Series: Siemens SIPLUS NET SCALANCE X series, full name SIPLUS SCALANCE X204-2, designed based on 6GK5204-2BB10-2AA3, specifically for medium stress environments. The document version date is April 13, 2017, and was last modified on April 5, 2017. The content may be adjusted with product iteration.
Core positioning: Management type industrial Ethernet switch, supporting PROFINET-IO device functions, integrated redundancy manager, suitable for industrial communication scenarios that require stability and redundancy, with electronic manual (CD format) and optional C-type plug.
Core hardware and electrical specifications
（1） Interface configuration
Number and specifications of interface types
Four 10/100Mbit/s RJ45 Ethernet ports for connecting network components or terminal devices
Ethernet optical ports with 2 100Mbit/s multi-mode BFOC optical ports, supporting optical signal transmission and compatible with multi-mode optical fibers
One 2-pole terminal block for signal contact interface, used for external signal feedback
1 4-pole terminal block (main power supply)+1 redundant power interface for power interface, supporting redundant power supply and improving system reliability
-Chemical active substance: Grade 3C4 (including EN 60068-2-52 salt spray test, Grade 3)
-Mechanical active substance: 3S4 level (resistant to sand and dust), unused interfaces need to be covered with dust caps
（3） Compliance in hazardous areas
Compliant with EN 60079-0:2006 and EN 60079-15:2005 standards, certified level II 3 G Ex nA II T4 KEMA 07 ATEX 0145X, suitable for use in hazardous areas of the corresponding level.
Functional characteristics
（1） Network Management and Configuration
Specific abilities of functional categories
Management methods support CLI (Command Line Interface), web-based management, MIB support, STEP 7 configuration, and multiple ways to adapt to different user habits
Alarm and log support sending TRAP alarms via email for remote monitoring; Support port diagnosis, packet size/type statistics, error statistics, and assist in fault location
-SNMP protocol: v1/v2/v3, meeting network management requirements of different security levels
-Security protocol: SSH, ensuring remote management communication security
（2） Redundancy and Topology
Specific abilities of functional categories
The redundancy protocol supports MRP (Media Redundancy Protocol) and HRP (High Speed Redundancy Protocol), integrates a redundancy manager, and does not support HRP backup redundancy
Redundancy performance: When cascading redundant loops, the reconstruction time is less than 0.3s, quickly restoring communication and reducing the impact of faults
Topology supports star topology that can be cascaded arbitrarily (limited only by signal propagation time), suitable for complex industrial network layouts
（3） Other key functions
DHCP function: Supports DHCP clients, can automatically obtain IP addresses, and simplifies network configuration.
Time synchronization: Supports SICLOCK and SNTP protocols, but does not support NTP to ensure time consistency of network devices.
PROFINET Function: As a PROFINET-IO device, it supports PROFINET IO diagnostics but does not support IRT (Real Time) function.
Port function: Supports port mirroring, facilitating network traffic analysis and troubleshooting.
Certification and Compliance
（1） Basic certification
CE certification, KC certification, in compliance with EN 61000-6-2 (anti-interference) and EN 61000-6-4 (interference emission, Class A) electromagnetic compatibility standards.
（2） Special scenario authentication
Not supporting railway applications (EN 50155, EN 50124-1 standards), not supporting maritime classification society certification (ABS, BV, DNV, etc.), only applicable to conventional industrial and hazardous area scenarios.
Product type: Siemens SIMATIC DP series terminal module, positioned as a spare part, designed specifically for the ET 200S distributed I/O system. Its core function is to assist in the signal terminal connection and stable transmission of the ET 200S system. The document was last modified on August 22, 2025, and the content may be adjusted with product iteration.
Core specification parameters
（1） Installation and adaptation
Installation method: Supports wall installation/direct installation, compatible with ET 200S system, no additional installation accessories required.
Belonging product: Clearly belongs to the ET 200S series and is only used for the matching of this series of systems. It is not compatible with other series of devices.
Weight approximately 50g, lightweight design, convenient for transportation and on-site installation and operation
Certification and Compliance
（1） Basic certification
Universal product certification, EMV (Electromagnetic Compatibility) certification, manufacturer’s declaration, CE certification, EG Konf. certification, RCM certification, in compliance with safety and electromagnetic compatibility standards for basic industrial equipment, and can be used compliantly in conventional industrial environments.
