Produktübersicht und Anwendungen: Der für industrielle Anwendungen konzipierte Controller kann in kleinen bis mittelgroßen Systemen, Logiksteuerungen und Regelkreisen eingesetzt werden, entweder eigenständig oder integriert in das Prozessleitsystem Advant OCS. Sein Hauptvorteil ist die Skalierbarkeit mit bis zu 6 Reglern pro Schicht, um unterschiedliche Leistungsanforderungen zu erfüllen; alle Schlüsselkomponenten können redundant konfiguriert werden, um die Stabilität des Gesamtsystems zu gewährleisten.
Funktionsmerkmale: Was die Steuerungsfunktionen betrifft, so kann es logische Ablaufsteuerungen, Regelkreise, Zähl- und Rechenoperationen handhaben und unterstützt die Ereignisaufzeichnung mit einer Auflösung von 1 ms. Kommunikation: RS 232-Schnittstelle für den Anschluss an MODBUS I oder für die Kommunikation mit dezentralen Terminals, PROFIBUS-DP-Schnittstelle für die Kompatibilität mit einer breiten Palette von Automatisierungsanwendungen und Advant Fieldbus 100 für die Kommunikation mit dem System. Flexible Programmierung mit 31 unabhängigen Tasks und benutzerdefinierten Ausführungszeiten (mindestens 2 ms); Online-Programmierung, Speicherung der Anwendung im nichtflüchtigen Speicher ohne Batteriepufferung und Passwortschutz zum Schutz vor unbefugtem Zugriff.
Systemerweiterung und Kommunikation: Es stehen verschiedene Erweiterungsmöglichkeiten zur Verfügung, wie z. B. das Hinzufügen von E/A-Modulen online, um die E/A-Ebene zu erhöhen, oder der Anschluss mehrerer Steuerungen über den Advant Fieldbus 100, um bis zu 80 Stationen anzuschließen. Als Kommunikationsmedium können Koaxialkabel, Twisted Pair, Lichtwellenleiter und Modem verwendet werden, um elektromagnetische Störungen zu vermeiden. Unterstützt OPC-kompatible Softwarekombinationen zur Prozesssteuerung und -überwachung, Netzwerkkonfiguration und Fehlersuche mit Advant OPC Server.
Entwicklung und Konfiguration: Grafische Konfiguration über Function Chart Builder mit der Sprache AMPL. Dieser Ansatz sorgt für eine konsistente Darstellung der Anwendung auf dem Papier und auf dem Bildschirm, was die Fehlersuche erleichtert; die Signalwerte können während des Betriebs in Echtzeit aktualisiert werden, und die Quelle der Konfigurationssignale kann zurückverfolgt werden.
Technische Daten: Die E/A-Module sind in einer breiten Palette von digitalen und analogen Ein- und Ausgängen erhältlich, die an unterschiedliche Spannungspegel und Signalanforderungen angepasst werden können, und einige der Module verfügen auch über spezielle Funktionen wie Impulszählung und Drehzahlmessung.
Zur Unterstützung verschiedener Kommunikationsprotokolle steht eine Vielzahl von Kommunikationsschnittstellen zur Verfügung. Bieten eine Vielzahl von Hardware- und Software-Optionen, je nach den tatsächlichen Bedürfnissen der Wahl der redundanten Konfigurationen, verschiedene Kommunikationsschnittstellen-Module, und so weiter. Kann in Schränke mit verschiedenen Schutzarten eingebaut werden, z.B. RE500 Serie, mit IP21, IP41, IP54, etc.
Die kleine aber leistungsfähige Verarbeitungsstation
Der Advant Controller 70 ist eine kleine aber
leistungsfähige, vom Anwender konfigurier-
bare Verarbeitungsstation.
Er kann entweder einzeln als autonome Verarbeitungsstation oder als Bestandteil eines
Advant OCS Prozessleitsystems eingesetzt werden.
Er kann mit unter Windows laufenden Überwachungs stationen kommunizieren
und sowohl analoge als auch binäre Signale verarbeiten.
Deshalb bietet sich der Advant Controller 70 als ideale Lösung für Ihre leit-
technischen Aufgaben an, sei es zur Automati sierung einer einzelnen Maschine oder zum
Einstieg in die anlagenweite Automatisierung.
Advant Controller 70 kommunizieren unterein-
ander und mit anderen Verarbeitungs stationen
über den als standardisierte verdrillte Doppel-
leitung ausgeführten Advant Fieldbus 100. Der
Advant Controller kann im Feldbereich in der Nähe von Sensoren und Aktoren installiert
werden, um die Verkabelungskosten und sodie Montagekosten insgesamt zu senken
Er bietet folgende Vorteile:
• Flexibilität bei der Installation
• modularer Aufbau, der einen nahezu unbe-
grenzten, schrittweisen Ausbau ermöglicht
• günstiges Preis-/Leistungsverhältnis, das
Einsparungen bei Hardware, Verkabelung,
Installation und Wartung ermöglicht
• Zuverlässigkeit und Eigendiagnose, damit
die Anlage viele Jahre störungsfrei läuft
• Offenheit durch Unterstützung des OPC-
Standards, der es möglich macht, Advant
Controller 70 mit OPC-kompatibler Software
Ihrer Wahl zu kombinieren.
Der Advant Controller 70 hilft dem Anwender,
seine Produktivität und Wettbewerbsfähigkeit
zu steigern – und gelassen abzuwarten.
Anpassbar an jede Anlage
Der Advant Controller 70 ist modular auf gebaut und besteht aus passiven Geräte anschlusseinheiten, die nebeneinander auf DIN-Hutprofilschienen montiert sind.
Diese Anschlusseinheiten verlängern den internen Modulbus schrittweise und stellen Schraub klemmen für den Anschluss aller ankommen den und abgehenden Prozesskabel bereit.
