MOTOROLA FLN3524/FCN6650 adapter power supply

FLN3524 adapter power specifications

Input voltage range: The FLN3524 adapter power supply supports a wide input voltage range, typically 100-240VAC, 50/60Hz. This feature enables the adapter to adapt to the power standards of different regions around the world, whether it is in North America with a power supply voltage of 110V or in most parts of Europe and Asia with a power supply voltage of 220V, it can work stably, greatly enhancing the versatility and applicability of the equipment.

Output voltage and current: Its output voltage is precisely set to 24VDC to meet the power supply requirements of the FLN3524 processor module. In terms of output current, according to different application scenarios and configurations, it is sufficient to support the power demand of FLN3524 under full load working conditions such as processing complex data tasks and multi device communication connections, ensuring stable module operation and avoiding performance degradation or failure due to insufficient power supply.

Conversion efficiency: This adapter power supply has a high conversion efficiency. Efficient conversion means that in the process of converting AC power to DC power, energy loss is low, which not only reduces energy waste and saves operating costs, but also reduces the heat generated by energy loss, helping to improve the stability and service life of the power supply itself and the FLN3524 module.

FCN6650 adapter power specifications

Input characteristics: The FCN6650 adapter power supply also has a wide input voltage characteristic, with an input voltage range of 90-264VAC and a frequency range of 47-63Hz. This wider input range allows it to work normally in areas with large voltage fluctuations or unstable power environments, providing reliable power input for the FCN6650 processor module.

Output specification: The output voltage is set to a stable adjustable range of 12-48VDC to meet the working requirements of FCN6650. Users can accurately adjust the output voltage according to the configuration and power consumption requirements of the FCN6650 module in actual application scenarios. The output current capability is powerful to meet the power requirements of FCN6650 during high load operations such as high-speed communication tasks and multitasking parallel processing, ensuring that the module is always in optimal working condition.

Efficiency and Power Factor: The FCN6650 adapter power supply exhibits excellent conversion efficiency, effectively reducing energy consumption. At the same time, its power factor correction (PFC) function can increase the power factor to above 0.95, reduce harmonic pollution to the power grid, improve power utilization efficiency, and comply with modern green and environmentally friendly electricity standards.

Key characteristics and advantages of adapter power supply

Stability: Both FLN3524 and FCN6650 adapter power supplies use advanced voltage regulation technology and high-quality filtering capacitors. This ensures the stability of the output voltage, with extremely low voltage ripple coefficient, providing pure and stable DC power for the processor module, avoiding damage to the precision electronic components inside the module due to voltage fluctuations, and ensuring the performance stability and data processing accuracy of the module during long-term operation.

Reliability: In the design and manufacturing process, the adapter power supply uses industrial grade high-quality electronic components, which have undergone strict quality testing and aging testing. Equipped with comprehensive overvoltage, overcurrent, and overheating protection functions, when abnormal situations occur, such as high output voltage, excessive current, or internal temperature exceeding the safety threshold, the adapter power supply can quickly activate the protection mechanism, automatically cut off the output, prevent equipment damage, greatly improve the reliability and safety of the entire system, and reduce equipment downtime and maintenance costs caused by power failures.

Compatibility: These two adapter power supplies are designed specifically for FLN3524 and FCN6650 processor modules, achieving a perfect match with the corresponding modules in terms of electrical performance, interface specifications, and other aspects. Not only can it ensure stable power supply, but it can also work together with modules in communication protocols, signal interaction, and other aspects, avoiding communication abnormalities, equipment crashes, and other problems caused by incompatible power supplies and modules, providing users with a one-stop reliable power solution.

Precautions for use and maintenance

Installation connection: When connecting the adapter power supply to the processor module, make sure to disconnect the power supply first. Carefully check the type and pin definitions of the power interface, connect it in the correct way, and avoid reverse insertion or poor contact. After the connection is completed, confirm again that the connection is secure to prevent the interface from loosening due to vibration or other reasons during device operation, which may affect power supply stability.

Working environment: The adapter power supply should be installed in a well ventilated, dry, and non strong electromagnetic interference environment. Avoid using in high temperature and humid places, as high temperature environments can affect the heat dissipation effect of the power supply and shorten the lifespan of internal components; A humid environment may cause faults such as short circuits. The working temperature range is generally 0 ℃ -40 ℃, and the storage temperature range is -20 ℃ -60 ℃. It should be used and stored within the specified temperature range as much as possible.

Regular maintenance: Regularly inspect the appearance of the adapter power supply to see if there are any damages to the casing or aging cables. Use professional power detection equipment to regularly check whether the output voltage and current are within the normal range. If any abnormalities are found, the use should be stopped in a timely manner and professional maintenance personnel should be contacted for inspection. At the same time, regularly clean the dust on the surface of the power supply to prevent dust accumulation from affecting the heat dissipation effect.

Installation precautions

（1） Environmental selection

Be sure to install the adapter power supply in a well ventilated environment, avoiding installation in confined spaces or locations where ventilation openings are blocked. Good ventilation helps to dissipate heat from the power supply and prevent internal components from overheating and damage due to heat accumulation. For example, the power supply cannot be installed inside a completely enclosed metal cabinet without heat dissipation holes.

Choose a dry installation environment to prevent humid air from entering the interior of the power supply. A humid environment may cause problems such as circuit short circuits and component corrosion. If it is not possible to avoid use in environments with high humidity, additional moisture-proof measures should be provided for the power supply, such as using a moisture-proof box.

Stay away from strong electromagnetic interference sources such as large motors, transformers, frequency converters, and other equipment. Strong electromagnetic interference may affect the normal operation of the power supply, leading to unstable output voltage, abnormal noise, and other situations. The distance between the installation location and the interference source should be kept at least 1 meter.

（2） Connection operation

Before connecting the power supply, it is necessary to ensure that all relevant equipment has been powered off. It is strictly prohibited to perform wiring operations while the power is on to prevent electric shock accidents and equipment damage.

Carefully check the identification of the power input and output interfaces to ensure proper connection. When connecting the input interface to the mains power, use a power cord that meets the specifications and confirm that the power plug is in good contact with the socket. When connecting the output interface to the FLN3524 or FCN6650 processor module, insert it accurately according to the interface shape and pin definition to avoid faults caused by reverse insertion or poor contact.

For power sources that require grounding, it is essential to connect the grounding wire correctly. Good grounding can effectively prevent safety hazards caused by power leakage and enhance the anti-interference ability of the power supply. The grounding wire should use a suitable specification of wire, and the grounding resistance should comply with relevant standards.

Precautions for use

（1） Load management

Strictly follow the rated output power and current of the adapter power supply, and prohibit overload operation. Overloading may cause severe heating of the power supply, shorten its lifespan, and even lead to safety accidents such as fires. When connecting FLN3524 or FCN6650 processor modules and other peripheral devices, it is necessary to calculate the total load power to ensure that it does not exceed the power supply rating.

Avoid frequent power on and off. Frequent power on/off operations may generate surge currents, which can impact internal components of the power supply and affect its performance and lifespan. If you need to temporarily stop the device from running, you can keep the power supply in standby mode instead of completely shutting it down.

（2） Voltage adaptation

Confirm that the input voltage matches the local mains voltage before use. If the input voltage is too high or too low, it may damage the power supply or cause it to malfunction. For power supplies that support wide voltage input, it is recommended to use a voltage regulator in areas with large voltage fluctuations to ensure that the input voltage remains stable within the normal range.

For the FCN6650 series adapter power supply with adjustable output voltage, when adjusting the output voltage, it is necessary to follow the operating steps in the user manual and gradually adjust it to the desired voltage value to avoid excessive adjustment amplitude at once, which may cause damage to the connected processor module.

Maintenance precautions

（1） Daily inspection

Regularly check the working status indicator light of the power supply. Under normal circumstances, the indicator light should light up or flash according to established rules. If there is abnormal flashing, extinguishing, or abnormal color on, the power supply working status should be checked immediately to determine if there is a fault.

Use professional instruments to detect the output voltage and current of the power supply every month, ensuring that they fluctuate within the rated range. If there is a significant deviation in output voltage or current, it is necessary to calibrate or repair it in a timely manner.

（2） Cleaning and maintenance

Regularly clean the dust on the surface of the power supply, at least once every quarter. Use a dry, soft brush or vacuum cleaner to remove dust from the power supply casing, avoid wiping with a damp cloth, and prevent moisture from entering the interior of the power supply.