（2） Special scenario authentication
Hazardous area use: Through FM certification, UL certification, and IECEx certification, it supports deployment in hazardous areas (such as industrial flammable and explosive environments) and meets special safety requirements.
Maritime applications: Certified by CCC Ex, NK (Japan Classification Society), ABS (American Bureau of Shipping), LRS (Lloyd’s Register of Shipping), CCS (China Classification Society), suitable for maritime scenarios such as ships and offshore platforms, meeting the stringent standards of maritime equipment.
Precautions
Safety specifications are generally applicable to control system handling. Instructions and warnings related to a specific subject or operation of the product.
The following norms must be strictly observed:
must strictly comply with the technical specifications and typical applications of the product system
Personnel training: Only trained personnel shall install, operate, maintain or repair the product system. must
Provide guidance and explanation of the situation in danger areas to these personnel.
Unauthorized changes: Changes or structural changes to the product system may not be made.
Maintenance responsibility: Must ensure that the product system is used only under appropriate conditions and in full fitness for use.
Working environment: The user must meet the specified environmental conditions:
Safety regulation
The following safety provisions of EN 50110-1 shall be fully complied with when handling product systems (maintenance) :
1 Disconnect completely.
2 Secure to prevent reconnection.
3 Verify that the installation is complete.
4 Ground and short-circuit the device.
Warning: Only qualified maintenance personnel can remove and insert the module. In order to ensure the personal safety of the operator, before each pulling out or inserting, you must
Disconnect the power supply and ensure that there is no voltage on all terminals at the back, and the product is effectively grounded with the ground screw at the back.
Installation precautions
First, the importance of industrial equipment installation
In modern industrial production, various equipment and machines are widely used in various fields, such as manufacturing, energy industry, chemical industry and so on. The installation of industrial equipment is directly related to production efficiency and product quality. Proper installation and commissioning of good equipment can ensure the stable operation of the production line, improve production efficiency and product quality, reduce maintenance costs, and ensure the safety of employees.
Second, the steps of industrial equipment installation
1. Preparation: Before the installation of industrial equipment, it is necessary to carry out adequate preparation work. This includes the tools and equipment required for installation, cleaning and preparation of the installation site, and making installation plans and schedules.
2. Determine the installation position: Determine the installation position of the equipment according to the requirements of the equipment and the layout of the production line. When determining the location, the weight and size of the equipment need to be considered, as well as the coordination of the equipment with the surrounding environment.
3. Install the device: Assemble and install the device according to the installation instructions. Ensure that the device is securely and accurately connected, while protecting the appearance and internal components of the device.
4. Connect power supplies and pipelines: For devices that require power supplies and power supplies, properly connect power supplies and pipelines. The connection of power supply and pipeline should comply with safety standards to avoid hazards such as electric shock and leakage.
5. Commissioning the device: After the installation is complete, you need to commission the device to ensure that the device can run properly. It includes checking the functions and performance of the equipment, adjusting the parameters and Settings of the equipment, and carrying out the necessary tests and inspections.
6. Training operators: After the installation of the equipment, it is necessary to train the operators to understand the operation methods and precautions of the equipment, and improve the operation skills and safety awareness of the employees.
1. Safety first: When installing industrial equipment, safety is the most important consideration. You must operate in strict accordance with safety regulations and wear necessary protective equipment to ensure the safety of the workplace.
2. Strictly follow the equipment instructions: Industrial equipment usually comes with detailed installation instructions, you must carefully read and understand the contents of the instructions, and install the operation in accordance with the requirements of the instructions.
3. Pay attention to the assembly sequence: When installing the device, follow the correct assembly sequence to ensure that all components of the device are assembled correctly to avoid equipment failures or safety accidents caused by incorrect assembly sequence.
Type: Siemens SIMATIC ET200SP Server Module Operation Manual, version March 2015 (A5E0357537-AB), is a supplementary document to the ET200SP Distributed I/O System Manual, focusing on module specific functions. System level general functions should refer to the ET200SP System Manual (available through specified links).
Document Structure: Includes 8 core chapters: Preface, Document Guide, Product Overview, Parameter/Address Space, Diagnostic Alarm, Technical Specifications, Parameter Data Recording, Dimensional Drawings, along with supporting safety warning system and compliance instructions.
（2） Product Fundamentals
Model and positioning: Model 6ES7193-6PA00-0AA0 is a server module for the ET200SP distributed I/O system. Its core function is to enclose the backplane bus and provide three backup fuses (5 × 20mm) for storage support. It needs to be used in conjunction with specific CPU/interface modules.