Auf diese Geräteanschlusseinheiten werden die Prozess-E /A-Module aufgesteckt, die als Schnittstellen zur Außenwelt dienen.
Für die Prozess-E /A-Module stehen zwei Arten von Geräteanschlusseinheiten zur Verfügung,
nämlich eine kompakte Bauform für die senkrechte Montage der Module und eine
erweiterte Bauform für die waagerechte Montage.
Erstere ist platzsparend und erlaubt die größtmögliche Anzahl von E /A-Kanälen
pro Hutprofilschiene, letztere stellt mehr Platz für die Verkabelung zur Verfügung.
Die erweiterte Bauform verfügt über Sicherungen und Klemmen zur Stromversorgung von Feldgeräten, so dass in den meisten Fällen auf externe Rangierverteiler verzichtet werden kann.
Kompakte und erweiterte Geräteanschluss einheiten können innerhalb einer Station
nebeneinander verwendet werden, d. h. sie können beliebig gemischt und an die Anforde rungen jedes einzelnen Feldgerätes angepasst
werden.
Da die Anforderungen des Advant Controller
70 hinsichtlich Platzbedarf und Schutz gegen
Umwelteinflüsse gering sind, stellt er eine
kostengünstige Lösung für die dezentrale Vor-Ort-Installation dar.
ABB Advant Controller 31 90 Series Intelligent Decentralized Automation System 90 Series
Kurzbeschreibung
Das Kommmunikationsmodul RCOM 07 KP 90 R303 kann als Erweiterungsger‰t an Grundger‰te wie 07 KR 91 R353,07 KT 92, 07 KT 93, 07 KT 94 des dezentralen Automati- sierungssystems Advant Controller 31 angeschlossen werden.
Das Kommunikationsmodul 07 KP 90 R303 ermˆglicht eine Kommunikation ¸ber das RCOM-Protokoll. ‹ber die-ses Protokoll kann ein Datenaustausch zwischen ABB Master Piece 200 Leitsystemen, ABB Procontic T200 Systemen und Advant Controller 31 Systemen, oder zwischen Advant Controller 31 Systemen untereinander stattfinden. Von Vorteil ist, dafl sich mit RCOM (Remote COMmuni cation) grofle Entfernungen ¸berbr¸cken lassen.
Die Kommunikation kann ¸ber verschiedene bertragungsmedien erfolgen, wie z. B.:
· gemietete oder private Standleitungen,
· vorhandene Kabelwege,
· Telefonleitungen (W‰hlverbindungen).
Die Anpassung an den gew¸nschten ‹bertragungsweg
kann durch die Auswahl unterschiedlicher Modems er- reicht werden (z. B. Tonfrequenz- oder Stromschleifen-
Modems, Telefon-Modems, Multidrop-Modems).
Ein RCOM-Netzwerk besteht immer aus einem Master
und einem oder mehreren Slaves, wobei es folgende Mˆg-
Kapitel îUnterschiedeî genannt sind, gelten entspre-
chend auch f¸r RCOM+.
· Das Verkn¸pfungselement RCOM+ kann mit dem Kommunikationsmodul 07 KP 90 ab Index b einge setzt werden.
Wie man das richtige Kommunikationsmodul für ein bestimmtes Anwendungsszenario auswählt
Berücksichtigen Sie die Anwendungsanforderungen: Definieren Sie die Anforderungen an den Datenaustausch zwischen den Geräten im Anwendungsszenario. Wenn Sie beispielsweise Daten mit dem ABB Master Piece 200, dem ABB Procontic T200 System oder dem Advant Controller 31 System austauschen müssen, können Sie das Kommunikationsmodul 07 KP 90 R303 wählen, das das RCOM-Protokoll unterstützt, mit dem eine Fernkommunikation über eine Vielzahl von Übertragungsmedien realisiert werden kann, um die Anforderungen der Fernsteuerung und Datenübertragung zu erfüllen. Das Kommunikationsmodul unterstützt das RCOM-Protokoll. Für den Anschluss von Geräten, die das MODBUS-RTU-Protokoll verwenden, ist der Kommunikationsprozessor 07 KP 93 R1161 die richtige Wahl. Er verfügt über 2 serielle MODBUS-RTU-Schnittstellen, die die Anforderungen solcher Geräte an die Kommunikationsverbindung erfüllen können.
Fokus auf Kommunikationsprotokolle: Verschiedene Kommunikationsmodule unterstützen unterschiedliche Protokolle. Wenn die Geräte im Anwendungsszenario hauptsächlich ein bestimmtes Protokoll verwenden, z. B. kommunizieren die Feldgeräte hauptsächlich mit dem MODBUS-RTU-Protokoll, ist es wichtig, ein Kommunikationsmodul zu wählen, das dieses Protokoll unterstützt. Ein Kommunikationsprozessor wie der 07 KP 93 R1161, der das MODBUS-RTU-Protokoll unterstützt, gewährleistet eine stabile und effiziente Kommunikation mit diesen Geräten. Für Anwendungen, die einen Anschluß an das Advant Fieldbus 100 (AF100)-Netzwerk erfordern, ist der Kommunikationsprozessor 07 KP 95 R101 die richtige Lösung. Er unterstützt den Master-Slave-Modus und die redundante Konfiguration des AF100-Netzwerks durch spezielle Kommunikationsschnittstellen und Funktionsblöcke, die den Anschluß des AC31 an das AF100-Netzwerk und die Übertragung von Daten ermöglichen.
