power plants, substations, and other electrical facilities. By collecting parameters such as device voltage, current, and temperature, data analysis and processing are carried out to achieve fault diagnosis, protection control, and optimized operation of the power system, ensuring the safety and stability of power supply.

Industrial automation production line: widely used in industries such as automobile manufacturing, electronic equipment manufacturing, mechanical processing, etc. Responsible for coordinating and controlling the operation rhythm and actions of various equipment on the production line, such as controlling the robot arm to grasp and place, conveyor belt start stop speed regulation, processing equipment parameter settings, etc. Through communication and networking with other equipment and control systems, achieve production line automation and intelligence, improve production efficiency and product quality.

Energy management system: In industrial enterprise energy management, it is used to collect energy consumption data of energy consuming equipment such as motors, boilers, air conditioners, etc., such as electricity, water, gas, etc. Through data analysis and processing, real-time monitoring, statistical analysis, and optimization control of energy consumption can be achieved, helping enterprises understand energy usage, formulate energy-saving measures, and reduce energy costs.

Process control system: In process industries such as chemical, pharmaceutical, and food processing, it precisely controls and monitors process parameters such as temperature, pressure, flow rate, and liquid level in the production process. According to the preset process requirements, automatically adjust the valve opening, pump speed and other actuators to ensure stable production process, meet product quality standards, and promptly handle abnormal situations during production to ensure production safety.

Product Overview

Alstom AL132 control board module card is a professional control board module card launched by Alstom, mainly serving key links in industrial automation control and power systems. It is designed with high integration and high reliability as its core concept, integrating various functions such as data acquisition, signal processing, logical operation, and equipment control into one. In industrial production scenarios, whether it is complex production line automation control or stable operation monitoring of power equipment, AL132 can provide solid guarantees for the efficient operation of the system with its excellent performance, and is an indispensable core component for achieving industrial intelligence and automation.

Specification parameters

Input and output channels: With rich input and output interfaces, including multiple analog input channels, it can accurately collect analog signals such as voltage, current, temperature, pressure, etc., with a sampling accuracy of ± 0.2%; The number of digital input and output channels is sufficient, supporting standard level signals, able to quickly respond to external device status changes, and achieve precise control command output. In addition, it is equipped with dedicated communication interfaces such as RS-485 and Ethernet interfaces to meet the data exchange and networking requirements with different devices and systems.

Working voltage: Supports wide voltage input of 18-36V DC, with built-in high-efficiency voltage regulator circuit, capable of stable operation in industrial sites with large voltage fluctuations, ensuring the stability and reliability of module card operation.

Working temperature: The working temperature range is -40 ℃ to 85 ℃, suitable for harsh industrial environments such as severe cold and high temperature. Whether it is outdoor power facilities or high-temperature industrial plants, stable performance can be guaranteed.

Data processing capability: Equipped with high-performance processors, it has powerful data processing and computing capabilities, with a data processing speed of over 80000 times per second. It can filter, analyze, convert and process collected data in real time, providing timely and accurate data support for system control.

Size specifications: Adopting a compact card design, the size is approximately [specific length x width x height dimensions], occupying small space and making it easy to install inside various control cabinets or devices with limited space.

Core functions

Data collection and preprocessing: It can collect various signals in the industrial production process in real time, and perform preprocessing operations such as filtering and denoising, range conversion, and linearization on the collected data, effectively improving data quality and usability. At the same time, deep analysis of data is carried out through built-in algorithms to achieve signal peak detection, trend prediction, and other functions, providing strong basis for system control decisions.

Precise device control: Based on preset control logic and algorithms, precise control of external devices is achieved. In the power system, transformer tap changer and circuit breaker opening and closing can be automatically adjusted according to changes in grid parameters; In industrial automation production lines, it is possible to accurately control the start stop and speed of motors, as well as the execution of robotic arm movements, achieving equipment automation and intelligent operation.

Efficient communication networking: With the help of communication interfaces such as RS-485 and Ethernet, it supports multiple communication protocols such as Modbus RTU, Modbus TCP, Profibus, etc., and can achieve interconnection and intercommunication with devices of different brands, types, and upper computers. Through network communication, the collected data can be uploaded in real time to the monitoring center, and control instructions issued by the monitoring center can be received to achieve remote monitoring and control.

Intelligent fault diagnosis and protection: Equipped with a comprehensive fault diagnosis system, it can monitor its own working status and external device connection in real time. When abnormal situations such as input signal exceeding range, communication interruption, and module card temperature are detected, an alarm signal is immediately issued, and protective measures such as cutting off output and entering safe working mode are automatically taken to prevent the fault from expanding and ensure the safe operation of the system.

Working principle

When the Alstom AL132 control board module card is working, the analog signals output by external sensors or devices are connected to the module card through the analog input channel. The signal is first amplified, filtered, and processed by the signal conditioning circuit, and then converted into digital signals through an analog-to-digital converter (ADC), which is transmitted to the built-in processor. The digital input signal directly enters the processor through the digital input interface. The processor performs logical operations and processes on input data based on programs and algorithms pre stored in internal memory, generating corresponding control instructions. These instructions are converted into analog signals through digital output channels or digital to analog converters (DACs), and then output to external actuators to achieve precise control of the device.

During the communication process, the communication interface module is responsible for transmitting and receiving data with external devices. When receiving data, decode and verify the signal before passing it to the processor; When sending data, encode and package the data processed by the processor, and send it out through a communication interface. At the same time, the clock circuit and power management circuit inside the module card provide stable clock signals and power supply for the entire system, ensuring that all functional modules work together normally.

Key advantages

High precision and high reliability: Advanced sensor technology and high-precision A/D and D/A converters are used to ensure high precision in data acquisition and control. High quality electronic components are selected and rigorously tested to demonstrate excellent resistance to electromagnetic interference and environmental adaptability. They can operate stably even in complex electromagnetic environments and harsh weather conditions, significantly reducing equipment failure rates and maintenance costs.

Flexible scalability: Rich input and output interfaces and support for multiple communication protocols enable it to flexibly adapt to different industrial equipment and system requirements. Users can easily achieve functional expansion and system upgrades by adding expansion modules or adjusting software configurations according to actual application scenarios, meeting the changing needs of enterprise production development.