Compatibility: Only supports IM 155-6 PN BA interface module (product version ≥ 1, firmware version ≥ V1.1.1), can be configured through STEP 7 (TIA Portal) or GSD file.
Core functions and features
（1） Basic functions
Hardware Assistance: Integrated backup fuse storage location, convenient for quick access to fuses during on-site maintenance, without the need to carry additional spare parts boxes.
System support: Closed ET200SP backplane bus to ensure stable bus signals and avoid external interference; Support firmware updates, I&M identification data storage, and reconfiguration in RUN mode to enhance system flexibility and maintainability.
Status monitoring: It can monitor the power supply voltage (L+) and feedback voltage status of each slot I/O module in real time, and output the monitoring results through the address space, which is convenient for user programs to read and locate faults.
Device replacement optimization: When there is no topology configuration for IM 155-6 PN BA, the device name can be retained, and there is no need to reconfigure the name parameter after replacing the module, simplifying the replacement process.
（2） Key characteristics
Characteristic Details
Parameter configuration supports the “L+Power Loss Group Diagnosis” parameter (can be enabled/disabled, disabled by default). When enabled, 1 diagnostic message will be generated based on the potential group for L+power loss, regardless of the “L+Power Loss Diagnosis” parameter of the I/O module itself
The address space function outputs input data of different lengths based on the maximum number of I/O modules supported by the CPU/interface module (12/32/64 slots). It can choose to monitor only the power supply voltage or monitor both the power supply voltage and feedback voltage simultaneously
Diagnostic alarm is only a type 1 diagnostic alarm (error code 1BH), corresponding to “server module firmware version invalid (<V1.1.1)”, which requires module replacement or firmware upgrade to solve
Parameters and Address Space
（1） Parameter configuration
Configurable parameters: Only one parameter, “L+power loss group diagnosis”, with a range of “enable/disable”, disabled by default, supports reconfiguration in RUN mode (data recording needs to be transmitted through the “WRREC” command).
Parameter validation logic: After activation, the system generates a diagnosis based on the power supply status of the installed I/O modules in the potential group, requiring no empty slots in the potential group; When the light colored BaseUnit (BU.. D) has no I/O module, the potential group will be merged into the previous potential group. After inserting the I/O module, the potential group will be re identified and the diagnosis will be updated.
（2） Address space rules
1. Data length division
According to the maximum number of I/O modules supported by the CPU/interface module, the input data length is divided into three categories, as follows:
The maximum number of I/O modules supported is to monitor only the power supply voltage (in bytes) while monitoring both the power supply voltage and feedback voltage (in bytes). Only the diagnostic address (with no data) is supported
12 slots 2 4 0
32 slots 4 8 0
64 slots 8 16 0
2. Data interpretation rules
Power supply voltage monitoring: Each I/O module corresponds to one bit, bit=1 indicates “L+power supply is normal and the module exists”, bit=0 indicates “L+power supply is missing or the module is not installed”; The server module’s own slot outputs bit=0 regardless of whether it is installed or not.
Feedback voltage monitoring: Extra bytes of the same length as the supply voltage are occupied, with 1 bit corresponding to each I/O module. Bit=1 indicates “feedback voltage exists”, and bit=0 indicates “feedback voltage is missing”; The I/O module without feedback voltage monitoring function has a bit status that is consistent with the “L+power loss” status (i.e. bit=0).
Data validity: When the server module is missing, all input data is invalid, and the module installation status needs to be checked first.
3. Feedback voltage evaluation
Voltage range definition: When L+supply voltage is greater than 6V, the feedback voltage status is included in the input data; When 6V<feedback voltage ≤ 12V or>12V, corresponding to different system fault scenarios (such as cable crossing), the fault type can be determined by reading the bit status through the user program.
Evaluation scenario: Only when the L+power supply is safely disconnected (as indicated by the safety relay status), the feedback voltage bit=1 (6-12V or>12V) can be used as a fault diagnosis basis to locate system circuit abnormalities.
Technical specifications and installation
（1） Mechanical specifications
Parameter Value
Dimensions (width x height x depth) 7mm x 117mm x 36mm
Weight (approximately) 19g
The fuse supports three 5 × 20mm backup fuses
（2） Installation and Connection
Installation method: Suitable for ET200SP standard installation rails, no additional fasteners required, quick installation through rail buckles, compatible with other ET200SP modules in terms of layout.