Berücksichtigen Sie den Typ und die Anzahl der Schnittstellen: Wählen Sie die passenden Schnittstellen des Kommunikationsmoduls entsprechend den tatsächlichen Geräteschnittstellen.07 Das Kommunikationsmodul MK 92 R1161 verfügt über vier serielle Schnittstellen, von denen zwei als EIA RS-232, EIA RS-422 oder EIA RS-485 und die anderen beiden als EIA RS-232 konfiguriert werden können, was sich für Szenarien eignet, in denen mehrere serielle Schnittstellen zum Anschluss verschiedener externer Geräte erforderlich sind. Die beiden anderen Schnittstellen entsprechen dem EIA RS-232-Standard und eignen sich für Szenarien, in denen mehrere serielle Schnittstellen für den Anschluss verschiedener externer Geräte erforderlich sind. Wenn die Anwendung erfordert, daß die Geräte über eine parallele Schnittstelle an die AC31-Zentraleinheit angeschlossen werden, können Kommunikationsmodule wie 07 KP 90 R303, 07 MK 92 R1161, 07 KP 93 R1161 und 07 KP 95 R101 mit einer parallelen Schnittstelle zur AC31-Zentraleinheit diese Anforderung erfüllen.
Bewertung der Leistungsparameter: Die Leistungsparameter der Kommunikationsmodule beeinflussen die Qualität und Effizienz der Datenübertragung. Für Szenarien, die hohe Datenübertragungsraten erfordern, wie z. B. Hochgeschwindigkeitsdatenerfassung oder Echtzeitsteuerungsanwendungen, wählen Sie ein Modul mit einer schnellen Datenübertragungsrate. Das PDnet-Netzwerk basiert auf ARCNET und hat eine Datenrate von bis zu 2,5 MBits, die für die Kommunikation zwischen Systemen mit hohen Anforderungen an die Datenübertragungsgeschwindigkeit geeignet ist. Die elektrische Isolierung des Moduls, die Signalübertragungsstrecke und andere Parameter sollten ebenfalls berücksichtigt werden. Die RCOM-Schnittstelle des Kommunikationsmoduls 07 KP 90 R303 unterstützt beispielsweise die Standards EIA RS-232 und EIA RS-485, wobei die Übertragungsdistanz und die elektrischen Eigenschaften bei den verschiedenen Standards variieren, so dass der geeignete Schnittstellenstandard entsprechend der Übertragungsdistanz und der elektrischen Umgebung in der tatsächlichen Anwendung ausgewählt werden muss.
Berücksichtigen Sie die Installation und die Nutzung der Umgebung: Der Installationsraum und die Umgebungsbedingungen sind ebenfalls sehr wichtig für die Auswahl der Kommunikationsmodule. Wenn der Einbauraum begrenzt ist, müssen Sie die geeignete Größe des Moduls auswählen.07 KP 95 R101 Kommunikationsprozessor Abmessungen von 46 × 180 × 170mm (ohne CI520), bei der Auswahl, um sicherzustellen, dass es in der angegebenen Stelle installiert werden kann. Berücksichtigen Sie auch die Umgebung von elektromagnetischen Störungen, in einer starken elektromagnetischen Störungen Umwelt, müssen Sie eine gute Anti-Interferenz-Fähigkeit des Moduls zu wählen, und nehmen Sie geeignete Anti-Interferenz-Maßnahmen, wie 07 KP 95 R101 Kommunikations-Prozessor kann in einem Metall-Schaltschrank, die Verwendung von Netzwerk-Filter, etc. montiert werden, um Radio-Frequenz-Interferenz zu reduzieren.
Abwägung des Kostenfaktors: Die Kosten des Kommunikationsmoduls umfassen die Kosten für die Beschaffung, die Nutzung und die Wartungskosten. Verschiedene Modelle von Kommunikationsmodulen haben unterschiedliche Preise, unter der Prämisse, die Anforderungen der Anwendung zu erfüllen, sollte das kostengünstigste Modul ausgewählt werden. 07 KP 90 R303, 07 MK 92 R1161, 07 KP 93 R1161 und andere Module in der Funktion und Preis der Unterschiede, müssen entsprechend dem Projektbudget ausgewählt werden. Berücksichtigen Sie auch den Energieverbrauch während des Betriebs, den Bedarf an zusätzlichem Zubehör und die Einfachheit und Kosten der Wartung.
inputs, Pt100 (2-wire or 3-wire), the analog inputs are
also individually configurable as digital inputs
· 4 individually configurable analog outputs ±10 V,
0…20 mA, 4…20 mA
· 2 counters for counting frequencies up to 50 kHz, con-
figurable in 7 different operating modes
· 1 CS31 system bus interface for system expansion
· 1 interface for connecting communication modules
(e.g. 07 KP 90)
· 2 serial interfaces COM1, COM2
– as MODBUS interfaces and
– for programming and test functions
· Real-time clock
· LEDs for displaying operating conditions and error
messages
· Detachable screw-type terminal blocks
· Fastening by screws or by snapping the device onto a
DIN rail
· The lithium battery 07 LE 90 can be put into the
battery compartment in order to
– store and backup the user program in the RAM
– store and backup data which is additionally con-
tained in the RAM, e.g. the status of flags
– backup the time and date (real-time clock)
· RUN/STOP switch for starting and aborting the pro-
gram execution
· Extensive diagnosis functions
– self-diagnosis of the basic unit
– diagnosis of the CS31 system bus and the
connected modules
· Integrated Flash EPROM for storing program and data
· Exchangeable SmartMedia Card 07 MC 90 for user
data or for updating the operating system or PLC pro-
gram
2.1.1.2 Project planning / start-up
The following has to be observed for project planning and
start-up:
· Programming
is performed with AC31 programming software, which
can be run on commercially available IBM compatible
PCs (see documentation of the programming system
907 AC 1131).
· Online program modification
A quick modification of the user program is possible
without interrupting the operation (see programming
system 907 AC 1131).
· Possible operating modes
– Stand-alone basic unit
– Bus master basic unit
– Slave basic unit
· Backup of data areas,
i.e. saving of data during power OFF/ON, is possible
with an integrated battery and/or
by storing them in the Flash EPROM.
The basic units of this intelligent decentralised automation system: 07 KT 95, 07 KT 96, 07 KT 97 and 07 KT 98 are available in four models, which differ in their performance and functional configuration.