Efficient processing performance: The combination of high-performance processors and optimized data processing algorithms ensures that module cards can quickly and accurately process large amounts of data, respond to external signal changes in a timely manner, make control decisions quickly, and significantly improve system operating efficiency and production efficiency.

Convenient installation and maintenance: Compact design and standardized interfaces make module card installation easy and can be quickly integrated into existing systems. The comprehensive self diagnostic function and clear fault indication facilitate technicians to quickly troubleshoot and repair faults, shorten equipment downtime, and improve production continuity.

Precautions

Installation environment requirements: It should be installed in a dry, well ventilated, non corrosive gas, and non violent vibration environment. Avoid installation in high temperature, humid, and dusty areas to prevent electronic components from being affected by moisture, oxidation, or dust blockage, which can affect performance and lifespan. The installation location should be far away from strong electromagnetic interference sources such as large motors and transformers to reduce the impact of electromagnetic interference.

Power connection specification: Before connecting the power supply, it is necessary to confirm that the input power supply voltage is consistent with the requirements of the module card, and ensure that the power supply polarity is correct. It is recommended to use a stable power supply and install appropriate fuses and filtering devices in the power line to prevent power fluctuations and surges from damaging the module card.

Key points for signal connection: When connecting input and output signal cables, ensure that the cables are firmly connected to avoid virtual connections and short circuits. For analog signals, shielded cables are used and the shielding layer is reliably grounded to reduce external interference. At the same time, pay attention to matching the signal range to prevent the input signal from exceeding the range and damaging the module card.

Software operation specifications: When configuring and programming software, strictly follow the product manual to avoid system failures or data loss caused by improper operation. Regularly backup module card software for quick system recovery in case of failure. Before upgrading software versions, conduct testing to ensure compatibility between the new version of software and hardware.

Similar model supplement

Alstom AL133 control board module card: Same series as AL132, similar in basic functions and interface layout, but AL133 has significant improvements in data processing speed, with data processing speed 40% faster than AL132, and supports more communication protocols, suitable for complex industrial control systems with higher requirements for data processing speed and communication compatibility.

Alstom AL131 control board module card: focuses on digital signal processing, with a 50% increase in the number of digital input and output channels compared to AL132. It has more powerful logic operation functions and is suitable for industrial scenarios mainly based on digital signal control, such as logic control of automated production lines and monitoring and control of power system switch values. However, its analog signal processing capability is relatively weak.

Product Overview

Alstom IR139-1 module card is a powerful module card launched by Alstom, mainly used in industrial automation control, power system monitoring and management, and other fields. It relies on advanced technology and reliable performance to undertake important tasks such as data acquisition, signal processing, and equipment control in complex industrial environments, and is one of the key components to ensure the stable operation of industrial systems. This module card integrates multiple functions into one through highly integrated circuit design, featuring small size, easy installation, and strong adaptability, and can flexibly adapt to different industrial equipment and system architectures.

Specification parameters

Input/output interface: equipped with multiple analog input channels, it can accurately collect analog signals such as voltage, current, temperature, pressure, etc., with a sampling accuracy of up to ± 0.1%; Simultaneously equipped with digital input/output channels, supporting standard level signal input and output, capable of quickly responding to external device status changes and outputting control commands. In addition, it also has dedicated communication interfaces such as RS-485, Ethernet interfaces, etc., which facilitate data exchange and networking with other devices or systems.

Working voltage: Supports a wide voltage input range, usually 18-36V DC, which can adapt to the power supply conditions of different industrial sites, enhancing the versatility and stability of the module card. In environments with large voltage fluctuations, the built-in voltage regulator circuit can ensure the normal operation of the module card.

Working temperature: It can operate stably within a wide temperature range of -40 ℃ to 85 ℃, ensuring its performance is not affected in both harsh outdoor environments and high-temperature industrial plants, meeting the application needs of various harsh industrial environments.

Data processing capability: Built in high-performance processor with fast data processing and computing capabilities, capable of real-time filtering, analysis, conversion and other processing operations on collected data, with a processing speed of over 100000 times per second, ensuring the timeliness and accuracy of data.

Size specifications: Adopting a compact board card design, the size is approximately [specific length x width x height dimensions], occupying a small space and making it easy to install in various control cabinets or equipment in narrow spaces.

Core functions

Data acquisition and processing: It can collect various types of industrial signals in real time and preprocess the collected data, such as filtering and denoising, range conversion, linearization processing, etc., to improve the quality and usability of the data. By using built-in algorithms to analyze and calculate data, functions such as signal peak detection, average calculation, and trend prediction can be achieved, providing strong support for system control decisions.

Device control: Accurately control external devices based on preset control logic and algorithms. For example, in the power system, the position of transformer taps and the opening and closing of circuit breakers can be automatically adjusted according to changes in parameters such as grid voltage and current; In industrial automation production lines, it is possible to control the start stop and speed adjustment of motors, as well as the execution of mechanical arm movements, to achieve automated operation of equipment.

Communication and networking: Use communication interfaces such as RS-485 and Ethernet to communicate with other devices, controllers, or upper computers. Supports multiple communication protocols, such as Modbus RTU, Modbus TCP, Profibus, etc., enabling interconnectivity with devices of different brands and types, facilitating the construction of complex industrial automation control systems. Through network communication, the collected data can be uploaded in real time to the monitoring center, and control instructions issued by the monitoring center can be received to achieve remote monitoring and control.

Fault diagnosis and protection: Equipped with comprehensive fault diagnosis functions, it can monitor its own working status and external device connection in real time. When abnormal situations are detected, such as input signal exceeding range, communication interruption, or module card temperature being too high, an alarm signal can be promptly issued and corresponding protective measures can be taken, such as cutting off output, entering safe working mode, etc., to prevent the fault from expanding and ensure the safe operation of the system.

Working principle

When the Alstom IR139-1 module card is working, the analog signals output by external sensors or devices are connected to the module card through the analog input channel. After being amplified, filtered, and processed by the signal conditioning circuit, the analog signals are converted into digital signals by the analog-to-digital converter (ADC) and sent to the built-in processor for data processing and analysis. For digital input signals, they enter the processor directly through the digital input interface. The processor performs operations and logical judgments on input data based on pre written programs and algorithms stored in internal memory, and generates corresponding control instructions. These control instructions are converted into analog signals through digital output channels or digital to analog converters (DACs), and then output to external actuators to achieve device control.