For long-term use of power supplies, it is necessary to open the casing every year (under the condition of power outage and ensuring safety), clean the internal dust, and check whether the internal components are loose, deformed, burnt, and other phenomena. If any abnormalities are found, promptly contact professional maintenance personnel for handling.

MOTOROLA FLN3524/FCN6650/FCN6599 processor module

Product Overview

The MOTOROLA FLN3524, FCN6650, and FCN6599 processor modules are all high-performance product series developed by Motorola for professional fields. They are designed to meet the high requirements for data processing and signal control in complex application scenarios, with powerful data computation, logic processing, and communication capabilities. The FLN3524 processor module is known for its efficient and stable data processing; FCN6650 performs outstandingly in communication collaboration and multitasking processing; FCN6599 has unique advantages in industrial grade control and reliability. These modules are widely used in communication base stations, industrial control systems, intelligent transportation, energy management, and other fields, helping various industries achieve intelligent and efficient operation.

Specification parameters

（1） FLN3524 processor module

Communication interface: equipped with [number] Ethernet interfaces, supporting adaptive rates of 10/100/1000Mbps; Simultaneously possessing [number] RS-485/RS-232 serial communication interfaces, facilitating data exchange with different types of devices

Working environment: The working temperature range is -20 ℃ -70 ℃, and the storage temperature range is -40 ℃ -85 ℃; The protection level reaches IP54, with certain dust-proof and splash proof capabilities, suitable for various industrial environments.

（2） FCN6650 processor module

Working environment: The working temperature range is -40 ℃ -85 ℃, and the storage temperature range is -55 ℃ -125 ℃; The protection level reaches IP67, with excellent dust and water resistance, and can operate stably in harsh outdoor or industrial environments.

Core functions

（1） FLN3524 processor module

Efficient data processing: With powerful computing capabilities, it can quickly process data traffic in communication networks, such as encoding, decoding, and forwarding voice, image, and video data, ensuring smooth communication. In industrial automation scenarios, equipment operating parameters such as temperature, pressure, flow rate, etc. can be collected and processed in real time, and logical judgments and control command outputs can be made according to preset rules.

Multi protocol communication adaptation: Supports multiple communication protocols such as TCP/IP, UDP, Modbus, etc., enabling seamless communication with devices of different brands and types, facilitating system integration and device interconnection. For example, in intelligent building systems, various devices such as access control, lighting, and air conditioning can be connected to achieve unified management and intelligent control.

（2） FCN6650 processor module

Super strong communication and multitasking: The high-speed communication interface and powerful processing core enable it to simultaneously handle multiple communication and data processing tasks. In 5G communication base stations, it is possible to efficiently manage the large amount of data transmission between the base station and the core network, while monitoring and controlling the real-time status of the base station equipment; In industrial IoT systems, data exchange between multiple sensor nodes and actuators can be coordinated to achieve complex industrial process automation.

Data Encryption and Secure Transmission: Built in advanced data encryption algorithms, supporting secure protocols such as SSL/TLS, encrypting and protecting transmitted data to ensure its security and integrity during communication, meeting the high demands of industries such as finance and government for data security.

（3） FCN6599 processor module

Precision industrial control: Optimized architecture and rich industrial control interfaces for industrial control requirements, enabling precise control of the operation of industrial equipment. In industrial production lines, the movements of robotic arms and the speed of conveyor belts can be precisely controlled to ensure high precision and stability in the production process; In the power system, real-time monitoring and control of the operating status of power equipment can ensure the reliability of power supply.

Real time data collection and analysis: Quickly collect various types of data from industrial sites, conduct real-time analysis and processing, timely detect equipment failures and abnormal situations, notify operators through warning mechanisms, reduce downtime, and improve production efficiency and equipment utilization.

Working principle

（1） Data reception and parsing

Each processor module receives data signals from external devices through corresponding communication interfaces, such as data collected by sensors, control instructions sent by other devices, etc. The received data is first processed through signal conditioning circuits such as filtering and amplification, and then transmitted to the data parsing unit. The data parsing unit decodes the data according to the preset communication protocol and extracts valid information, such as data type, data content, device identification, etc.

（2） Data processing and computation

The parsed valid data is transmitted to the processor core, which processes and calculates the data according to program settings and algorithms. For industrial control scenarios, it may be necessary to compare and calculate the operating parameters of the collected equipment, determine whether the equipment is running normally, and generate control instructions based on logical rules; For communication scenarios, it may be necessary to compress and encode data for more efficient transmission.

（3） Control instruction output and data transmission

After processing and calculation, if control instructions need to be output, the processor module sends the instructions to the executing device through the corresponding control interface, such as controlling valve opening and closing, motor start and stop, etc. At the same time, for data that needs to be transmitted, such as processed result data, device status information, etc., it is encapsulated and transmitted through a communication interface according to a specified communication protocol, and sent to other devices or systems for further processing and display.

Key advantages

（1） Excellent performance

The FLN3524, FCN6650, and FCN6599 processor modules demonstrate excellent performance in different application directions. FLN3524 balances efficient data processing and multi protocol communication; FCN6650 performs outstandingly in communication and multitasking; FCN6599 focuses on precision industrial control to meet the diverse high-performance needs of different industries.

（2） High reliability

Using high-quality electronic components and rigorous manufacturing processes, with comprehensive protection mechanisms such as overvoltage, overcurrent, overheating protection, etc. At the same time, corresponding protective measures have been designed for different application scenarios to ensure stable operation in harsh environments, reducing equipment failures and maintenance costs.

（3） Flexible scalability

Rich communication interfaces and storage expansion capabilities enable the module to easily connect and integrate with other devices, and can expand storage capacity and functional modules according to actual needs, adapt to constantly changing business requirements, and improve the scalability and service life of the system.

Precautions

（1） Installation precautions

Before installation, it is necessary to confirm that the installation environment meets the working environment requirements of the module, and avoid installing in places with high temperature, humidity, and strong electromagnetic interference.

Strictly follow the installation manual to ensure secure module installation and correct wiring. For communication interfaces and power interfaces, attention should be paid to the interface type and connection method to avoid equipment damage caused by incorrect connections.

During the installation process, anti-static measures should be taken to prevent static electricity from damaging the module.

（2） Precautions for use and maintenance

Regularly check the working status indicator lights of the module to see if there are any abnormal alarm messages. Monitor the operating parameters of the module, such as temperature, power consumption, data transmission rate, etc., to ensure that the module operates within the normal range.

Keep the surface of the module clean, regularly clean dust, and prevent dust accumulation from affecting heat dissipation and normal operation. For modules used outdoors or in harsh environments, it is necessary to strengthen the inspection and maintenance of protective measures.

When a module malfunctions, the power should be disconnected first, and troubleshooting and handling should be carried out according to the fault symptoms and alarm information in the user manual. If parts need to be replaced, be sure to use genuine factory parts and follow the correct operating procedures for replacement. Regularly upgrade the software of modules, fix vulnerabilities, and improve performance and stability.

Application scenarios

（1） Communication base station

The FLN3524 and FCN6650 processor modules can be used for data processing and signal control in communication base stations. FLN3524 is responsible for data exchange and management between internal devices of the base station, while FCN6650 focuses on high-speed data transmission and secure communication between the base station and the core network, ensuring the stable operation and efficient service of the base station.

（2） Industrial automation production line

The FCN6599 processor module is widely used in industrial automation production lines due to its precise industrial control capabilities. Realize precise control and real-time monitoring of production equipment, improve production efficiency and product quality; FLN3524 can be used for equipment communication and data management in production lines, enabling collaborative work between devices.

（3） Intelligent Transportation System

In intelligent transportation systems, the FCN6650 processor module can achieve communication data processing and safe transmission between vehicles (V2V) and vehicles and infrastructure (V2I), improving traffic safety and efficiency; FLN3524 can be used for data management and communication adaptation of traffic monitoring devices, achieving real-time collection and dissemination of traffic information.

（4） Energy Management System

All three modules can be applied to energy management systems. FCN6599 is used for the control and monitoring of energy production, transmission, and distribution equipment; FLN3524 and FCN6650 are responsible for data collection, processing, and communication, achieving intelligent management and optimized scheduling of energy systems, and improving energy utilization efficiency.

Product Overview
The MOTOROLA FLN3524/FCN6650 series covers multiple models of products, mainly used in communication base stations, industrial automation, data centers, and other scenarios. This series of products is characterized by high stability, high efficiency, and excellent compatibility, aiming to provide users with reliable signal transmission and data processing solutions, and help various industries achieve efficient and stable operation.