Differences in the number of digital and analogue I/Os: the 07 KT 95 has 12 digital inputs, 8 digital outputs, 4 analogue inputs and no digital I/O ports; the 07 KT 96 has 24 digital inputs and 16 digital outputs but no analogue inputs; the 07 KT 97 and 07 KT 98 both have 24 digital inputs, 16 digital outputs, 8 digital I/Os, the 07 KT 97 has 8 analogue inputs and the 07 KT 97 has 8 analogue inputs. Both 07 KT 97 and 07 KT 98 have 24 digital inputs, 16 digital outputs, 8 digital inputs/outputs, 07 KT 97 has 8 analogue inputs and supports Pt100, 07 KT 98 is the same as 07 KT 97 in terms of analogue inputs.
Difference in processing time: Typical processing time for 1kB programme is 0.3ms for 07 KT 95, 07 KT 96 and 07 KT 97 and 0.07ms for 07 KT 98, 07 KT 98 is faster.
Differences in integrated functions: The different models are available in several versions with different integrated internal couplers. For example, the 07 KT 97 is available with different combinations of ARCNET, PROFIBUS – DP, Ethernet, CANopen, etc., while some versions of the 07 KT 95 and 07 KT 96 have similar integrations, but in different combinations than the 07 KT 97.
Electrical Performance Parameters Power Frequency and Power Factor: Supports 50Hz or 60Hz ± 3% power frequency, which can adapt to different regional power grid frequencies. The base wave power factor reaches 0.97 – 0.99, and the total power factor theoretically maxes out at 0.93 – 0.95, which means that it has low consumption of reactive power on the grid and can effectively improve the utilisation rate of the grid. Efficiency: Under the rated power, the efficiency is more than 98%, with remarkable energy-saving effect, which helps to reduce the cost of electricity for enterprises.
Motor connection parameters: three-phase output voltage range of 0 – 105 % UN, frequency 0 to ± 200Hz, frequency resolution of 0.01Hz, can accurately control the motor speed. Static speed control accuracy is 0.01% with pulse encoder feedback and 0.5 – 3% without feedback (only by motor rotation), but the error can be reduced by rotation compensation; dynamic speed control accuracy is 0.2 – 0.3% sec at 100% load step, and the motor can respond to the load change quickly. Load capacity: Continuous and overload load capacity should be referred to the table in the inverter section of Chapter 10 of the manual, according to which users can choose the appropriate inverter specifications according to the actual working conditions to ensure stable operation of the equipment. Switching Frequency: IGBT inverters have a maximum switching frequency of 3kHz, which makes the output AC closer to sinusoidal waveform and reduces motor harmonics, heat and noise; GTO inverters have a maximum switching frequency of 800Hz, which is suitable for high-power scenarios.
Weak Magnetism and Torque Parameters: Weak magnetism set point frequency range 10 – 200Hz, voltage 0 – 105%. The torque step-up time is 5-10ms at 100% torque reference step (vector control), and the motor can output the required torque quickly. Acceleration and deceleration times of 200ms – 600sec / 100Hz can be flexibly adjusted according to machine requirements. Enclosure and protection parameters Protection class and colour: MD enclosure protection class IP21, module protection class IP00, enclosure colour light beige (NCS 1704 – Y15R).
Environmental parameters Temperature requirements: Ambient air temperature + 5 to + 40 °C (+ 45 °C) for stationary use, – 25 to + 55 °C for storage, – 40 to + 70 °C for transport. Cooling and humidity: Cooling by dry clean air and built-in fan, cooling air corrosion severity up to class G1 according to ISA – S71.04. Relative humidity ≤ 95%, no condensation allowed. Altitude: Full load operation is possible at altitude ≤ 1000m ASL, above this altitude reduced capacity may be required.
Electrical environment and safety parameters Electrical conditions: The supply voltage is available in various sizes, e.g. UN = 400 V (380 V, 415 V) ± 10 %, UN = 500 V (440 V, 460 V) ± 10 %, UN = 690 V – 10 %, 6 % (575 V, 660 V ± 10 %) in accordance with VDE 0160 (excluding short-time overvoltage). Safety standards: Protection class IP 21 (optional IP 41) in accordance with IEC 529, IEC 439-1, etc. for safe use of the equipment.
Power supply section
Composition and type: including connection equipment, rectification equipment, etc., according to different needs can contain a variety of units. According to the function is divided into diode power supply part, regenerative power supply part and resistance braking part, each part contains different unit combinations, applicable to different power ranges .
Introduction of each unit: the function, structure and technical parameters of each unit are introduced in detail, such as the line power supply unit is used to connect the power supply, which contains a variety of electrical equipment; the capacitor bank unit is used to smooth the DC voltage .
Drive section
Power stage type: based on IGBT or GTO power stage, different types are applicable to different power ranges; IGBT power stage is applicable to part of the lower power range, GTO power stage is applicable to the higher power range.
Structure and parameters: the main components of the inverter unit, such as IGBT module, GTO, etc.; the size, weight, overload capacity, cooling requirements and other parameters of different types of drive units are given, as well as the control principle and requirements for the use of parallel inverter units.
Control Signal Processing and Transmission: The RDCU drive control unit receives external control signals, such as commands from the control panel, host computer or other devices. These signals enter the control unit through the digital input interface (e.g. the programmable digital input of X22), and are processed by the internal circuitry and used to control the operating status of the inverter, such as starting, stopping, forward and reverse rotation, speed adjustment and so on.
Analogue input signals (e.g. programmable differential current and voltage inputs of X21) can be used to receive external analogue control signals, such as the speed given value, etc., to provide the basis for precise control of the frequency converter. At the same time, the RDCU sends status signals and control signals to external devices via digital output interfaces (e.g. relay outputs X25 – X27) and analogue output interfaces (programmable current outputs of X21) to achieve control and status feedback to external devices.