During the communication process, the communication interface module is responsible for transmitting and receiving data with external devices. When receiving data, decode and verify the received signal, and then pass it on to the processor; When sending data, encode and package the data processed by the processor, and send it out through a communication interface. At the same time, the clock circuit and power management circuit inside the module card provide stable clock signals and power supply for the entire system, ensuring the normal operation of each functional module.

Key advantages

High precision and reliability: Advanced sensor technology and high-precision A/D and D/A converters are used to ensure the accuracy of data acquisition and control. After rigorous testing and verification, high-quality electronic components are selected with excellent anti-interference ability and environmental adaptability. They can operate stably in complex electromagnetic environments and harsh weather conditions, reducing equipment failure rates and maintenance costs.

Flexibility and Scalability: Rich input and output interfaces and support for multiple communication protocols enable it to flexibly adapt to different industrial equipment and system requirements. Users can easily achieve functional expansion and system upgrades by adding expansion modules or adjusting software configurations according to actual application scenarios, meeting the constantly evolving production needs of enterprises.

Efficient data processing capability: High performance processors and optimized data processing algorithms ensure that module cards can quickly and accurately process large amounts of data, meeting the requirements of real-time control in industrial automation. Being able to respond to external signal changes in a timely manner, make control decisions quickly, and improve the operational and production efficiency of the system.

Convenient installation and maintenance: The compact design and standardized interface make module card installation easy and can be quickly integrated into existing systems. At the same time, it has a complete self diagnostic function and clear fault indication, which facilitates technical personnel to troubleshoot and repair faults, shortens equipment downtime, and improves production continuity.

Precautions

Installation environment: It should be installed in a dry, well ventilated, non corrosive gas, and non violent vibration environment. Avoid installing module cards in high temperature, humid, or dusty areas to prevent electronic components from getting damp, oxidized, or clogged with dust, which can affect their performance and service life. At the same time, the installation location should be far away from strong electromagnetic interference sources, such as large motors, transformers, etc., to reduce the impact of electromagnetic interference on the normal operation of the module card.

Power connection: Before connecting the power supply, be sure to confirm that the input power supply voltage is consistent with the voltage range required by the module card, and ensure that the power supply polarity is correct. It is recommended to use a stable power supply and install appropriate fuses and filtering devices on the power line to prevent abnormal situations such as power fluctuations and surges from damaging the module card.

Signal connection: When connecting input and output signal cables, ensure good cable contact to avoid virtual connections, short circuits, and other situations. For analog signals, shielded cables should be used and the shielding layer should be reliably grounded to reduce the impact of external interference on signal quality. At the same time, pay attention to the range matching of the signal to avoid the input signal exceeding the rated range of the module card and damaging the module card.

Software operation: When configuring and programming software, it is necessary to strictly follow the requirements of the product manual to avoid system failures or data loss caused by improper operation. Regularly backup the software of the module card so that the system can be quickly restored in case of any issues. Before upgrading the software version, testing should be conducted to ensure that the new version is compatible with the hardware and can work properly.

Similar model supplement

Alstom IR139-2 module card: belonging to the same series as IR139-1, it has similar basic functions and interface layout, but has improved data processing capabilities and communication performance. The IR139-2 adopts a higher performance processor, with a 30% increase in data processing speed compared to the IR139-1, and supports more communication protocols, making it suitable for complex industrial control systems with higher requirements for data processing speed and communication compatibility.

Alstom IR138 module card: This model of module card focuses on digital signal processing. Compared to IR139-1, it has doubled the number of digital input/output channels and has more powerful logical operation functions. Suitable for industrial scenarios dominated by digital signal control, such as logic control of automated production lines, switch monitoring and control of power systems, but relatively weak in analog signal processing capabilities.

product overview

Alstom AM164 control board is a device that plays an important role in the field of industrial automation control. It provides precise and efficient control support for various industrial systems and is widely used in complex industrial environments. It is a key component to ensure the stable operation of industrial processes. The control board has a compact design and highly integrated circuit layout, which can effectively respond to various complex working conditions and control requirements in industrial sites.

Brand background

Alstom is a globally renowned multinational company with deep technological accumulation and excellent reputation in fields such as power and rail transit. For many years since its establishment, the company has been committed to driving industry development through innovative technology and providing advanced solutions to global customers. Alstom has invested a significant amount of resources in the research and development of industrial control products. With rich industry experience and a professional R&D team, Alstom’s products are renowned for their high quality and reliability. The Alstom AM164 control board is an outstanding product under this brand philosophy.

Specification parameters

Input/output channels: Equipped with multiple digital input (DI) and digital output (DO) channels, it can flexibly connect various sensors and actuators to meet the data acquisition and control command output requirements of different industrial scenarios. At the same time, it is equipped with a certain number of analog input (AI) and analog output (AO) channels, which can process continuously changing signals and achieve precise control of analog quantities.

Working voltage: Supports wide voltage input within a specific working voltage range, adapts to power supply conditions in different industrial sites, and enhances product versatility and stability.

Communication interface: It has multiple communication interfaces, such as Ethernet interface, which can achieve high-speed and stable data transmission, facilitating network communication with other devices or systems; In addition, it also has serial communication interfaces such as RS-485, which facilitates the connection of some traditional devices and expands its application range.

Size specifications: [Detailed length, width, and height dimensions], compact design makes it easy to install in various control cabinets or equipment with limited space.

Core functions

Logic control function: It can analyze and process input signals according to preset logic rules, and output corresponding control signals to achieve automation control of industrial equipment. For example, in the production line, the start stop of equipment and the transfer of materials can be controlled based on the detection signals of the products.

Data collection and processing: Through its input channel, it quickly and accurately collects data from various sensors, such as temperature, pressure, flow rate, etc., and performs preliminary processing and analysis on these data to provide a basis for subsequent control decisions.

Communication and networking: Utilizing rich communication interfaces to communicate with upper computers, other controllers, or intelligent devices, achieving data sharing and collaborative work. The collected data can be uploaded to the monitoring system in real time, and control instructions sent by the upper computer can be received to achieve remote monitoring and control.