Connection requirements: No independent I/O terminals, only connected to the system through the backplane bus, no additional wiring required, automatically connected to the system after installation.
Diagnosis and maintenance
（1） Diagnostic alarm processing
Diagnosis alarm type error code reason solution
Invalid firmware version 1BH server module firmware version<V1.1.1, incompatible with the current system. 1. Replace the server module with firmware version ≥ V1.1.1;
2. Firmware update of existing modules (requires specialized tools and processes)
（2） Parameter data recording
Parameter transmission: To modify parameters in RUN mode, the “WRREC” command is used to write the parameters into data record 128 (bytes 0-5, where byte 2 is the “L+power loss group diagnosis” enable bit, bit=1 enabled).
Error handling: When an error occurs during parameter transmission, the module ignores the error and maintains the original parameter configuration. At the same time, the error code is written into the “STATUS” output parameter. The meaning of the error code can be queried through STEP 7 online help.
Belonging to the Siemens SIMATIC S7-200 series, which is an analog input expansion module (EM 231)
Core positioning: A 4-channel analog input module designed specifically for S7-22X CPUs, supporting voltage and current inputs, using a 12 bit converter, suitable for analog signal acquisition in industrial automation scenarios. The document version date is March 22, 2017, and was last modified on March 16, 2017. The content may be subject to further adjustments.
Core electrical and input specifications
（1） Power supply and power consumption
Parameter category details
Input current load voltage L+(no load): maximum 60mA
-Backplane bus 5V DC: maximum 20mA
Typical power loss value of 2W
（2） Analog input characteristics
Specific specifications of input parameters
Number of channels: 4 differential analog input channels
Input type support – Supports: voltage input, current input
Voltage input range (rated value) -0 to+5V (input resistance 10M Ω)
-0 to+10V (input resistance 10M Ω)
–2.5V to+2.5V (input resistance 10M Ω)
–5V to+5V (input resistance 10M Ω)
Current input range (rated value) 0 to 20mA (input resistance 10M Ω)
Cable length: Shielded cable up to 100m (up to sensor)
（3） Conversion and anti-interference performance
Performance parameter specifications
Maximum resolution of 12 bits (including symbol bit) when exceeding the range
Conversion time of 250 μ s per channel
Anti interference capability – interference voltage suppression for interference frequency f1 (50/60Hz): 40dB (DC to 60V)
-Suppression of interference voltage for frequency f=n × (f1 ± 1%) (f1 is the interference frequency): value not specified
-Common mode voltage: maximum 12V
Mechanical and Connection Specifications
（1） Size and weight
Dimensions: Width 71.2mm, Height 80mm, Depth 62mm
Weight: Approximately 183g
（2） Connection and isolation
Connection method: Plug in free I/O terminal (requires other wiring methods)
Potential isolation: There is no potential isolation between analog input channels
Functional characteristics
（1） Diagnosis and indication
Status indicator: Red external fault indicator light (EXTF), used to display the status of external faults
Diagnostic function: No explicit mention of complex diagnostic functions, only basic external faults are indicated through fault lights
Applicable restrictions
CPU compatibility: Only applicable to S7-22X series CPUs, not compatible with other series CPUs
Input type limitation: Temperature sensors such as thermocouples and resistance thermometers are not supported for input, only voltage and current signals can be collected
Belonging to the Siemens SIMATIC S7-300 series, specifically the counter module (FM 350-2)
Core positioning: 8-channel counter module, supporting 24V encoder, capable of counting, frequency measurement, speed measurement, cycle duration measurement, and proportional allocation functions. Comes with configuration package and electronic document (CD format), document date is April 16, 2012, content may be subject to further modification.