Power Management: The RDCU can be powered by the power board of the inverter or IGBT power module, or by an external 24V DC power supply. The power supply is connected through connector X34. During the power supply process, it is necessary to ensure that the input voltage is stable within the range of 24V DC ±10% and the maximum current does not exceed 1A (depending on the use of optional modules). The internal circuitry processes and distributes the power supply to provide a stable power supply to all parts of the control unit to ensure its normal operation.
Communication function: High-speed data transmission to the inverter or IGBT power supply module via fibre-optic connection (V57 and V68), following the ABB PPCS (Power Plate Communication System) protocol at a rate of 10 MBd.
This connection enables efficient and reliable data interaction and ensures that the DriveControl Unit works in synergy with the other modules. This connection enables efficient and reliable data interaction and ensures that the drive control unit and other modules work together. In addition, the RDCU supports a wide range of fieldbus communications, which can be realised through the corresponding fieldbus adapter modules (e.g. FCAN-01, FDNA-01, etc. mounted on Slot 3) to communicate with different devices to meet the needs of different industrial automation scenarios.
Working together with other components: In the whole inverter system, the RDCU works closely with the motor control and I/O board (RMIO), which processes the specific signals and data for the motor control, while the RDCU provides it with the necessary control instructions and power supply support, and receives information on the motor operating status from the RMIO. At the same time, the RDCU is connected to the control panel (CDP 312R) through the control cable to realise user operation and monitoring of the inverter. The user’s operation commands on the control panel are transmitted to the RDCU through the control cable, and the RDCU controls the operation of the inverter according to these commands and feeds back the operation status information of the inverter to the control panel for display.
Safety instructions
Use of Warnings
Warnings alert you to conditions that could result in serious injury or death and/or damage to equipment.
and/or damage to the equipment and tells how to avoid the hazard. Warning Symbols
The following warning symbols are used throughout this manual:
ELECTRICAL WARNING Warns of an electrical hazard that could result in personal injury and/or equipment damage.
Warns of hazards that could cause personal injury and/or equipment damage.
General Warning Warns of conditions other than electrical hazards that could result in personal injury and/or equipment damage.
Warns of other conditions that could cause personal injury and/or equipment damage.
Warns of conditions other than those caused by electricity that could result in personal injury and/or equipment damage.
Warns of electrostatic discharge that could damage equipment.
Safety in installation and maintenance
Electrical safety
These warnings are intended for all who work on the drive, motor cable or motor.
WARNING! Ignoring the following instructions can cause physical injury or death, or
damage to the equipment:
• Only qualified electricians are allowed to install and maintain the drive.
• Never work on the drive, motor cable or motor when main power is applied.
After disconnecting the input power, always wait for 5 min to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or
motor cable.
Always ensure by measuring with a multimeter (impedance at least 1 Mohm)
that:
1. voltage between drive input phases U1, V1 and W1 and the frame is close to
0 V.
2. voltage between terminals UDC+ and UDC- and the frame is close to 0 V.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may cause
dangerous voltages inside the drive even when the main power on the drive is
switched off.
• Do not make any insulation or voltage withstand tests on the drive or drive
modules.
Note:
• The motor cable terminals on the drive are at a dangerously high voltage when
the input power is on, regardless of whether the motor is running or not.
• The brake control terminals (UDC+, UDC-, R+ and R- terminals) carry a
dangerous DC voltage (over 500 V).
• Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)
may be present on the terminals of relay outputs (X2) or Safe torque off (X6).
• The Safe torque off function does not remove the voltage from the main and
Safety instructions Do not attempt any work on a powered drive. After switching off the mains, always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter, the motor or the motor cable. It is good practice to check (with a voltage indicating instrument) that the drive is in fact discharged before beginning work. Avoid touching the circuit board (RMIO) inside the RDCU unit in order to minimise the risk of damage caused by static electricity. Do not use excessive force when detaching connectors or removing the cover of the unit. Identifying different types of unit Before installation, check that the RDCU unit has the correct application program for
the converter hardware in question. There is a label attached to the cover of the RDCU unit that lists “SW TYPE”, “SW CODE” and “DEVICE TYPE”. “SW TYPE” identifies the application program that is loaded into the RDCU unit. Some of the most common “SW TYPE” codes are AMXRxxxx (ACS800 System Application Program), ASxRxxxx (ACS800 Standard Application Program), AHxRxxxx (ACS800 Pump Control Application Program), and IxxRxxxx (IGBT Supply Unit Application Program). Check that the application program corresponds to the original order. Check also that the “DEVICE TYPE” indicated matches that of the converter hardware.