Working principle

The operation of Alstom AM164 control board is based on the principles of digital signal processing and logical operations. When the signal (analog signal or digital signal) transmitted by external sensors is connected to the input channel of the control board, the analog signal is first converted into a digital signal through an analog-to-digital converter module (A/D converter), and then these digital signals are sent to the central processing unit (CPU). The CPU performs logical operations and processing on input signals based on pre written and stored control programs in internal memory, determines the current operating status of the device, and generates corresponding control decisions. The decision results are output in the form of digital signals. For digital signals that need to drive external actuators, they are converted into analog signals through a digital to analog conversion module (D/A converter) (if the actuator is driven by analog signals), or directly output digital signals through digital output channels to drive relays, solenoid valves, and other actuators, thereby achieving precise control of industrial equipment. Throughout the process, the communication module is responsible for data exchange with external devices, ensuring smooth information flow between the control board and other devices or systems.

Key advantages

High reliability: Using high-quality electronic components and advanced manufacturing processes, and undergoing strict quality testing, it can operate stably in harsh industrial environments such as high temperature, high humidity, strong electromagnetic interference, etc., reducing equipment failure downtime and ensuring the continuity of industrial production.

Flexibility and Scalability: With rich input and output channels and multiple communication interfaces, it can easily adapt to different industrial control needs. At the same time, by expanding modules and other means, the number of input and output points can be further increased or communication functions can be expanded to facilitate system upgrades and renovations.

Precise control: With high-precision data acquisition and processing capabilities, as well as fast logical operation speed, it can achieve precise control of industrial equipment, improve production efficiency and product quality. For example, in industrial processes that require strict parameters such as temperature and pressure, it is possible to precisely control the parameters within the set range.

Precautions

Installation environment: It should be installed in a dry, well ventilated environment without severe vibration and away from strong electromagnetic interference sources. Avoid installing in areas with high humidity to prevent electronic components from being damaged by moisture; Stay away from large motors, transformers, and other equipment that generate strong electromagnetic interference to avoid affecting the normal operation of the control board.

Power connection: Ensure the correct connection of the working power supply, paying attention to the polarity and voltage range of the power supply. Before connecting to the power supply, carefully check whether the power parameters are consistent with the requirements of the control board to avoid damage to the control board due to power issues.

Maintenance: Regularly inspect and clean the control board, remove surface dust and dirt, and prevent dust accumulation from affecting heat dissipation and electrical performance. At the same time, regularly check whether the connecting cables are loose, aged, etc., and replace them in a timely manner if there are any problems. When performing maintenance operations, be sure to cut off the power first to ensure personal safety.

Product overview

FS300R17KE3/AGDR-76C S is a high-performance IGBT module kit launched by ABB, with product number 68569362. This kit integrates Infineon’s advanced high-voltage IGBT chips with ABB customized driver boards, designed specifically for medium to high voltage and high-power scenarios. It features high voltage tolerance, high reliability, and efficient conversion, and is widely used in industrial transmission, new energy, and high-end equipment fields.

Core components:

IGBT module (FS300R17KE3): using Infineon E3 technology platform, supporting 1700 V high voltage and 300 A rated current, suitable for industrial scenarios that require high voltage isolation, such as medium voltage converters, power electronic transformers, etc.

Drive board (AGDR-76C): ABB’s drive solution designed specifically for high-voltage IGBT, integrating multi-level protection circuits (overcurrent, overheating, gate voltage monitoring), supporting optocoupler isolation and digital signal input, with strong anti-interference ability, ensuring stable operation of the module in harsh environments.

Product specifications

Power parameters:

IGBT module:

Rated voltage (Vces): 1700 V

Rated current (Ic, RMS): 300 A

Pulse current (Icm): 600 A (10 ms pulse width, duty cycle ≤ 1%)

Saturation voltage drop (Vce (sat)): Typical value 2.2 V (@ Ic=300 A, Tj=25 ° C)

Driver board:

Power supply voltage:+15 V DC (on)/-7 V DC (off), isolated power supply design

Signal input: Optocoupler isolation, compatible with 3.3 V/5 V TTL signals, supports programmable dead time (0.5-5 μ s)

Protection functions: DESAT short circuit detection (response time<1 μ s), over temperature protection (OT, threshold 150 ° C), gate undervoltage protection (UV, detection voltage<10 V)

Physical characteristics:

Weight: The net weight of the kit is approximately 2.3 kg (including modules and driver boards).

Size:

Module size: 160 mm x 65 mm x 20 mm (length x width x height)

Driver board size: compatible with module design, supports rail installation or direct fixation to heat sink, with dimensions of 120 mm × 80 mm × 30 mm

Heat dissipation design:

Thermal resistance (Rth (j-c)): 0.055 K/W (from junction to shell), recommended to be paired with water-cooled radiators (such as ABB original water-cooled plates) or high wind speed air-cooled systems (wind speed ≥ 10 m/s) to ensure junction temperature ≤ 125 ° C.

Application Fields

Medium and high voltage industrial transmission:

Medium voltage frequency converter: compatible with ABB ACS580MV series, drives 250-400 kW medium voltage motors (such as fans in cement plants and rolling mills in steel plants), supports direct torque control (DTC) and grid harmonic suppression (THD<3%).

Power Electronic Transformer (PET): Used for AC/DC voltage conversion in smart grids, supporting efficient energy conversion from 10 kV input to 400 V output, and adapting to the needs of distributed energy grid connection.

Static Var Compensator (SVC): Used in the steel and chemical industries for dynamic reactive power compensation and voltage stability, it improves the power factor of the power grid to above 0.95.

New energy and power grid:

Photovoltaic inverter (centralized): suitable for large photovoltaic power stations (1 MW or more) with 1500 V DC bus, achieving high voltage input

ABB IGBT MODULE KIT FS225R17KE3/AGDR-76C S 68569583

Product overview

FS225R17KE3/AGDR-76C S is a high-performance IGBT module kit launched by ABB, with product number 68569583. This kit integrates Infineon’s advanced IGBT chips with ABB customized driver boards, designed specifically for medium to high voltage and high-power scenarios. It features high voltage tolerance, high reliability, and efficient conversion, and is widely used in industrial transmission, new energy, and high-end equipment fields.

Core components:

IGBT module (FS225R17KE3): using Infineon E3 technology platform, supporting 1700 V high voltage and 225 A rated current, suitable for industrial scenarios that require high voltage isolation, such as medium voltage converters, power electronic transformers, etc.