Brand background
MOTOROLA was founded in 1928, formerly known as Galvin Manufacturing Corporation, and officially renamed Motorola in 1947. As a leading global enterprise in chip manufacturing and electronic communication, Motorola plays a crucial role in the development of communication technology. From early car radios to the birth of the world’s first handheld cellular phone, Motorola has continuously driven innovation in communication technology. In the long-term development process, it has accumulated a profound technological foundation and, with continuous innovation capabilities, launched numerous groundbreaking products and solutions in various fields such as wireless communication and broadband networks, establishing an excellent brand reputation worldwide and laying a solid foundation for the development of the modern communication industry.
Environmental parameters
Working temperature range: -40 ℃ -85 ℃, capable of stable operation in extreme temperature environments, ensuring normal operation of equipment in both cold polar regions and hot desert areas. ​
Storage temperature range: -55 ℃ -125 ℃, convenient for equipment storage and transportation in different environments, extending equipment service life. ​
Protection level: Some models reach IP67 protection level, with dustproof and waterproof capabilities, and can be used in harsh outdoor environments or humid industrial environments, improving the reliability and durability of the equipment.

Application Fields
（1） Communication industry
In the construction of communication base stations, the FLN3524/FCN6650 series products are used for signal reception, processing, and transmission, enhancing the signal coverage capability and communication capacity of the base station. In remote areas or areas with weak signal coverage, it can be used as a signal amplifier and relay device to improve network signal quality and provide users with stable mobile communication services. At the same time, it is suitable for indoor distribution systems to solve the problem of signal blind spots inside large buildings, ensuring clear voice calls and smooth data internet access. ​
（2） Industrial automation
On industrial production lines, this series of products is used to achieve wireless communication and data exchange between devices, such as communication between sensors and controllers, and between controllers and actuators. By real-time transmission of equipment operating status, production data, and other information, automated monitoring and intelligent management of the production line can be achieved, improving production efficiency and product quality. In dangerous or harsh industrial environments, wireless communication avoids the problems of wiring difficulties and cable damage, ensuring the safety and reliability of the production process. ​
（3） Intelligent transportation
Communication between vehicles (V2V) and vehicles and infrastructure (V2I) in intelligent transportation systems. Realize information sharing between vehicles, such as vehicle speed, driving direction, road conditions, etc., to improve traffic safety and efficiency; Support communication between vehicles and infrastructure such as traffic signals and road sensors, achieve intelligent traffic scheduling and management, optimize traffic flow, and reduce congestion. ​
（4） Energy Management
Used for remote monitoring and management of energy production, transmission, and distribution equipment in the fields of electricity, oil, and natural gas. Real time transmission of operating parameters and status information of energy equipment to the monitoring center through wireless communication facilitates staff to timely grasp the operation status of the equipment, diagnose and maintain faults, improve the reliability and operational efficiency of the energy system, and achieve optimized energy configuration and energy conservation and emission reduction. ​

Key points for installation and maintenance
（1） Installation points
Installation environment selection: Choose a dry, well ventilated, and electromagnetic interference free location to install the equipment. For outdoor installation, suitable protective boxes should be selected, and measures such as lightning protection, rain protection, and sun protection should be taken to ensure that the equipment operates in a suitable environment. ​
Installation method: Depending on the device type and application scenario, wall mounted, rack mounted, and other installation methods can be used. During the installation process, it is necessary to strictly follow the installation manual to ensure that the equipment is installed firmly and avoid affecting its performance due to vibration, looseness, and other reasons. ​
Wiring requirements: Connect power lines, signal lines, antennas and other cables correctly, ensuring firm wiring and good contact. Pay attention to distinguishing the functions and interfaces of different cables to avoid equipment failure caused by misconnection. At the same time, grounding measures should be taken to improve the anti-interference ability and safety of the equipment. ​
（2） Maintenance points
Daily inspection: Regularly check whether the equipment’s working status indicator light is displaying normally and whether there are any abnormal alarm messages. Check the operating parameters of the equipment, such as signal strength, transmission rate, etc., to ensure that the equipment operates within the normal range. ​
Cleaning and maintenance: Regularly clean the surface dust of the equipment to prevent dust accumulation from affecting the heat dissipation and normal operation of the equipment. For outdoor equipment, it is necessary to regularly check the sealing and integrity of the protective box, and promptly clean up the debris and accumulated water inside the protective box. ​
Troubleshooting: When a device malfunctions, refer to the user manual for troubleshooting and handling based on the device’s alarm information and fault symptoms. If parts need to be replaced, original genuine parts should be selected and replaced according to the operating procedures. Regularly upgrade software on devices, fix vulnerabilities, and improve device performance and stability.

Related models
FLN3524 136-174
FCN6650 403-470
FCN6599 450-520
FLN3525 136-174
FCN6651 403-470

Product Overview

PRO FACE XYCOM 1547 (model: 1547-0011301030000) is an outstanding industrial computer in the XYCOM series under PRO FACE. As an upgraded iteration product of the 1546 model, it inherits the advantages of its predecessor and has undergone performance optimization and functional expansion. Specially designed for harsh industrial environments, aiming to provide more efficient, stable, and intelligent computing and control solutions for industrial automation, intelligent manufacturing, process control, and other fields, helping enterprises improve production efficiency and enhance competitiveness.

Brand background

PRO-FACE has been deeply involved in the field of industrial automation for many years, always adhering to the concept of technological innovation and quality first, and committed to providing advanced products and comprehensive solutions for global industrial users. Its XYCOM series industrial computers, with reliable performance, excellent environmental adaptability, and rich functions, are widely used in many industries such as energy, manufacturing, transportation, and chemical engineering, accumulating a good reputation and market recognition, and becoming one of the trusted brands in the field of industrial automation.

Specification parameters

Interface configuration

Network interface: equipped with multiple high-speed Ethernet interfaces, supporting gigabit or even ten gigabit network communication, significantly improving data transmission speed, and enabling high-speed data exchange and remote monitoring with other devices, upper computer systems, and cloud platforms in industrial networks. At the same time, it supports multiple network protocols such as TCP/IP, UDP, HTTP, etc., making it convenient to access different types of industrial network architectures.

Serial port: With abundant serial port resources, including multiple RS-232, RS-485, and RS-422 serial ports, it can flexibly connect various industrial sensors, instruments, actuators, PLCs, and other devices to achieve device status data acquisition, control command transmission, and communication between devices, meeting the diverse serial communication needs of industrial sites.

Other interfaces: equipped with multiple USB 3.0 interfaces, supporting high-speed data transfer, facilitating data backup and exchange with external mobile storage devices, connecting to printers to print production reports, and connecting to external devices for functional expansion; At the same time, it may have video output interfaces such as HDMI and VGA, which are convenient for connecting display devices such as monitors and projectors, for monitoring screen display, operation interface display, and data visualization presentation.

Physical characteristics and environmental adaptability

Appearance design: Continuing the compact and sturdy chassis design style, while ensuring a reasonable internal hardware layout, it effectively saves installation space and is suitable for industrial environments with limited space such as factory workshops and control cabinets. The chassis is made of high-strength metal material, which has excellent resistance to mechanical collision and vibration, and can effectively protect the internal precision electronic components.

Core functions

（1） Deep control of industrial automation

High precision equipment collaborative control: As the core control center of industrial automation systems, XYCOM 1547 can simultaneously connect and control more types and larger quantities of industrial equipment, such as multi axis robots, high-precision CNC machine tools, intelligent conveyor belts, etc. By running advanced control algorithms and programs, high-precision and collaborative control of equipment is achieved, ensuring precise coordination between devices and improving production efficiency and product quality. For example, in precision electronic manufacturing production lines, the collaborative operation of multiple surface mount machines and welding robots can be precisely controlled to achieve high-speed and precise placement and welding of electronic components.

Complex process optimization management: With strong process management capabilities, it can model, monitor, and optimize complex industrial production processes. According to the preset production process and logic, coordinate the work sequence, time nodes, and parameter settings of each production link in real time, dynamically adjust production strategies to cope with abnormal situations in the production process, such as equipment failures, material shortages, etc., ensure the efficient and stable operation of the production process, reduce production costs, and improve production efficiency.

（2） Intelligent data collection and analysis

High speed collection of multi-source heterogeneous data: By utilizing rich interface resources, it is possible to simultaneously collect multi-source heterogeneous data from different types of sensors, devices, and systems, including analog data, digital data, image data, video data, etc. By using high-speed data acquisition modules and optimized data transmission protocols, real-time and accurate data collection can be achieved. The collection frequency and accuracy meet the requirements of various complex application scenarios in industrial sites, providing a reliable data foundation for subsequent data processing and analysis.