Analogue outputs (X21) General: Two programmable current outputs: 0 (4) … 20 mA, RL < 700 ohm Resolution: 0.1% (10 bit) Inaccuracy: ±1% (Full scale range) at 25 °C (77 °F). Temperature coefficient: ±200 ppm/°C (±111 ppm/°F) max. Digital inputs (X22) General: Six programmable digital inputs (common ground: 24 VDC, -15% … +20%) and a start interlock input (DIIL). Group isolated, can be divided into two isolated groups (see Isolation and grounding below). Thermistor input: 5 mA, < 1.5 kohm “1” (normal temperature), > 4 kohm “0” (high temperature), open circuit “0” (high temperature). Internal supply for digital inputs (+24 VDC) is short-circuit proof. An external 24 VDC supply can be used instead of the internal supply. Isolation test voltage: 500 VAC, 1 min Logical thresholds: < 8 VDC “0”, > 12 VDC “1” Input current: DI1 to DI5: 10 mA; DI6: 5 mA Filtering time constant: 1 ms 24 VDC power output (X23) Voltage: 24 VDC ±10%, short-circuit proof Maximum output current: 250 mA (without any optional modules inserted) Relay outputs (X25, X26, X27) General: Three programmable relay outputs Switching capacity: 8 A at 24 VDC or 250 VAC; 0.4 A at 120 VDC Minimum continuous current: 5 mA rms at 24 VDC Maximum continuous current: 2 A rms Isolation test voltage: 4 kVAC, 1 min Slot 1 (X31) General: For connection of I/O extension modules (such as RAIO and RDIO), pulse encoder interface (RTAC), or fieldbus adapters (such as RPBA and RMBA) Slot 2 (X32) General: For connection of I/O extension modules (such as RAIO and RDIO) or pulse encoder interface (RTAC) DDCS (X33) General: For connection of RDCO-0x(C) DDCS Communication moduleTechnical data General Mounting: Onto 35 × 7.5 mm DIN mounting rail Housing materials: Zinc-plated steel (base); ABS/PC (cover) Connector types X20 (Constant voltage output): 2-pole detachable screw terminal block* X21 (Analogue I/O): Four 3-pole detachable screw-type terminal blocks* X22 (Digital inputs): One 3-pole and two 4-pole detachable screw-type terminal blocks* X23 (24 VDC output): 2-pole detachable screw-type terminal block* X25-X27 (Relay outputs): Three 3-pole detachable screw-type terminal blocks* X31 (Slot 1), X32 (Slot 2): 38-pin header (female), pitch 2 mm X33 (DDCS): 20-pin header (female), pitch 2.54 mm X34 (24 VDC power input): 3-pole detachable screw-type terminal block* X39 (Control panel): 12-pin header (male), pitch 2.54 mm V57, V68 (PPCS link): Fibre optic transmitter/receiver (10 MBd) *Wire: 0.3 … 3.3 mm2 (22…12 AWG). Torque: 0.2 … 0.4 Nm (2…4 lbf.in.). Pitch: 5.0 mm. Constant voltage output (X20, X21:1) Voltage: +10 VDC, 0, -10 VDC ±0.5% (Full scale range) at 25 °C (77 °F). Temperature coefficient: ±100 ppm/°C (±56 ppm/°F) max. Maximum load: 10 mA Applicable potentiometer: 1 to 10 kohm Analogue inputs (X21) General: Two programmable differential current inputs (0 mA / 4 mA … 20 mA, Rin = 100 ohm) and one programmable differential voltage input (-10 V / 0 V / 2 V … +10 V, Rin = 200 kohm). The analogue inputs are galvanically isolated as a group (see Isolation and grounding below) Isolation test voltage: 500 VAC, 1 min Max. common mode voltage between the channels: ±15 VDC Common mode rejection ratio: > 60 dB at 50 Hz Resolution: 0.025% (12 bit) for the -10 V … +10 V input, 0.5% (11 bit) for the 0 … +10 V and 0…20 mA inputs Inaccuracy: ±0.5% (Full scale range) at 25 °C. Temperature coefficient: ±100 ppm/ °C max. 24 VDC power input (X34) Voltage: 24 VDC ±10% Typical current consumption (without option modules): 250 mA Maximum urrent consumption: 1200 mA (with option modules inserted) Pin designations: 1 = not used; 2 = +24 V; 3 = 0 V Control panel connection (X39) General: For connection of CDP-312R control panel
Application Scenario Industrial automated production line: In industrial automated production lines such as automobile manufacturing, electronic equipment production and so on, RDCU drive control unit is widely used to control all kinds of motors, such as conveyor line motors, robot joint motors and so on. By precisely controlling the operation of motors, it ensures accurate and efficient transmission and processing of materials on the production line, and improves production efficiency and product quality. In the automotive assembly line, RDCU can control the conveyor line motors to run at a precise speed to ensure that the automotive parts can reach the assembly position accurately.
Fans and pumps: In the ventilation system and water supply and drainage system of industrial plants, fans and pumps are usually controlled by RDCU. By adjusting the rotational speed of the motor according to the actual demand, it can achieve precise control of the air volume and flow rate and achieve the purpose of energy saving and consumption reduction. In the air conditioning and ventilation system of large shopping malls, RDCU can adjust the speed of the fan motor in real time according to the indoor and outdoor temperatures and air quality parameters, so as to reasonably control the ventilation volume and reduce energy consumption at the same time.
This manual contains two types of safety instructions: warnings and cautions. Warnings alert you to situations that could result in serious injury or death and/or damage to the equipment.
damage to equipment. Warning messages also tell you how to avoid accidents. A caution draws your attention to a special situation or event, or introduces a topic
or event, or presents information about a topic. The symbols used for warnings are shown below:
Hazardous Voltage Warning: Warns of the presence of high voltage that could cause personal injury or equipment damage.
General Warning: Warns of non-electrical factors that can cause personal injury or equipment damage.
Electrostatic Discharge Warning: Warns of an electrostatic discharge that can cause equipment damage.
Installation and maintenance work
These warnings are aimed at those working with inverters, motor cables or motors. Ignoring these specifications will
result in personal injury or death.
Warning! Some electronic components on printed circuit boards are sensitive to electrostatic discharge. When handling circuit boards, wear a
grounding wrist strap. Do not touch the circuit board without reason.
Only qualified electrical engineers are permitted to install and maintain the drive unit.
– Do not install or service the drive unit, motor cables or motors while energised. After disconnecting the input power, wait at least 5 minutes for the intermediate circuits to be switched off.
After disconnecting the input power supply, wait at least 5 minutes until the intermediate circuit capacitors have been discharged. Before starting operation, you should also
Before starting operation, also measure the voltage between terminals UDC+ and UDC- with a multimeter (impedance at least 1 megohm) to make sure that the drive unit is discharged.
The drive unit is discharged.
– It is not permitted to operate the control cables while the drive unit or external control circuits are energised. Even if the mains supply to the ACS 800 is disconnected, there may still be internal problems caused by the ACS 800.
Even if the ACS 800 mains power supply is disconnected, dangerous voltages introduced by external control circuits may still be present inside.
– All insulation tests must be carried out with the cable disconnected.