Drive board (AGDR-76C): ABB’s drive solution designed specifically for high-voltage IGBT, integrating multi-level protection circuits (overcurrent, overheating, gate voltage monitoring), supporting optocoupler isolation and digital signal input, with strong anti-interference ability, ensuring stable operation of the module in harsh environments.

Product specifications

Power parameters:

IGBT module:

Rated voltage (Vces): 1700 V

Rated current (Ic, RMS): 225 A

Pulse current (Icm): 450 A (10 ms pulse width, duty cycle ≤ 1%)

Saturation voltage drop (Vce (sat)): Typical value 2.3 V (@ Ic=225 A, Tj=25 ° C)

Driver board:

Power supply voltage:+15 V DC (on)/-7 V DC (off), isolated power supply design

Signal input: Optocoupler isolation, compatible with 3.3 V/5 V TTL signals, supports programmable dead time

Protection functions: DESAT short circuit detection (response time<1 μ s), over temperature protection (OT), gate under voltage protection (UV)

Physical characteristics:

Weight: The net weight of the kit is approximately 2.1 kg (including modules and driver boards).

Size:

Module size: 150mm x 60mm x 18mm (length x width x height)

Driver board size: compatible with module design, supporting rail installation or direct fixation next to the heat sink

Heat dissipation design:

Thermal resistance (Rth (j-c)): 0.07 K/W (shell to shell), recommended to be paired with a water-cooled radiator or a high wind speed air-cooled system (wind speed ≥ 8 m/s).

Application Fields

Medium and high voltage industrial transmission:

Medium voltage frequency converter: compatible with ABB ACS580MV series, drives 200-350 kW medium voltage motors (such as mining fans and industrial water pumps), supports vector control and grid harmonic suppression.

Power Electronic Transformer (PET): Used for energy conversion in smart grids, supporting AC/DC hybrid distribution systems, and achieving efficient conversion from high voltage input to low voltage output.

Static Var Compensator (SVC): Used in industries such as metallurgy and chemical engineering for dynamic reactive power compensation and voltage stability, improving the power factor of the power grid.

New energy and power grid:

Photovoltaic inverter (centralized): Suitable for large-scale photovoltaic power stations with 1500 V DC bus, achieving efficient MPPT tracking and grid connected power generation under high voltage input.

Energy Storage Converter (PCS): The core module of high-voltage energy storage systems, supporting bidirectional power flow and adapting to the high voltage requirements of grid level energy storage (such as 10 kV energy storage converters).

Hydrogen electrolysis equipment: In the alkaline electrolysis cell power supply, it provides high voltage and high current output, supporting efficient electrolysis of water to produce hydrogen.

High end equipment and special power supply:

Rail transit traction system: traction inverter module for high-speed trains and subways, supporting 3300 V high voltage input to meet the high power density requirements of high-speed trains.

Pulse power supply: Pulse power module for radar, particle accelerator and other equipment, supporting high-frequency switching (up to 15 kHz) and fast energy release.

Product advantages

High voltage reliability:

The module adopts Infineon’s advanced trench gate technology, which enhances the insulation reliability under high voltage and meets the requirements of pollution level 2 in IEC 60664-1 standard.

The driver board is equipped with an active Miller clamp circuit to suppress oscillations during high-voltage switching, reduce electromagnetic interference (EMI) and device stress.

High efficiency and low loss:

The E3 technology platform has optimized the conduction loss and switching loss, resulting in an efficiency improvement of about 4% compared to previous generation products, making it particularly suitable for industrial scenarios that operate at full load for long periods of time.

Support soft switching technology (such as zero current switching ZCS) to further reduce switching losses and improve system efficiency.

Flexible adaptation and easy maintenance:

Modular design supports parallel applications and can expand current capacity through multi module parallel connection to meet megawatt level power requirements.

The driver board provides standardized fault feedback interfaces (such as OC and OT signals), which can be directly connected to PLC or SCADA systems to achieve remote monitoring and fault warning.

Compliance and Security:

Passed CE, UL, RoHS certification, compliant with EN 61800-5-1 industrial drive safety standard and EN 50155 (rail transit electronic equipment standard).

Equipped with anti electric shock protection (IP20) and dual grounding design (PE terminal and metal shell), meeting the industrial safety level SIL2 requirements.

product overview

FS450R12KE3/AGDR-71C S is a high-performance IGBT module kit launched by ABB, with product number 68569354. This kit integrates Infineon’s advanced IGBT chips with ABB customized driver boards, designed specifically for medium power and high voltage application scenarios. It has high reliability, high efficiency, and ease of maintenance, and is widely used in industrial automation, new energy, transportation, and other fields.

Core components:

IGBT module (FS450R12KE3): using Infineon E3 technology platform, supporting 1200 V voltage and 450 A rated current, with low saturation voltage drop and high switching frequency characteristics, suitable for high-frequency power conversion.

Drive board (AGDR-71C): A specialized drive board designed by ABB, integrating multiple protection functions such as overcurrent, overheating, and undervoltage, supporting optocoupler isolation signal input, strong anti electromagnetic interference ability, and ensuring precise switching of IGBT modules.

2、 Product specifications

Power parameters:

IGBT module:

Rated voltage (Vces): 1200 V

Rated current (Ic, RMS): 450 A

Pulse current (Icm): 900 A (10 ms pulse width, duty cycle ≤ 1%)

Saturation voltage drop (Vce (sat)): Typical value 1.7 V (@ Ic=450 A, Tj=25 ° C)

Driver board:

Power supply voltage:+15 V DC (on)/-7 V DC (off)

Drive signal: Optocoupler isolation, compatible with TTL/CMOS levels, input impedance ≥ 10 k Ω

Protection response time: Overcurrent protection<1 μ s, overheat protection threshold can be configured through parameters.

Physical characteristics:

Weight: The net weight of the kit is approximately 1.8 kg (including modules and driver boards).

Size:

Module size: 140 mm x 50 mm x 16 mm (length x width x height)

Driver board size: compatible with module design, supports parallel installation to save space.

Heat dissipation design:

Thermal resistance (Rth (j-c)): 0.045 K/W (from junction to shell), requires efficient aluminum profile radiator or water cooling system, recommended wind speed ≥ 6 m/s.