Deep data analysis and decision support: Equipped with advanced data analysis algorithms and software platforms, it can deeply mine and analyze the massive industrial data collected. By using machine learning, artificial intelligence and other technologies, functions such as equipment failure prediction, production quality trend analysis, and energy consumption optimization analysis can be achieved, providing scientific and accurate decision support for enterprise production management. For example, by analyzing equipment operation data, predicting equipment failures in advance and issuing warnings, arranging preventive maintenance, and reducing equipment downtime; By analyzing production quality data, identifying key factors that affect product quality, optimizing production process parameters, and improving product qualification rates.

（3） Efficient communication and networking

Seamless integration of industrial networks: Supports comprehensive industrial communication protocols, in addition to common protocols such as Modbus, Profibus, Ethernet/IP, it may also support emerging industrial Internet of Things protocols such as OPC UA and MQTT, enabling seamless communication and integration with different manufacturers and types of industrial equipment and control systems, achieving interconnectivity of industrial networks. It can easily connect to various network architectures such as industrial Ethernet and industrial fieldbus, and build an integrated industrial automation communication network.

Remote intelligent monitoring and operation: With the help of high-speed network communication functions, operators and technicians can view the real-time operation status, production data, alarm information, etc. of industrial field equipment through remote monitoring centers, mobile terminals, and other devices, achieving remote intelligent monitoring of industrial production processes. At the same time, technicians can perform software upgrades, parameter adjustments, fault diagnosis and repair operations on XYCOM 1547 through remote connections, reducing on-site maintenance workload, improving equipment maintenance efficiency, and reducing enterprise operation and maintenance costs.

Working principle

XYCOM 1547 in industrial control systems first receives data signals from sensors, equipment, and other systems on the industrial site through various interfaces. These signals are preprocessed through interface circuits such as signal conditioning and level conversion before being transmitted to high-performance processors. The processor performs operations, analysis, and processing on input data based on pre written control programs, algorithms, and data analysis models, generating corresponding control instructions, analysis results, and decision recommendations.

Control instructions are transmitted to actuators such as motors, valves, relays, etc. through output interfaces to achieve precise control of industrial equipment; The analysis results and decision recommendations are transmitted to the upper computer system, monitoring center, or mobile terminal through a network communication interface for operators and managers to view and make decisions. Throughout the entire work process, memory is used to store running programs, temporary data, and cache partially processed data, while storage devices are used for long-term storage of important information such as system programs, user profiles, and historical data. At the same time, XYCOM 1547 interacts with other devices in the industrial network in real-time through network communication modules, obtains system status information, and feeds back its own operating status to the upper computer or monitoring system, achieving closed-loop control and intelligent management of industrial production processes.

Product Overview

PRO FACE XYCOM 1546 Heavy duty Industrial Computer (Model: 1546-10201010001) is a high-performance computing device designed specifically for harsh industrial environments. It has become an indispensable key equipment in fields such as industrial automation and smart factories, thanks to its powerful computing power, excellent reliability, and rich expansion functions. It provides stable and efficient support for tasks such as data processing, equipment control, and system monitoring in industrial production processes.

Brand background

As a well-known brand in the field of industrial automation, PRO-FACE has always been committed to providing advanced solutions for global industrial users. Its XYCOM series products are renowned for their excellent quality and innovative technology. XYCOM has a profound technical accumulation in industrial computer research and development manufacturing, continuously investing research and development resources to meet the increasingly complex demands of the industrial market. Its products are widely used in multiple industries such as energy, manufacturing, and transportation, and are highly trusted by users.

Specification parameters

（1） Processor performance

This industrial computer may be equipped with Intel ®  socket 478 Celeron ®  M or Pentium ®  M processor option, with a maximum clock speed of up to 2.0GHz and a front-end bus of 400MHz or 533MHz, depending on the selected processor type. Such powerful processor performance can quickly process large amounts of complex data generated in industrial control processes, ensuring smooth operation of various industrial applications. Whether it is real-time data acquisition and analysis, or the execution of complex control algorithms, it can be easily handled.

（2） Memory and Storage

Memory: Equipped with two 240 pin DDR2 DIMM memory slots, supporting multiple capacity options such as 256MB, 512MB, 1GB, and 2GB. Users can flexibly configure memory according to their actual application needs, meeting the memory requirements of multitasking parallel processing and large-scale industrial software operation, ensuring smooth and efficient system operation.

Storage: Although the specific storage type and capacity are not specified, it is speculated that industrial grade hard drives or solid-state drives may be used. Industrial grade hard drives have high reliability and can adapt to harsh conditions such as vibration and impact in industrial environments; Solid state drives have faster data read and write speeds, which can significantly improve system startup speed and data storage and reading efficiency, meeting the demand for fast data storage and retrieval in industrial production.

（3） Interface configuration

Network interface: equipped with Ethernet interface, supporting high-speed network communication, facilitating data exchange and remote monitoring with other devices and upper computer systems in the industrial network. Through network interfaces, real-time uploading of device operation data and remote issuance of control instructions can be achieved, facilitating centralized management and remote operation and maintenance by factory management personnel, and improving production management efficiency.

Serial ports: Common RS-232 and RS-485 serial ports are readily available. These serial ports can connect various industrial sensors, instruments, and actuators, used to collect equipment operating status data such as temperature, pressure, flow rate, etc., and transmit control instructions to actuators to achieve precise control of industrial equipment, ensuring the automation and intelligence of industrial production processes.

Other interfaces: It may also have USB interfaces for external storage devices, printers, and other external devices to meet the diverse device connection needs of industrial sites, facilitating data backup, printing production reports, and other operations.

（4） Physical characteristics and environmental adaptability

Appearance design: Adopting a compact chassis design, it occupies a small space and is easy to install in environments with limited space such as factory workshops. At the same time, the chassis has a sturdy outer shell that can effectively resist mechanical collisions and vibrations, protecting the internal precision electronic components from damage.

Protection level: It has a certain level of protection, such as dust-proof and waterproof performance that meets corresponding industrial standards, and can operate stably in harsh industrial environments such as high dust and humidity. In addition, it also has good anti-interference ability and can work normally in strong electromagnetic environments, ensuring the accuracy of data transmission and the stability of system operation.

Temperature adaptation range: It can adapt to a wide temperature range, with a maximum ambient temperature of up to 50 ° C. It can work normally in high-temperature industrial production workshops or harsh outdoor environments, reducing the risk of equipment failure caused by environmental temperature changes and ensuring the continuity of industrial production.

Core functions

（1） Industrial automation control

Equipment control: As the core control unit of industrial automation systems, XYCOM 1546 can connect and control various equipment on the production line, such as robots, CNC machines, conveyors, etc. By running pre written control programs, the start stop, running speed, workflow and other parameters of the equipment are accurately controlled to ensure the efficient and stable operation of the entire production process. For example, in the automobile manufacturing production line, robots can be precisely controlled to complete complex operations such as welding and assembly of components, improving production efficiency and product quality.

Process management: comprehensively manage the industrial production process, coordinate the collaborative work between various production links according to the preset production process and logic. Real time monitoring of production progress, timely detection and handling of abnormal situations in the production process, such as equipment failures, material shortages, etc., to ensure the smooth progress of the production process and avoid losses caused by production interruptions.

（2） Data collection and processing

Data collection: Utilizing rich interfaces to connect with various industrial sensors, real-time collection of various data in the industrial production process, such as equipment operating status data, process parameter data, etc. Capable of quickly and accurately obtaining key information such as temperature, pressure, flow rate, and location, and transmitting these data to a computer for subsequent processing.

Data processing and analysis: Real time processing and in-depth analysis of large amounts of collected data. By using built-in data analysis algorithms and software, key features and trends are extracted from the data, providing powerful data support for optimizing the production process, equipment maintenance, and quality control. For example, by analyzing equipment operation data, predicting possible equipment failures, conducting maintenance in advance, and reducing equipment failure rates.

（3） Communication and Networking

Industrial network communication: Supports multiple industrial communication protocols such as Modbus, Profibus, Ethernet/IP, etc., enabling seamless communication with industrial equipment and control systems from different manufacturers. Easy access to industrial Ethernet enables data exchange and remote control with other controller modules, upper computer systems, and remote monitoring centers, making it convenient for enterprises to build integrated industrial automation control systems.