– When reconnecting the cables, ensure that the phase sequence is correct.
NOTE
– Hazardous high voltages are present at the motor cable terminals whenever the input power to the ACS 800 drive is switched on, regardless of whether the motor is running or not.
Hazardous high voltages are present at the motor cable terminals whenever the ACS 800 drive input is switched on.
– The brake control terminals (UDC+, UDC-, R+ and R- terminals) are exposed to dangerously high DC voltages (more than 500 V).
Brake control terminals (UDC+, UDC-, R+ and R- terminals) are subject to dangerously high DC voltages (more than 500 V).
– Relay output terminals RO1 to RO3 are subject to dangerously high voltages when 115 V or 220 V (230 V) is switched on.
High voltage.
Grounding
These safety instructions are for those responsible for handling ACS 800 grounding. Improper grounding can
cause personal injury, death, or equipment failure, and can increase electromagnetic interference.
– Properly ground the ACS 800, motor, and connected equipment to ensure the safety of personnel under all circumstances and to reduce electromagnetic emissions and interference.
Ground the ACS 800, motor, and connected equipment properly to ensure the safety of personnel under all circumstances and to reduce electromagnetic emissions and interference.
– Make sure that the cross section of the grounding conductor is large enough to meet the requirements of safety regulations.
– The grounding terminals of several ACS 800 units must not be connected in series.
– In European CE compliant and other installations where reduction of EMC emissions is essential, the cable entry should be grounded at 360 degrees to a high frequency ground.
In European CE-compliant and other installations where EMC emissions must be reduced, the cable entry should be grounded to a 360-degree high-frequency ground to suppress electromagnetic interference. In addition, the cable shield must be connected to a protective earth wire (PE) to
(PE) to comply with safety regulations.
– Do not install EMC filters (option +E20) with EMC filters in power systems with floating or high earth resistance (>30 Ohms).
（Do not install inverters with EMC filters (option +E202 or +E200) in power systems with floating ground or high grounding resistance (>Ohms).
Note: Only the conductive cross-section of the cable shield is available.
– The cable shield can only be used as a grounding conductor for the device if the conductive cross-section dimensions comply with safety regulations.
– If the normal leakage current of the ACS 800 is greater than 3.5 mA (AC) or 10 mA (DC), a fixed protective earth conductor needs to be connected.
If the normal leakage current of the ACS 800 is greater than 3.5 mA (AC) or 10 mA (DC), it is necessary to connect a fixed protective earth wire.
Mechanical Installation
These precautions are for those who are responsible for installing the ACS 800. The transmission unit must be installed carefully and according to specifications to avoid damage to the equipment or injury.
to avoid damage to the equipment or injury.
Operation
These warnings are intended for those who intend to operate or are operating the drive unit. Ignoring these requirements may result in injury or damage to the equipment.
Ignoring these requirements may result in injury or damage to the equipment.
– The drive unit is heavy and should not be handled by one person. The drive unit is heavy and should not be handled by one person. The front panel should not be loaded during handling and must be handled by lifting the back.
The drive unit is heavy and should not be handled by one person.
– Ensure that drilling debris does not enter the drive unit during installation. If conductive debris is present inside the drive unit, it will damage the unit or
Ensure that sufficient cooling space is available.
– Ensure adequate cooling space.
– The drive unit should not be riveted or welded.
– Because the drive unit allows the motor to operate at higher or lower than rated speeds, make sure that the motor is not damaged before commissioning the drive unit and putting it into service.
Before commissioning the drive unit and putting it into operation, make sure that the motor and all driven equipment are suitable for operation within the speed range provided by the drive unit.
Before commissioning the drive unit and putting it into service, be sure that the motor and all driven equipment are suitable for operation within the speed range provided by the drive unit.
– Do not activate the automatic fault reset function of the standard application in case of possible danger. If
activated, the drive unit will be automatically reset and will continue to operate after a fault has occurred.
– Do not use the mains circuit breaker to control the starting and stopping of the motor. Use the control panel keys and , or use the
control commands from the drive unit I/O board. Because the maximum allowable charge rate for the ACS 800’s DC capacitor bank is 5 charges per 10 minutes, the maximum allowable charge rate is 5 charges per 10 minutes.
ACS 800 DC capacitor bank is 5 times every 10 minutes.
Note: If the start command comes from an external signal
– If the start command comes from an external source and the source is ON, the ACS 800 (equipped with standard applications) will not start until the start command has been received from an external source and the source is ON.
800 (with standard application) will start immediately after a fault reset, unless the drive unit is configured for the ‘3-wire’ macro.
Line ‘ macro. (Start/stop control by pulses)
– If the control ground is not set to local control (L is not shown in the status line of the display), the control panel’s
Stop button on the control disc does not stop the drive unit. To stop the drive unit with the control panel, press the LOC/REM key on the control panel.
To stop the drive unit with the control panel, press the LOC/REM key on the control panel, then press the stop key.
There is a risk of injury to personnel and damage to the PLC module!
Improper installation and maintenance can lead to injuries and possible damage to the PLC module!
– Installation and maintenance must be carried out in accordance with the technical regulations, specifications and relevant standards (e.g. EN 60204-1).
Installation and maintenance must be carried out according to technical regulations, norms and relevant standards (e.g. EN 60204-1).
2 TB56xx-2ETH
● TB5600-2ETH
● TB5600-2ETH-XC
● TB5610-2ETH
● TB5610-2ETH-XC
● TB5620-2ETH
● TB5620-2ETH-XC
● TB5640-2ETH
● TB5640-2ETH-XC
Caution!
There is a risk of injury to personnel and damage to the PLC module!
Improper installation and maintenance can lead to injuries and possible damage to the PLC module!
– Installation and maintenance must be carried out in accordance with the technical regulations, specifications and relevant standards (e.g. EN 60204-1).
Installation and maintenance must be carried out according to technical regulations, norms and relevant standards (e.g. EN 60204-1).