3、 Application Fields

Industrial automation:

Inverter: Suitable for ABB ACS800 and ACS580 series, driving 160-200 kW motors, used in heavy load scenarios such as mining machinery and rolling mills, supporting direct torque control (DTC) and multi motor linkage control.

Servo system: The servo drive of high-precision injection molding machines and printing machinery achieves fast start stop and position control, improving production efficiency.

Industrial heating equipment: induction heating power supply, electric arc furnace, etc., supporting high-frequency switching (up to 20 kHz), optimizing heating efficiency.

In the field of new energy:

Photovoltaic inverter: Large centralized inverter (above 500 kW), compatible with 1000 V DC bus, achieving efficient MPPT tracking and grid harmonic suppression.

Energy Storage System (ESS): A large-scale battery energy storage converter (PCS) that supports bidirectional power flow and meets the high reliability requirements of grid level energy storage.

Hydrogen energy equipment: The power module of the electrolytic cell power supply supports high voltage and high current output, suitable for alkaline electrolysis or PEM electrolysis scenarios.

Transportation:

Electric vehicle charging: The core power module of the ultra fast charging pile (over 300 kW) supports an 800 V high-voltage platform, reducing charging time to less than 10 minutes.

Rail transit traction: The auxiliary inverter module of light rail and subway provides stable power supply for onboard equipment (such as air conditioning and lighting), adapting to vibration and wide temperature (-40~70 ° C) environments.

4、 Product advantages

High reliability and long lifespan:

The module has passed ABB’s rigorous reliability tests (such as high temperature and humidity tests, vibration tests), with an average time between failures (MTBF) of ≥ 100000 hours.

The driver board adopts a redundant design with built-in dual overcurrent detection (DESAT and current sensor) to reduce the probability of false triggering and extend the system life.

Efficient and energy-saving:

Infineon E3 technology significantly reduces conduction and switching losses, with an efficiency improvement of 6% compared to similar products, making it suitable for long-term full load operation scenarios.

Support soft switching technology (such as zero voltage switching ZVS) to further reduce electromagnetic interference (EMI) and energy loss.

Flexible adaptation and easy maintenance:

The plug and play design is compatible with ABB’s entire range of frequency converters, supporting quick replacement and reducing downtime.

The driver board provides standardized interfaces and can monitor module status (such as junction temperature and switch frequency) in real-time through ABB DriveWindow software, providing early warning of potential faults.

Compliance and Security:

Certified by CE, UL, and RoHS, it complies with the EN 61800-5-1 industrial drive safety standard.

Equipped with safety grounding (PE) and anti electric shock protection (IP20), the fault signal of the drive board can be directly connected to the safety PLC, meeting the requirements of SIL2 level safety system.

product overview

FS300R12KE3/AGDR-72C S is a high-performance IGBT module kit launched by ABB, with product number 68569541. This kit integrates advanced IGBT chips from Infineon with ABB’s self-developed driver board, designed specifically for medium to high voltage power conversion scenarios. It has high reliability, high efficiency, and flexible adaptability, and is widely used in industrial automation, new energy, and transportation fields.

Core components:

IGBT module (FS300R12KE3): using Infineon E3 technology platform, supporting 1200 V high voltage and 300 A high current, with low saturation voltage drop and high switching frequency characteristics, suitable for high-frequency power conversion.

Drive board (AGDR-72C): ABB customized drive solution, integrating multiple protection functions such as overcurrent, overheating, undervoltage, etc., ensuring reliable switching of IGBT modules, supporting optocoupler isolation signal input, and strong anti electromagnetic interference capability.

Product specifications

Power parameters:

IGBT module:

Rated voltage (Vces): 1200 V

Rated current (Ic, RMS): 300 A

Pulse current (Icm): 600 A (10 ms pulse width, duty cycle ≤ 1%)

Saturation voltage drop (Vce (sat)): typical value 1.8 V (@ Ic=300 A, Tj=25 ° C)

Driver board:

Power supply voltage:+15 V DC (on)/-7 V DC (off)

Drive signal: Optocoupler isolation, compatible with TTL/CMOS levels, input impedance ≥ 10 k Ω

Protection response time: Overcurrent protection<1 μ s, overheat protection threshold can be configured.

Physical characteristics:

Weight: The net weight of the kit is approximately 1.5 kg (including modules and driver boards).

Size:

Module size: 122 mm x 44 mm x 14 mm (length x width x height)

Driver board size: Suitable for module installation, supports compact layout.

Heat dissipation design:

Thermal resistance (Rth (j-c)): 0.06 K/W (junction to shell), needs to be matched with aluminum radiator, recommended wind speed ≥ 5 m/s.

Application area 

Industrial automation:

Inverter: Suitable for ABB ACS800 and ACS580 series, driving 110-160 kW motors, used for loads such as fans, pumps, and conveyors, supporting direct torque control (DTC) and vector control.

Servo system: high-precision machine tools, robot servo drives, achieve fast response and precise positioning, and adapt to high dynamic performance requirements.

Industrial power supply: Inverter modules for UPS power supply and switch mode power supply, ensuring uninterrupted power supply for critical equipment.

In the field of new energy:

Photovoltaic inverter: centralized or string inverter, supporting DC voltage of 600-1000 V, realizing MPPT tracking and grid connection, suitable for large photovoltaic power plants and distributed generation systems.

Energy Storage Converter (PCS): Bidirectional power conversion for battery energy storage systems, supporting seamless switching between charging and discharging modes, meeting the needs of grid frequency regulation and peak valley arbitrage.

Wind power converter: The converter module of a doubly fed wind turbine is suitable for wide voltage inputs (400-690 V), with high reliability and resistance to grid disturbances.

Transportation:

Electric vehicle charging: The core power module of the DC fast charging pile (DC pile) supports high-power charging (such as over 120 kW) and shortens charging time.

Rail transit auxiliary system: auxiliary power modules for train air conditioning and traction converters, adapted to harsh onboard environments such as vibration and shock.

Product advantages

High reliability and long lifespan:

Adopting ABB’s rigorous quality control process, the module undergoes long-term durability testing (such as 1 million switch cycles) to adapt to harsh industrial environments (temperature -40~85 ° C, humidity ≤ 95%).