Remote monitoring and management: With the help of network communication functions, operators can monitor the real-time operation status of industrial equipment in the remote monitoring center, view equipment operation data, alarm information, etc. At the same time, technicians can also perform software upgrades, fault diagnosis, and maintenance on XYCOM 1546 through remote connections, greatly improving equipment maintenance efficiency and reducing maintenance costs.

Working principle

XYCOM 1546 heavy-duty industrial computer collects data from sensors and other devices through various interfaces in industrial control systems. After being converted and preprocessed by the interface circuit, these data are transmitted to the processor for computation and analysis. The processor processes data and generates corresponding control instructions based on pre written control programs and algorithms. The control instructions are then transmitted to the actuator through the interface to achieve control of industrial equipment. Throughout the process, the computer interacts with other devices in the industrial network through network communication interfaces, obtains real-time system status information, and feeds back its own operating status to the upper computer or monitoring system to achieve comprehensive monitoring and management of the industrial production process. Meanwhile, memory is used to store running programs and temporary data, while storage devices are used to store important information such as system programs, historical data, and user profiles.

Key advantages

（1） High reliability

Hardware quality: Industrial grade components and strict manufacturing processes are used, and multiple reliability tests such as vibration testing, impact testing, high and low temperature testing are conducted to ensure that the product can operate stably in harsh industrial environments for a long time. Its sturdy chassis design and excellent protective performance effectively reduce the risk of equipment damage caused by environmental factors, ensuring the continuity of industrial production.

Software stability: The operating system and industrial applications have been optimized and rigorously tested to have good stability and compatibility. It can run stably for a long time, is not prone to crashes or crashes, and has good support for various industrial software and drivers, ensuring the stable and reliable operation of users’ industrial application systems.

（2） Powerful performance

Efficient data processing: A high-performance processor and sufficient memory configuration enable it to have powerful data processing capabilities. Capable of quickly processing large amounts of complex data generated in industrial production processes, meeting the needs of real-time control and data analysis, and providing efficient computational support for industrial automation production.

Quick response: In industrial control scenarios, the response speed to equipment control instructions is crucial. XYCOM 1546, with its excellent hardware performance and optimized software architecture, can quickly respond to various control instructions, achieve precise control of industrial equipment, and improve production efficiency and product quality.

（3） Flexible scalability

Hardware Expansion: With excellent hardware expansion capabilities, users can easily add or replace functional modules according to their actual application needs. For example, increasing memory capacity to meet the growing demand for software operation, expanding storage devices to store more historical data, or adding communication interface modules to connect more external devices to adapt to the diverse needs of different industrial application scenarios.

Software customization: Supports software customization development, allowing users to personalize the operating system and application programs of industrial computers according to their own production processes and management needs. Customized software can better fit the actual production process of enterprises, improve the efficiency and accuracy of production management.

Precautions

（1） Installation and use

Installation environment: The installation should be carried out in a well ventilated, dry, and non strong electromagnetic interference environment, avoiding direct sunlight and high temperature, high humidity environments. The installation position should be stable to prevent equipment damage caused by vibration or collision. At the same time, it is necessary to ensure sufficient installation space for equipment cooling and daily maintenance.

Correct wiring: Strictly follow the requirements of the product manual for wiring, carefully check the interface type and pin definition, and correctly connect the power line, signal line, and communication line. Incorrect wiring may cause equipment damage or system failure. When connecting to the network, it is important to ensure a stable network connection to avoid any fluctuations that may affect the normal use of the device.

（2） Daily maintenance

Regular cleaning: Regularly clean the casing and interfaces of the equipment, gently wipe them with a clean soft cloth, avoid using corrosive cleaning agents, and prevent damage to the surface of the equipment. At the same time, it is necessary to regularly clean the internal dust, especially the dust on the cooling fan and radiator, to maintain good heat dissipation performance of the equipment and extend its service life.

Software updates: Regularly update operating systems and industrial applications, timely install official patches and upgrade versions, fix software vulnerabilities, and improve software performance and stability. Before conducting software updates, it is necessary to do a good job of data backup to prevent data loss caused by problems during the software update process.

（3） Safe operation

Follow operating procedures: Operators should strictly follow the operating procedures and safety regulations of the equipment when using it, and should not arbitrarily change system parameters and settings to avoid equipment failures or safety accidents caused by misoperation. Before performing important operations, carefully confirm the accuracy of the operation instructions and take corresponding safety precautions.

Data security: To ensure the security of industrial production data, necessary security measures should be taken, such as setting strong password protection for device login permissions and regularly changing passwords; Install firewalls and antivirus software to monitor and protect network communication, preventing data leaks and malicious software attacks.

Similar model supplement

（1） XYCOM 1547

Similar in overall architecture and functionality to XYCOM 1546, both are high-performance computers designed for industrial environments. However, 1547 may have some upgrades in terms of performance and functionality, such as adopting a more advanced processor architecture that provides higher computing speed and data processing capabilities, making it more suitable for industrial control applications that require extremely high real-time and processing speed. In terms of storage capacity, it may provide larger storage options to meet users’ needs for storing large amounts of historical data and installing complex industrial software.

（2） PRO FACE APL3000B

This is an alternative upgraded product of XYCOM 1546. APL3000B has optimized the human-computer interaction interface while maintaining the reliability of XYCOM 1546, adopting more advanced display technology and touch operation design, enabling operators to operate and monitor more conveniently. In terms of communication functionality, support for new industrial communication protocols may have been added, further enhancing compatibility and communication efficiency with other industrial equipment, providing better options for enterprises to build more advanced industrial automation systems.

Xycom Automation’s newest generation of industrial PCs are designed and tested for the tough environments required for plant floor use. 

Our standard PC configurations meet the strict specifica tions required for use in hazardous locations and Europe’s CE mark.

Based on CPU boards designed specifically for industrial automation, these systems provide the capabilities required by demanding appli cations. 

With an installed base of over 300,000 systems, our indus trial PC products are successfully applied in manufacturing and process environments world-wide

Higher Performance,

Lower Power

The 1546 utilizes an Intel mobile processor providing superior processing power while utilizing half the wattage of a comparable

Pentium 4 processor.  

The optional Pentium M 2.0 GHz processor (2 M CACHE & 533 MHz system bus) outperforms a desktop Pentium 4 2.4 GHz (512 K CACHE & 533 MHz bus)

while utilizing less than half the wattage.

The increased processing power with less heat generation makes the 1546 ideal for most factory automation applications maintained, possibly without the need for expensive enclosure cooling devices.

Superior Video

Performance

The on-board 4X AGP graphics controller defaults to 4 MB system RAM to allow resolutions up to 1280 x 1024.  In addition the 1546 automatically shares up to 32 MB system RAM to allow full 32-bit color depth and fast 3D rendering.

Fits Your Needs

The 1546 can be configured many different ways.  

With four available expansion slots many cost effective, industry standard options are easily integrated.  

The optional dual hard drive, externally accessible requiring a NEMA enclosure.  

Less wattage input into the system results in less tempera ture rise in the enclosure.  

With less temperature rise the maximum ambient operating temperature is more easily

CompactFlash, or RAID-enabled configura tion provides the storage solution you require.  

Additionally the CD-ROM can be upgraded to CD-R/W or DVD-R/W providing even more storage and backup options.

Meets High Standards

To survive on the plant floor the 1546 meets FCC, UL, cUL, and European CE mark requirements for industrial automation equipment.  

Xycom Automation Industrial PCs lead the industry in reliability, service, and support with an optional five year warranty available

​FEATURES

Intel® Celeron® M 1.3 GHz, 512 cache,400 MHz system bus (optional Pentium®M 2.0 GHz, 2M cache, 533 MHz systembus)

Up to 2 GB DRAM (512 MB standard)40 GB minimum Serial ATA hard drive(optional dual hard drives)4X AGP graphics with 32 MB videomemory (shared with system memory)

Four available expansion slots:

One (8.0″ max.) PCI expansion slot;

Two (9.0″ max.) PCI expansion slots;

One (9.0″ max.) PCI or ISA expansion slot 10/100, and 10/100/1000

BaseT Ethernet

4 USB 2.0 compliant ports (one additional 1.1 compliant port on front of KPM units)

Three Serial, one Parallel, and one Video port Rear accessible Type I/II CompactFlash socket

CD-ROM (optional CD-R/W with DVD-read-only, DVD-R/W, and floppy)UL, cUL, CE approvals

UL listed for hazardous locations: Class

I Division 2, Groups A, B, C, D; Class II

Division 2, Groups F and G

Windows® XP or 2000 operating

systems

100-240 VAC power supply

2-year warranty included

The 9987 PC/AT™ Flat-panel Industrial Computer (also known as the Portrait PC) com bines a PC/AT computer with a flat-panel display to offer a powerful, compact package for the factory floor and other harsh environments. 