– Installation and maintenance work must be carried out in accordance with the technical regulations and norms as well as the relevant standards (e.g. EN 60204-1).
Processor module PM56xx-2ETH
Can only be used with TB56xx-2ETH
Disposal and Recycling Information
This symbol on the product (and its packaging) complies with the European Union’s Waste Electrical and Electronic Equipment (WEEE) Directive.
Directive.
This symbol indicates that this product must be recycled/disposed of separately from other household waste.
When disposing of this product, it is the end user’s responsibility to take it to a designated WEEE
collection facility for proper collection and recycling of waste equipment.
Separate collection and recycling of waste equipment will help conserve natural resources and protect human health and the environment.
For more information on recycling, please contact your local environmental office, electrical/electronic waste disposal company or the shop where you purchased the product.
3 PM5xx (-y)
● PM572
● PM573-ETH
● PM573-ETH-XC
● PM582
● PM582-XC
● PM583-ETH
● PM583-ETH-XC
● PM585-ETH
● PM590-ARCNET
● PM590-ETH
● PM591-ETH
● PM591-ETH-XC
● PM592-ETH
● PM592-ETH-XC
Caution!
Risk of injury and damage to the PLC module!
Improper installation and maintenance can lead to injuries and possible damage to the PLC module!
– Installation and maintenance must be carried out in accordance with the technical regulations, norms and relevant standards (e.g. EN 60204-1).
Installation and maintenance must be carried out according to technical regulations, norms and relevant standards (e.g. EN 60204-1).
– Installation and maintenance work must be carried out in accordance with the technical regulations and norms as well as the relevant standards (e.g. EN 60204-1).
The processor module PM591-2ETH can only be used with the TB523-2ETH.
The processor modules PM57x-ETH, PM58x-ETH, and TB523-2ETH, order number 1SAPxxxxxxR0271, can only be used with the TB523-2ETH.
and PM59x-ETH can only be used with terminal block TB5xx with order number 1SAPxxxxxxR0270.
The processor module PM59x-ETH can only be used with the terminal block TB5xx with product index C6 or higher.
or higher. Otherwise they should be updated according to the product index.
4 PM595
● PM595-4ETH-F
● PM595-4ETH-M-XC
Caution!
Risk of injury and damage to the PLC module!
Improper installation and maintenance can lead to injuries and possible damage to the PLC module!
– Installation and maintenance work must be carried out in accordance with the technical regulations, norms and relevant standards (e.g. EN 60204-1).
– Installation and maintenance work must be carried out in accordance with the technical regulations and norms as well as the relevant standards (e.g. EN 60204-1).
Tip!
Modules can be damaged if the screw mounting kit is not used!
Use the screw mounting kit TA543 to prevent the processor module PM595 from being completely and damaged.
If DIN rails are not used, the screw mounting kit TA543 must be inserted.
5 PM56xx-2ETH
● PM5630-2ETH
● PM5630-2ETH-XC
● PM5650-2ETH
● PM5650-2ETH-XC
● PM5670-2ETH
● PM5670-2ETH-XC
● PM5675-2ETH
● PM5675-2ETH-XC
Caution!
There is a risk of injury and damage to the PLC module!
Improper installation and maintenance can result in injury and damage to the PLC module!
– Installation and maintenance must be carried out in accordance with the technical regulations, specifications and relevant standards (e.g. EN 60204-1).
Installation and maintenance must be carried out in accordance with technical regulations, norms and relevant standards (e.g. EN 60204-1).
– Installation and maintenance work must be carried out in accordance with the technical regulations and norms as well as the relevant standards (e.g. EN 60204-1).
The processor module PM56xx-2ETH can only be used with the TB56xx-2ETH terminal block.
ABB Get more done better with Advant Controller 400 series
StepUp is program of ABB’s for upgrading older process control equipment to the latest Advant OCS solutions at particularly favorable terms.
The theme of the program varies from time to time; this time the turn has come to users of MasterPiece 200⁄1 controllers to upgrade to the latest Advant Controller 400 series process controllers, at substantially reduced prices.
You gain performance; Count on three to five times the speed of your current machine(s) (vs. Advant Controller 450) and multiple amounts of more memory.
Higher processing speed and more memory means more work done faster, as well as more space for trend data storage.
You gain functionality; Advant Controller 400 series offers a number of important functional improvements, e.g.:
• Support for a number of new, popular communication protocols, e.g. Advant
Fieldbus 100, Profibus DP, LONWorks and Allen-Bradley’s DF1.
These make your new controllers able to use ABB’s new S800 I⁄O system and easily able to communicate, with other external controllers, with ABB’s vari able speed motor drives and with smart motor-control centers
Upgrade Benefits
Improved performance: Three to five times faster than existing equipment (compared to the Advant Controller 450), more memory to do more work faster, and more storage for trend data.
Enhanced functionality: support for a variety of new communication protocols and
use of ABB’s new S800 I/O system for easy communication with other devices; more backup redundancy options; self-tuning adaptive process controller, fuzzy logic control;
Windows NT-based engineering tools.
Cost savings: Controller cabinets and hardware and software are available at competitive prices,
with further savings on future software upgrades through subscription to the ABB Software Upgrade Programme.
Upgrade options: The Advant Controller 400 series is based on the same 19’ chassis as its predecessor and is compatible with existing S100 local I/O and S400 remote I/O running AMPL programmes.
The upgrade is as simple as disconnecting the existing controller, replacing the controller chassis, installing the new controller, reconnecting the cables, uploading the existing application software and powering up the system.
Hundreds of upgrades have been performed to prove its simplicity.
ABB Software Upgrade Programme (ASAP): Subscribing to this programme allows users to receive updates as new versions of the software are released, keeping Advant OCS ahead of the curve in terms of functionality and performance, lowering the cost of maintaining the system, and maximising the benefits with minimal investment.