Core electrical specifications
（1） Power supply and power consumption
Parameter category details
Supply voltage – auxiliary voltage 1L+, load voltage 2L+: direct current (DC) 24V, allowable range 20.4V-28.8V
-Encoder power supply: NAMUR encoder output voltage 8.2V ± 2%, rated output current 200mA, with short-circuit protection
Input current load voltage L+(no load): maximum 150mA
-Backplane bus 5V DC: maximum 100mA
Typical power loss value 10W
（2） Digital input characteristics
Specific specifications of input parameters
Number of channels: 8 binary input channels, each corresponding to 1 door start/stop function
Signal Level – Signal “0”: -3 to+5V
-Signal “1”: 11 to 30.2V
Input current – signal “0”: maximum 2mA (static current allowed)
-Signal “1”: Typical value 9mA
When switching from input delay standard “0” to “1”, the maximum delay is 50 μ s
Cable length: Shielded cable, maximum 100m
（3） Digital output characteristics
Specific specifications of output parameters
Number of channels: 8 binary output channels with short-circuit protection capability
Inductive turn off voltage limit up to L+(-40V)
Minimum L+(-0.8V) when outputting voltage signal “1”
Output current – signal “1” rated value: 0.5A
-Residual current of signal ‘0’: maximum 0.5mA
Output delay: Under resistive load, the maximum switching delay from “0” to “switching” is 300 μ s
Switching frequency – resistive load: maximum 500Hz
-Inductive load: maximum 0.5Hz
Output total current (per group) – Horizontal installation: maximum 4A below 40 ° C, maximum 2A below 60 ° C
-Other installation locations: maximum 2A below 40 ° C
Belonging to the Siemens SIMATIC S7-400 series, which is a digital input module (SM 421)
Core positioning: A 16 channel digital input module with isolation function, supporting alarm and diagnostic functions, suitable for digital signal acquisition in industrial automation systems. The document version was last modified on June 7, 2025, and there may be further adjustments to the content.
Core electrical and input specifications
（1） Power supply and power consumption
Parameter category details
The backplane bus current is obtained from the backplane bus with a 5V DC power supply and a maximum current of 150mA
Typical power loss value of 8W; voltage division scenario: 3.5W at 24V DC, 6.5W at 48V DC, 8.0W at 60V DC
（2） Digital input characteristics
Specific specifications of input parameters
Number of channels: 16 digital input channels, supporting simultaneous control of 16 channels
Input voltage type AC/DC universal (AC/DC), rated voltage UC is 24V-60V (frequency 47-63Hz)
Signal Level – Signal “0”: -6 to+6V DC, 0 to 5V AC
-Signal “1”: 15 to 72V DC, -15 to -72V DC, 15 to 60V AC
Typical value of 4mA when input current signal “1”, range 4-10mA
Input delay supports parameterized settings, with rated values available in 0.5ms, 3ms, 10ms, and 20ms
Fixed current limit for wire breakage monitoring, minimum: 18k Ω at 24V (15-35V), 39k Ω at 48V (30-60V); maximum: 56k Ω at 60V (50-72V), monitoring condition: current I>0.7mA
Cable length – shielded cable: maximum 1000m
-Unshielded cable: 100m at 0.5ms delay, 600m at 3/10/20ms delay
Sensor compatibility supports 2-wire sensors, with a maximum allowable static current of 0.5mA (range 0.5-2mA)
Mechanical and isolation specifications
（1） Size and weight
Dimensions: Width 25mm, Height 290mm, Depth 210mm
Weight: Approximately 600g
（2） Isolation performance
Isolation test voltage: 1500V AC
Isolation method:
-Between channels: not isolated
-Channel grouping: isolation
-Isolation between channel and backplane bus
Functional characteristics
（1） Interruption and Diagnosis
Functional Category Capability Details
The diagnostic function supports parameterized diagnosis, can read diagnostic information, and can monitor disconnection faults
Alarm function supports parameterized diagnostic alarms
Hardware interrupts support parameterized hardware interrupts
Status indicator – digital input status indicator light (green): displays input status
Core positioning: A human-machine interaction interface that integrates touch and button operations, suitable for process control and data monitoring in industrial automation scenarios. The document version date is June 23, 2014, and there may be subsequent modifications to the content.