​The 9987 features an open architec ture to meet a wide variety of applications where both a powerful PC and a durable in dustrial enclosure are required. 

The system integrates a computer card cage, mass stor age, display, keypads, and power supply in a truly industrial form factor.

The 9987 system includes a four-slot, full-length, passive ISA backplane, a VGA flat panel display, hard and floppy disk drive facilities, and data entry/function keypads. 

The front panel is sealed to NEMA 4/4X/12 standards, and the flat-panel display is protected by an impact-resistant shield. 

The open-architecture design accepts IBM PC/AT compatible cards and keyboards.

The processor board combines the functions of a IBM PC/AT-compatible computer on a single, industrially-hardened circuit board. Refer to the Xycom CPU manual for more in formation on processor and hardware features.

The system’s modular design allows easy access to boards, switches, power supply, and disk drives. 

You can easily remove the drawer by detaching six ACCESS fasteners.

Standard Features

The 9987 offers the following standard features:

• High-performance, single-board 486 and Pentium® processors

• 5.62-inch mounting depth

• Four-slot, full-length, passive ISA backplane

• 10.4-inch 256-color CCFT TFT LCD flat-panel display (640×480)

• 32 data entry and 10 function keys

• 3.5-inch 1.44 Mbyte floppy drive

• MS-DOS®

• Slide-out computer module (to access disk, backplane, and power supply)

• 110-watt power supply

• IBM PC/AT compatibility

• Front or rear access floppy disk

• External printer port

• External COM1 and COM2 ports (RS-232)

• Front panel sealed to meet NEMA 4/4X/12 specifications when panel mounted

Optional Features

The following optional items are also available with the 9987:

• A variety of high-capacity IDE hard drives and Solid State (Flash) drives

• RADAR card with isolated RS-232C/RS-485 serial ports

• External full-stroke keyboard

• Durapoint sealed front-panel mouse

• Various sealed rack- or panel-mount keyboards

• Preloaded Windows® 95 or Windows NT operating systems

• Hazardous location configurations

Unpacking the System

When you remove the 9987 from its box, verify that you have the parts listed below. 

Save the box and inner wrapping in case you need to reship the unit.

• 9987 unit

• Documentation kit, which includes

Power cable

PKIM utility disk

Diagnostic software disk

20 hex nuts (6 spares)

9987 user manual

CPU manual

VGA utility disk

• Binder

• Business reply card

Quick Start-up

Warning

Turn off the power to the unit and unplug the power cord before making any adjust ments to the inside or outside of the computer.

Perform the following steps to prepare the system for use.

1. Attach optional keyboards/mouse.

• Connect an external keyboard to the keyboard connector behind the access door on the front panel or to the connector on the power panel.

• A serial mouse can be connected to either COM1 or COM2. When a mouse is used, the COM LED on the data entry keypad lights up.

2. Attach other optional equipment following the instructions in Chapter 3.

3. Attach the power cord from the power receptacle to a properly grounded 90-250 VAC, 50-60 Hz outlet.

4. Turn on the power to the unit. The system will boot up at the C: prompt.

5. Install application software via drive A: located behind the access door on the front panel

Quadtel BIOS

If the CPU board has a Quadtel BIOS,  press CTRL+ALT+S simultaneously after the POST RAM test has completed to access the Setup Menu. 

Make changes by following directions on the screen. 

Press F10 to save the Setup, and ESC to exit. Refer to your CPU manual for more information on the Setup Menu.

Preparing for the Tests

To test your system, you need the following equipment:

• Xycom System Test Disk (bootable 3.5-inch, DS/DD disk), Xycom part number

99290-001

• IBM PC/AT-compatible keyboard (Xycom part number 91971-001 or equivalent)

• Centronics-compatible printer cable

• Parallel printer (Centronics-style interface)

• Two serial loopback test connectors (refer to Figure 2-1 for pinouts)

• Formatted scratch disk (3.5-inch, DS/HD)

Perform the steps below before starting the system tests:

1. Place the CPU board jumpers and switches to the factory-set positions. Refer to your

CPU manual for these settings.

2. Plug the female end of the AC power cable into the side of the unit and the male end

into a properly grounded outlet.

3. Connect the serial loopback connector(s) and the printer cable to the appropriate

connectors and connect a PC/AT keyboard to a keyboard connector. Figure Chapter

2 -1 illustrates the wiring necessary for the loopback connection.

Removing the Slide-Out Module

1. Remove the six ACCESS fasteners that attach the slide-out computer module to

the 9987 back panel. (A ¼-inch nut driver is needed to remove the 8/32 size fas teners.)

2. If the unit is not panel mounted, place it face down. Hold the front part down

(located behind keypad) while pulling off the back panel to break the intercon nect connection.

3. Grasp the handles that protrude from the back panel on the left and right sides, above the I/O inserts.

4. Pull straight back. The module should slide out easily. 

9000-RAD Card

You can install the 9000-RAD card if you have an open slot. 

Before installing the card (Solid State Disk) into the 9987, jumpers and switches must be set for your par ticular configuration. 

After the 9000-RAD is properly configured, it can be installed into the 9987 card

cage as follows:

1. Unplug the 9987 from the AC wall outlet.

2. Remove the 9987 slide-out computer module (refer to the Removing the Slide

Out Module section earlier in this chapter). Set the six ACCESS fasteners aside for later use.

3. Verify jumper and switch settings. Refer to the 9000-RAD manual for the cor rect settings.

4. If present, remove the blank ORB from the slot that the 9000-RAD card will oc cupy. Save the screw.

5. Place the 9000-RAD card into the slots in the backplane. Push down on the card evenly, until it firmly seats into the card edge connectors.

FloNet Interface Board

You can also install a IPN200 FloNet interface board in your system. 

The FloNet board has two modes of operation: 

Ethernet and FloNet. In Ethernet mode, the board provides a standard Ethernet network interface with user-configurable hardware in terrupts, I/O ports, and bootable ROM BIOS address location.

In FloNet mode, the FloNet board acts as the interface between a local host running FloPro software and an Ethernet LAN connected to at least one remote host platform running TCP/IP-compatible software. 

The on-board firmware constantly polls the Ethernet network interface waiting for packets where are intended to communicate with FloPro. 

The board will also process valid TCP/IP protocol packets.

When configured for FloPro mode, the FloNet board takes up to six eight-bit I/O ports, and 32 Kbytes of memory. 

When configured as an Ethernet card, the FloNet board takes an additional 16 I/O addresses. 

It may also take up an additional 32

Kbytes of memory space if configured to use a boot ROM.

Refer to the FloNet documentation for installation instructions

PHILIPS PG 1220 SERIES WITH CPU BOARD, XYCOM XVME-491 , CNC SERVO CONTROLLER

PHILIPS PG 1220 series

（1） Product Overview

The PHILIPS PG 1220 series is an industrial equipment product launched by Philips, equipped with a CPU board, commonly used in industrial scenarios with certain requirements for device control and data processing. This series of products, leveraging Philips’ brand technology advantages, has a specific application direction in the field of industrial automation, and can work in conjunction with other industrial equipment to provide stable control and data processing support for industrial production.

（2） Specification parameters

Due to the lack of detailed information, it is difficult to clarify specific specifications. But usually such industrial equipment will have CPUs with specific clock frequencies and computing capabilities to meet the needs of industrial control instruction processing and data computation; In terms of memory, it may be equipped with moderate capacity to ensure smooth program operation; In terms of interface configuration, it is expected that there will be serial ports, Ethernet interfaces, etc. used to connect external devices for data transmission and communication.

（3） Core functions

Equipment control: By running control programs through the built-in CPU board, the connected industrial equipment is sent and controlled with operation instructions to achieve functions such as start stop and operation parameter adjustment, ensuring the orderly progress of industrial production processes.

Data interaction: By utilizing various interfaces to interact with sensors, actuators, and other control systems, data is collected from device operation and control instructions are transmitted to achieve real-time monitoring and feedback control of industrial production processes.

（4） Key advantages

Brand reliability: Relying on Philips’ strong brand influence and technological research and development capabilities, the products have high guarantees in quality control and performance stability, and can operate stably in industrial environments for a long time.