The driver board integrates redundant protection circuits to reduce the probability of faults caused by overcurrent and overheating, and extend the system life.

Efficient and energy-saving:

Infineon E3 technology optimizes switch losses, increasing efficiency by 5% compared to previous generation products, reducing system heating and energy consumption, and complying with the EU ErP energy efficiency standard.

Supports high-frequency switching (up to 25 kHz), which can reduce the size of passive components and improve system power density.

Flexible adaptation and easy maintenance:

Compatible with ABB multiple series frequency converters, supports plug and play, reduces debugging time.

Modular design facilitates replacement, and maintenance only requires replacing the kit without the need to disassemble the system as a whole, reducing downtime costs.

Provide supporting heat dissipation solutions (such as ABB original heat sinks) to ensure installation compatibility and heat dissipation efficiency.

Compliance and Security:

Passed CE, UL, RoHS certifications, compliant with EN 60664-1 insulation standards and EMC requirements.

The driver board supports safe grounding design and meets industrial grade electric shock protection (IP20). During operation, faults can be quickly located through LED indicator lights.

Ordering and Technical Support

Material Number: 68569541

Packaging contents: IGBT module x 1, driver board x 1, installation screws x 4, thermal grease x 1, quick installation guide x 1

technical support:

The official website provides datasheet, driver board circuit diagram, and firmware upgrade tool.

ABB’s global service network provides on-site debugging, fault diagnosis, and training services, with free replacement of faulty kits during the warranty period.

Model and component analysis

1. Core component composition

IGBT module:

Model: FS225R12KE3

Brand/Series: Infineon E3 series, which belongs to industrial grade medium power IGBT modules.

Function: Achieve power conversion from DC to AC, support high-frequency switching, suitable for medium voltage and current converter scenarios.

Driver board:

Model: AGDR-71C

Function: Provide gate drive signals for IGBT modules, integrate protection functions such as overcurrent, overheating, and undervoltage, and ensure reliable switch control.

Product Code: 68569303 (ABB internal material code, used to uniquely identify kit configuration).

2. Meaning of Model Parameters

FS225R12KE3：

FS: Infineon Standard IGBT Module

225: Rated current 225 A (RMS, RMS)

12: Rated voltage 1200 V

KE3: E3 technology platform, low loss design, optimized short-circuit withstand capability

AGDR-71C：

AGDR: ABB Driver Board Series

71: Specific driver versions compatible with 1200 V IGBT (may support higher currents or special functions)

C: Coated board enhances corrosion resistance and is suitable for harsh environments such as humidity and dust

Technical parameters

1. IGBT module (FS225R12KE3)

Electrical parameters:

Rated voltage (Vces): 1200 V

Rated current (Ic, RMS): 225 A (@ Tc=80 ° C, sine wave load)

Pulse current (Icm): 450 A (10ms pulse width, duty cycle ≤ 1%)

Saturation voltage drop (Vce (sat)): typical value 1.8 V (@ Ic=225 A, Tj=25 ° C)

Switching frequency: up to 20 kHz (depending on heat dissipation conditions and load type)

Mechanical and thermal characteristics:

Packaging: Press Fit press fit packaging, supports quick installation, reduces stress caused by welding processes

Size: Approximately 121 mm x 44 mm x 14 mm (length x width x height)

Weight: Approximately 0.4 kg

Thermal resistance:R th(j−c)=0.08 K/W (connected to the shell), requires a heat sink (recommended aluminum profile, wind speed ≥ 4 m/s)

Protection features: Built in freewheeling diode (FWD), supports DESAT short circuit detection through driver board (response time<1 μ s).

2. Drive board (AGDR-71C)

Power supply and interface:

Power supply voltage:+15 V DC (turn-on voltage)/-7 V DC (turn off bias), isolated power supply design, strong anti-interference ability

Signal input: Optocoupler isolation, compatible with 3.3 V/5 V TTL signals, input impedance ≥ 10 k Ω

Output characteristics: Peak driving current ± 10 A, supports fast on/off (rise/fall time ≤ 150 ns)

Protection function:

Overcurrent protection (OC): triggered by detecting IGBT saturation voltage drop, automatically blocks the drive signal and outputs a fault signal

Overheating protection (OT): Monitoring module junction temperature, triggering shutdown when overheating occurs

Miller clamp: suppresses gate oscillation and improves electromagnetic compatibility (EMC)

Application scenarios

1. Industrial transmission system

Inverter: Suitable for ABB ACS580, ACS880 and other series inverters, used to control 75-110 kW motors, commonly used in loads such as fans, pumps, compressors, etc., supporting vector control and direct torque control (DTC).

Servo system: high-precision servo drives, such as machine tool spindle drive and robot joint control, achieve fast response and precise positioning.

Industrial power supply: The inverter module of uninterruptible power supply (UPS) and switch mode power supply (SMPS) ensures the stability of power supply.

2. New and renewable energy

Photovoltaic inverter: the core power module of string inverters, supporting a DC voltage range of 400-800 V, achieving MPPT tracking and grid connection.

Energy Storage System (ESS): The bidirectional energy conversion of Battery Storage Converter (PCS) supports switching between charging and discharging modes to meet the frequency regulation needs of the power grid.

Low power wind power: Converter module for small wind turbines, adapted to permanent magnet synchronous generators, to achieve stable control of voltage and frequency.

3. Transportation and Special Equipment

Electric vehicle charging: The power module of the charging station (AC/DC station) supports fast charging technology to improve charging efficiency.

Rail transit auxiliary system: The motor drive of the train air conditioning and ventilation system meets the requirements of vibration resistance, wide temperature range (-40~70 ° C) and other onboard environmental requirements.

Welding equipment: IGBT type welding machine, supporting pulse welding process, improving welding quality and efficiency.

Key points for installation and maintenance

1. Installation Guide

Mechanical installation:

Heat sink selection: It is recommended to use ABB original heat sinks or equivalent aluminum profiles. The contact surface should be coated with thermal conductive silicone grease (thickness ≤ 0.1 mm) to minimize thermal resistance.

Fixed torque: Use M4 screws to tighten diagonally with a torque of 6-8 N · m to avoid module deformation or poor contact.

Electrical connection:

Main circuit: Low inductance copper bars or cables with a spacing of ≥ 10 mm are required for the DC bus (+/-) and output terminals (U/V/W) to reduce parasitic inductance.