Compatibility: Considering the integration requirements of industrial equipment in the design, it has certain compatibility and can work together with various industrial standard equipment, making it convenient for users to build industrial automation systems.

XYCOM XVME -491

（1） Product Overview

XYCOM XVME-491 is a CPU board commonly used in industrial control systems as the core component for system data processing and instruction execution. It is based on XYCOM’s technological accumulation in the field of industrial automation, providing efficient and reliable computational support for industrial control, and ensuring the stable operation of control systems in complex industrial environments.

（2） Specification parameters

Processor performance: Equipped with high-performance processors, it has the ability to quickly process complex industrial control algorithms and large amounts of data, ensuring timely response and processing of industrial control instructions.

Memory configuration: It has a memory capacity suitable for industrial control requirements, supports multitasking parallel processing, and ensures smooth operation of control programs and data processing tasks.

Interface type: Equipped with rich interfaces, such as serial ports for connecting sensors, instruments, and other devices for data collection; Ethernet interface enables high-speed network communication, facilitating data exchange with other controllers and upper computers; There are other necessary interfaces to meet the connection requirements of different devices.

（3） Core functions

Data processing and computation: As a CPU board, it performs real-time processing and computation of data collected by industrial control systems, generates control instructions based on control logic, and provides decision-making basis for the operation of industrial equipment.

System coordination: In industrial control systems, coordinate the data transmission and workflow between various components to ensure the orderly operation of the entire system and achieve automated control of industrial production processes.

（4） Key advantages

High reliability: Using industrial grade components and strict manufacturing processes, after multiple reliability tests, it has excellent anti vibration, anti impact, and anti electromagnetic interference capabilities, adapting to harsh industrial environments.

Powerful Scalability: Modular design facilitates functional expansion, allowing users to add or replace functional modules according to their actual needs, such as adding communication interface modules, expanding storage capacity, etc., to meet the diverse needs of different industrial application scenarios.

CNC servo controller

（1） Product Overview

CNC servo controller is a key component of computer numerical control (CNC) system, mainly used to control the operation of servo motors, achieve precise position, speed and torque control of machining equipment such as machine tools, and play an important role in mechanical processing, manufacturing and other fields. It is one of the core equipment to ensure machining accuracy and production efficiency.

（2） Specification parameters

Control axis number: The number of controllable servo motor axes varies among different models, ranging from single axis to multi axis, to meet the needs of machining tasks of different complexity levels.

Control accuracy: With high-precision control capability, the position control accuracy can reach the micrometer or even nanometer level, and the speed control accuracy can also meet the requirements of precision machining.

Communication interface: It is usually equipped with multiple communication interfaces, such as RS-232, RS-485, Ethernet interface, and dedicated CNC communication interface, to facilitate data communication and integration with CNC systems, PLCs, and other devices.

（3） Core functions

Motor control: Based on the instructions sent by the CNC system, accurately control the speed, direction, and position of the servo motor, drive the machine tool worktable, cutting tools, and other components to move according to predetermined trajectories and speeds, and achieve precise machining of parts.

Feedback regulation: Real time reception of position and speed signals from servo motor encoders, comparison with instructions issued by CNC systems, and adjustment of motor operating status through closed-loop control algorithms to ensure machining accuracy and stability.

（4） Key advantages

High precision machining: Through precise motor control and feedback adjustment mechanisms, high-precision part machining is achieved to meet the high precision requirements of industries such as aerospace and mold manufacturing.

Efficient and stable: With fast response capability and stable control performance, it can maintain stable operation during high-speed processing, improve production efficiency, reduce processing errors and scrap rates.

Product Overview

XYCOM 3512KPT (product number 139649-002A) is an industrial product with specific functions and application scenarios, which may belong to the XYCOM industrial computer or control module series products. This product plays an important role in industrial automation, data processing, and other fields, providing strong support for industrial production and equipment control with its stable performance and reliable quality. Shipping through DHL means that its global circulation is more convenient, making it easier for users to purchase and obtain products.

Brand background

XYCOM, as an important brand under PRO-FACE, has a profound technical accumulation and good market reputation in the field of industrial automation. PRO-FACE has always been committed to providing high-quality human-machine interfaces, industrial computers, and control system solutions for industrial users. The XYCOM series products inherit the brand’s pursuit of technological innovation and product reliability, and are widely used in multiple industries such as energy, manufacturing, and transportation, and are highly trusted by industrial customers.

​Specification parameters

Processor and Performance: Equipped with high-performance processors to meet the complex data processing and control task requirements in industrial environments. For example, using Intel series processors, it has high computing speed and multitasking capability, and can quickly respond to the instructions and data acquisition needs of industrial equipment.

Memory and Storage: Having a certain capacity of memory ensures smooth program operation and supports stable operation of industrial control software and data processing programs. At the same time, equipped with suitable storage devices such as hard drives or solid-state drives, for storing system programs, user data, and various parameters and records in industrial production processes.

Interface configuration: It usually has rich interfaces, including but not limited to Ethernet interfaces, used to achieve network connection and data transmission of devices, facilitating communication with other devices in industrial networks; Serial ports (such as RS-232, RS-485, etc.) can connect various industrial sensors, instruments, and actuators to achieve data acquisition and device control; USB interface facilitates the connection of external devices such as storage devices and printers, meeting the diverse needs of industrial sites.

Working environment parameters: It has good industrial grade protection performance and can adapt to harsh working environments. For example, it has certain anti vibration and anti impact capabilities, and can operate stably in environments with mechanical vibrations such as industrial production workshops; Capable of dust and water resistance, meeting the corresponding industrial protection level standards, and can work normally in environments with high dust or humidity; At the same time, it can adapt to a wide temperature range, ensuring reliable operation in high or low temperature environments.

Core functions

Industrial automation control: XYCOM 3512KPT is likely to serve as the core control unit of industrial automation systems, connecting various equipment on the production line such as robots, CNC machines, conveyors, etc. By running pre written control programs, precise control and coordination of equipment are achieved to ensure efficient and stable industrial production processes. For example, in the automobile manufacturing production line, controlling robots to complete operations such as welding and assembly of components, accurately adjusting the processing parameters of CNC machine tools, and ensuring product quality and production efficiency.

Data collection and processing: Utilizing rich interfaces to collect real-time data from various sensors on industrial sites, such as temperature, pressure, flow rate, location, and other information. Real time processing and analysis of collected data, extraction of key features and parameters, providing accurate data support for optimization, fault diagnosis, and quality control of industrial production processes. At the same time, the processed data can be stored or transmitted to other systems to achieve data sharing and further utilization, helping enterprises achieve intelligent production management.

Communication and Networking: Supports multiple industrial communication protocols such as Modbus, Profibus, Ethernet/IP, etc., enabling seamless communication with devices and control systems from different manufacturers. Connect to the industrial network through network interfaces to achieve data exchange and remote control with the upper computer, other controller modules, and remote monitoring center. Users can monitor the real-time operation status of industrial production equipment through the remote monitoring center, perform remote operations and management, and improve the efficiency and convenience of production management.

Working principle

In industrial control systems, XYCOM 3512KPT first receives input signals from sensors through various interfaces. After signal conditioning and conversion, these signals are transmitted to the processor for processing. The processor analyzes and performs operations on input data based on pre written control programs and algorithms, generating corresponding control instructions. Control instructions are then transmitted to actuators such as motors, valves, etc. through digital or analog output interfaces to achieve control of industrial equipment. At the same time, the product maintains data interaction with other devices and systems through communication interfaces, obtains real-time system status information, and feeds back its own operating status to the upper computer or monitoring system to achieve comprehensive monitoring and management of industrial production processes.

Key advantages

High reliability: Adopting industrial grade design and manufacturing standards, using high-quality components, and undergoing rigorous testing and quality verification, it has excellent anti-interference ability and stability. Capable of long-term stable operation in harsh industrial environments, effectively reducing equipment failure rates, minimizing production interruptions caused by equipment failures, ensuring the continuity of industrial production, and lowering maintenance costs and production risks for enterprises.

Powerful compatibility: Rich interfaces and extensive communication protocol support enable it to be compatible with the vast majority of industrial equipment and control systems on the market. Both the construction of new systems and the upgrading and transformation of existing industrial control systems can be easily achieved, greatly improving the convenience and flexibility of system integration, providing convenient conditions for industrial automation transformation of enterprises, and reducing the difficulty of system development and integration.

Efficient performance: High performance hardware configuration and optimized software algorithms enable it to quickly handle complex industrial control tasks and large amounts of data. In the case of multitasking and large data transmission, it can still maintain a stable and efficient operating state, ensure the real-time and accuracy of industrial production processes, improve the efficiency and quality of industrial production, and meet the needs of modern industrial production for efficient and precise control.

Precautions

Installation and debugging: When installing XYCOM 3512KPT, it is necessary to strictly follow the requirements of the product manual to ensure a stable installation position and avoid equipment damage caused by vibration or collision. During the wiring and debugging process, it is important to carefully check the interface type and pin definitions, correctly connect power lines, signal lines, and communication lines to prevent equipment damage or system failures caused by wiring errors. At the same time, sufficient preparation work should be done before debugging, and important data should be backed up to ensure the safety and smoothness of the debugging process.

Work environment requirements: To ensure the normal operation and service life of the equipment, it should be installed in a working environment that meets the requirements. Keep the installation environment well ventilated, dry, free of corrosive gases and strong electromagnetic interference. Avoid prolonged exposure of equipment to high temperatures, high humidity, or excessive dust. Regularly clean and maintain the equipment, remove surface dust and debris, and ensure good heat dissipation. If the working environment cannot meet the requirements, corresponding protective measures should be taken, such as using protective cabinets, installing heat dissipation devices, etc.

Software and Data Management: When programming, configuring, and upgrading software, it is necessary to use official development tools and software versions, and follow the correct operating procedures. Before downloading programs or updating software, it is essential to perform data backup to prevent data loss or system crashes caused by operational errors or software failures. At the same time, attention should be paid to software compatibility to ensure that newly installed software can work properly with device hardware and other related devices. Regularly organize and backup data in devices, establish a comprehensive data management mechanism, and ensure the security and integrity of data.

Similar model supplement

XYCOM 3513KPT: Belonging to the same series as XYCOM 3512KPT, it shares similarities in overall architecture and functionality, but may have undergone upgrades and improvements in certain aspects. For example, there may be an improvement in processor performance, with higher computing speed and processing capabilities, which can better meet industrial application scenarios that require high real-time performance and data processing; In terms of interface configuration, new interfaces may have been added or the transmission rate of interfaces may have been improved, further enhancing the connection capability and communication efficiency of devices, making it suitable for more complex industrial automation systems.

XYCOM 3511KPT: As a simplified version of 3512KPT, it is relatively basic in hardware configuration and functionality. It may be suitable for industrial application scenarios that are cost sensitive and have relatively simple control tasks, such as small automated production lines or simple equipment monitoring systems. Although the performance and functionality have been simplified, XYCOM products still maintain their consistent reliability and stability, meeting the basic control needs of users. It is an affordable industrial control solution.

Overview

The XVME-202 PAMUX Controller Module is a single-high VMEbus-compatible interface to the

PAMUX 4, 5, and 6 remote I/O products available from OPTO 22.

The PAMUX is a high-speed distributed I/O system which provides for connection to a VMEbus system via a Xycom Automation XVME-202 module and a 50 conductor flat ribbon cable. 

The PAMUX system provides a family of Digital and Analog Intelligent Brain Boards that may be daisy-chained to provide a total of 500 I/O points. 

The PAMUX Brain Boards may be placed at distances up to 500 feet from the VMEbus master controller.

The XVME-202 board, when combined with the PAMUX equipment form OPTO 22, provides a high

performance remote I/O subsystem ideally suited for the VME environment

Features

• Directly compatible with the OPTO 22 line of

PAMUX 4, 5, and 6 I/O systems

• 16 PAMUX units can be addressed from one

XVME-202 module, providing up to 512 indi

vidual control points

• Cable length between the XVME-202 and the

PAMUX units can be up to 500 feet

Applications

• Robotics

• Numerical Control

• Conveyor Control

• Fault Detection Machinery

Product Overview

XYCOM XVME – 202 Controller Module Board  It is a high-performance controller module board designed specifically for the field of industrial automation control. As an important member of the XYCOM product series, it undertakes critical control and data processing tasks in industrial control systems with advanced technology and reliable performance. This module board can adapt to various industrial application scenarios, providing a solid hardware foundation for the efficient operation and automation control of industrial equipment.

Specification parameters

Processor performance: Equipped with high-performance processors, capable of quickly processing complex instructions and large amounts of data in industrial control processes. The powerful computing capability ensures timely response to tasks such as sensor data acquisition, equipment status monitoring, and control command output in real-time control scenarios, providing strong support for the stable operation of industrial automation systems.

Memory and storage: With an appropriate amount of memory space, it can meet the needs of program operation and data caching, ensuring the smooth execution of control programs. At the same time, it has a certain storage capacity for storing important information such as system programs, control algorithms, and historical data of device operation, which facilitates users’ data analysis and system debugging.

Interface configuration: It has a rich variety of interfaces, including but not limited to serial ports (RS-232, RS-485, etc.), Ethernet interfaces, digital input/output interfaces, and analog input/output interfaces. Serial port can be used to connect various industrial instruments and sensors to achieve data acquisition; The Ethernet interface supports high-speed network communication, facilitating data exchange and remote monitoring between the module board and other devices or control systems; Digital and analog input/output interfaces can directly connect actuators and control objects, achieving precise control of industrial equipment.

Working voltage

​Supports specific range of working voltage input, such as [specific voltage range], to adapt to the power supply conditions of different industrial sites. The stable voltage adaptability ensures the reliable operation of the module board in complex power environments, reducing the risk of equipment failure caused by voltage fluctuations.

Working temperature range: capable of stable operation within a wide temperature range, such as [- [X] ℃ – [X] ℃]. Whether in high-temperature industrial production workshops or cold outdoor work environments, it can function normally and demonstrate excellent environmental adaptability.

Key advantages

High reliability: Using industrial grade components and rigorous manufacturing processes, after rigorous testing and quality verification, it has excellent resistance to vibration, impact, dust and water, and can operate stably in harsh industrial environments, effectively reducing equipment failure rates, minimizing production interruptions caused by equipment failures, and ensuring the continuity of industrial production.

Powerful compatibility: Rich interfaces and extensive communication protocol support enable it to be compatible with the vast majority of industrial equipment and control systems on the market. Both the construction of new systems and the upgrading and transformation of existing industrial control systems can be easily achieved, greatly improving the convenience and flexibility of system integration and reducing users’ system development and maintenance costs.

Flexible Scalability: The modular design concept enables XYCOM XVME-202 Controller Module Board to have good scalability. Users can easily add or replace functional modules according to their actual application needs, such as adding communication interface modules, expanding storage capacity, etc., to meet the constantly changing industrial control requirements, extend the service life and application value of equipment.

Efficient performance: The high-performance processor and optimized software architecture enable it to quickly handle complex industrial control tasks, achieving real-time control and precise adjustment of industrial equipment. In the case of multitasking and large data transmission, it can still maintain a stable and efficient operating state, improving the efficiency and quality of industrial production.

Precautions

Installation and wiring: When installing the module board, it is necessary to strictly follow the requirements of the product manual to ensure a stable installation position and avoid damage to the module board due to vibration or collision. During the wiring process, it is necessary to carefully check the interface type and pin definitions, correctly connect the power line, signal line, and communication line, and prevent equipment damage or system failure caused by wiring errors. At the same time, attention should be paid to grounding measures to reduce the impact of electromagnetic interference on the module board.

Working environment: To ensure the normal operation and service life of the module board, it should be installed in a well ventilated, dry, non corrosive gas and strong electromagnetic interference free environment. Avoid exposing the module board to high temperature, high humidity, or excessive dust for a long time. Regularly clean and maintain the equipment, remove surface dust and debris, and ensure good heat dissipation of the equipment.

Software operation: When programming, configuring, and upgrading software, it is necessary to use official development tools and software versions, and follow the correct operating procedures. Before downloading programs or updating software, it is essential to perform data backup to prevent data loss or system crashes caused by operational errors or software failures. At the same time, attention should be paid to software compatibility to ensure that newly installed software can work properly with module board hardware and other related devices.

Power management: Use power adapters that meet the specifications of the module board to ensure stable power supply voltage and sufficient output power. To avoid using module boards in situations where the power supply is unstable or the voltage fluctuates greatly, it is recommended to equip them with uninterruptible power supplies (UPS) to cope with sudden power outages and ensure that the module board has sufficient time for data storage and normal shutdown to prevent data loss and equipment damage.