Drive signal: A twisted pair shielded cable with a length of ≤ 0.5 meters is used, and the shielding layer is grounded at one end (near the drive board) to avoid electromagnetic interference (EMI) affecting the gate signal.

Grounding requirements: The IGBT module housing (E terminal) should be directly connected to the system ground with a grounding resistance of<0.5 Ω to ensure safe discharge of leakage current.

2. Maintenance and troubleshooting

Daily inspection:

Appearance: Check the surface of the module for cracks, erosion, or discoloration, and the status of the driver board indicator light (such as green normal, red fault).

Electrical testing: Measure the output voltage of the drive board (+15 V/-7 V), and observe the gate waveform with an oscilloscope (Vge should have no oscillation and a steep rising edge).

Cooling system: The fan speed is normal, and the radiator temperature is ≤ 75 ° C (when the ambient temperature is 25 ° C). Regularly clean the dust to ensure good ventilation.

Common troubleshooting:

Overcurrent fault: Check whether the motor load, cable insulation is damaged, or if the drive board is faulty (such as optocoupler damage).

Overheating alarm: Check if the fan stops running and if the thermal grease is aging. Replace the cooling components or clean the cooling channels.

Module failure: If a short circuit or open circuit is detected between C-E poles, the IGBT kit should be replaced as a whole and the driver board should be checked for synchronous faults (such as protection circuit not responding in a timely manner).

Alternative models and compatibility

Same series upgrade options:

FS300R12KE3:300 A current level, other parameters are the same, suitable for power boosting scenarios (such as 132 kW motor drive).

FS225R12KL4: Infineon E4 series, with lower saturation pressure drop (Vce (sat) ≈ 1.6 V) and an efficiency improvement of about 3%, can directly replace E3 series.

Driver board compatibility:

AGDR-71C is designed specifically for FS225R12KE3. If replacing it with another brand of IGBT (such as Mitsubishi CM200DY-12H), it is necessary to match the corresponding driver board and adjust the gate resistance and dead time parameters.

Safety and Compliance

authentication:

Compliant with RoHS 2.0 and REACH environmental standards, certified by UL 1557 and CE (compliant with EN 60664-1 insulation requirements).

Safe operation:

After a power outage, wait for at least 5 minutes and use a multimeter to confirm that the bus voltage is less than 30 V to avoid residual charge in the capacitor causing electric shock.

Wear an anti-static wristband during operation to avoid direct contact with the IGBT gate (G pole) and prevent electrostatic breakdown (ESD sensitivity level HBM 200 V).

The faulty module needs to be handled by professional personnel. Disassembly or random disposal is prohibited to avoid the leakage of harmful substances.

IGBT module, also known as insulated gate bipolar transistor module, is a core device in the field of power electronics. It combines the advantages of MOSFET (metal oxide field-effect transistor) and BJT (bipolar junction transistor), and has the characteristics of high voltage, high current, high switching speed, and low conduction loss. It is mainly used for power electronic conversion and control, such as inverters UPS、 Electric motor drive, solar power generation, electric vehicles and other scenarios are essential components for achieving efficient power conversion. The IGBT MODULE KIT FS450R17KE3/AGDR-61C S launched by ABB, with product number 64783831, has demonstrated excellent performance in numerous applications.

Product Overview

This IGBT kit combines advanced technology and design concepts. FS450R17KE3, as an IGBT module, has powerful power processing capabilities. It can operate stably under certain voltage and current conditions, providing reliable power conversion support for various types of power equipment. AGDR-61C S is a matching driver board, which precisely controls the opening and closing of IGBT modules to ensure the efficient operation of the entire system. The two work together to form a high-performance IGBT kit. The product number 64783831 can track its production batch, quality control, and other related information, making it convenient for users to query the source and quality assurance of the product during use.

Product specifications

Power parameters: FS450R17KE3 has a high rated voltage and can adapt to high voltage environments, providing guarantees for stable operation of power equipment at different voltage levels. Its rated current also reaches a certain value, which can meet the application scenarios with high power demand. It plays an important role in equipment such as motor drives and industrial inverters, ensuring that the equipment can efficiently output power.

Size and weight: The net weight of the entire IGBT KIT product is approximately 1.28kg. Among similar products, this weight design considers both product compactness and factors such as heat dissipation and structural strength. The dimensional data of the product, such as net depth/length, net height, net width, etc., indicate that it has a reasonable external design, which is easy to install inside various equipment and adapts to different spatial layout requirements.

Application Fields

Industrial automation: In industrial automation production lines, motor drive is a key link. This IGBT KIT can be used to control the speed and torque of motors, achieving precise motion control. For example, in machine tool processing, textile machinery and other equipment, it can ensure the stability and accuracy of motor operation, improve production efficiency and product quality.

In the field of new energy: In solar power generation systems, inverters are the core equipment that converts direct current into alternating current. This IGBT kit from ABB can be applied to inverters to efficiently convert power, stably converting the direct current generated by solar panels into alternating current that meets the requirements of the power grid, achieving effective utilization of solar energy. In the field of wind power generation, it can also be used for inverters and other equipment to ensure the stable operation of wind power systems.

Transportation: In the charging facilities of electric vehicles, this IGBT KIT can be used for the power conversion part of the charging station to achieve a fast and stable charging process. At the same time, there are also applications in the on-board inverters of electric vehicles, which convert the DC power of the battery into AC power to drive the motor and provide reliable support for the power system of electric vehicles.

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Product advantages

High reliability: ABB, as a well-known brand, strictly follows quality standards in the product manufacturing process. This IGBT kit uses high-quality materials and advanced manufacturing processes, ensuring high reliability of the product during long-term use, reducing the probability of failures, and lowering equipment maintenance costs.

Efficient and energy-saving: The design of FS450R17KE3/AGDR-61C S optimizes power conversion efficiency and reduces energy loss. In various applications, efficient power conversion can be achieved with low energy consumption, which meets the demand for energy-saving products in modern society and helps enterprises reduce operating costs and achieve sustainable development.

Strong adaptability: This kit has good adaptability and can be integrated with various devices and systems. Whether it is the design and selection of new equipment or the upgrading and renovation of old equipment, this IGBT KIT can be easily applied, providing users with flexible solutions.