Core hardware specifications
（1） Display and operation configuration
Category parameter details
Display design: 4.3-inch widescreen TFT display screen, with a width of 95mm and a height of 53.8mm
Display performance of 16777216 colors (16 million colors), resolution of 480 × 272 pixels
Expand control with 4 direct buttons (F1 FX) for S7 input/output, 32 touch direct buttons for S7 input/output, and 4 DP direct LEDs (as S7 output I/O)
（2） Installation and Dimensions
Installation flexibility: Supports vertical and horizontal installation, with vertical installation as the default method and a maximum allowable tilt angle of 35 ° (without external ventilation)
Protection level: IP65 on the front (compliant with Type 4/4x protection standards), IP20 on the back
Size and weight:
-Front dimensions: width 140mm x height 116mm
-Installation incision: width 123mm x height 99mm
-Equipment depth: 49mm
-Weight: 0.6kg without packaging, 0.7kg with packaging included
（3） Power supply and power consumption
Power supply requirements: DC 24V, allowable range 19.2V-28.8V
Current characteristics: rated current 0.13A, surge current 0.5A ² · s
Power consumption: typical value of 3.1W
（4） Processor and Storage
Processor: ARM architecture (non-X86)
Storage configuration: including Flash and RAM, user available memory 4MB; supports 2 SD card slots, 1 USB 2.0 interface, 1 5-pole USB Mini B interface, expandable storage
Interface and Communication Capability
（1） Physical interface
Number and specifications of interface types
One industrial Ethernet interface with two status LEDs, integrated with one port switch
Other interfaces have no parallel interface, 20mA TTY interface, or RS 232 interface
（2） Support agreement
Industrial bus protocols: PROFINET (supports PROFINET IO, does not support IRT and MRP), PROFIBUS DP, MPI
Ethernet protocols: TCP/IP, DHCP, SNMP, DCP, LLDP
Other protocols: MODBUS, EtherNet/IP (supporting Allen Bradley device communication)
Web related: Supports HTTP, HTML, CSS, JavaScript, but does not support HTTPS, XML, Active X, Java VM
Software and Function Configuration
（1） System and Configuration
Operating System: Windows CE 6.0
Software configuration: Requires configuration through WinCC Comfort (TIA Portal V11 and above), WinCC Advanced/Professional (TIA Portal V11 and above), does not support STEP 7 Basic/Professional, WinCC flexible series
Clock function: Hardware real-time clock (with battery backup, typical backup duration of 6 weeks), supports synchronization, no software clock
（2） Core functions
Specific abilities of functional categories
Supports 32 online/running languages and 32 project languages (including simplified and complex Chinese, English, German, French, Japanese, etc.)
32 alarm categories, 2000 bit messages, and 50 simulated messages for alarms and messages; Support S7 alarm number, HMI and other system messages; 256 message buffers (loop, hold, maintenance free), each containing 80 characters and 8 process values, supporting confirmation groups and message indications
100 formulas are managed, with 200 data records for each formula and 200 entries for each data record; Internal recipe memory 512KB, supports expansion
Variable management includes 1024 variables for a single device and 50 variables for a single screen; Supports limit values, multiplexing, structures, and arrays
500 configurable screens for images and objects, with 50 objects per screen (text boxes, I/O fields, switches, buttons, etc.) and 5 complex objects (alarm views, trend views, etc.); Support global screen, configurable startup screen, and screen selection through PLC
10 data archives, with 10000 entries per archive; Support message archiving and process value archiving, with archiving methods including sequential archiving and short-term archiving; Can be stored on a memory card USB、 Ethernet, supports CSV, TXT, RDB formats
50 user groups, 50 users, and 32 user permissions for security management; Support password import/export SIMATIC Logon
Additional tools support screen cleaning, touch calibration, backup/restore (including automatic backup), simulation, device switching, and incremental transfer; Can connect to printers (print alarms, shift records, etc.) and network cameras
Environment and Certification
（1） Environmental adaptability
Temperature range:
-Operating temperature: Vertical installation 0-50 ° C, maximum tilt angle 0-40 ° C; vertical screen installation 0-40 ° C, maximum tilt angle 0-35 ° C
-Storage/transportation temperature: -20-60 ° C
Humidity: Maximum relative humidity of 90% (without condensation)
Installation angle: Vertical installation is the main method, with a maximum tilt angle of 35 ° (without external ventilation)
Maritime certification: GL, ABS, BV, DNV, LRS, NK, not supported by PRS
Hazardous Area Use: Supports ATEX Zone 2/22, IECEx Zone 2/22 (soon to be available) cULus Class I Zone 2（Division 2）、FM Class I Division 2， Not supporting cULus Class I Zone 1
EMC compliance: Complies with EN 55 011 radio interference emission standard (limit level A, non level B)
Equipment compatibility
Support coupling communication with various industrial equipment, including Siemens S7-1200/1500/200/300/400, LOGO! 、 Win AC、SINUMERIK， And third-party devices such as Allen Bradley（EtherNet/IP、DF1）、Mitsubishi（MC TCP/IP、FX）、OMRON（LINK/Multilink， Not supporting FINS TCP, Modicon (Modbus TCP/IP, Modbus); Support OPC UA client (non server).
Product Overview: Spare parts product, used for ET 200S electronic module (15mm wide), each packaging unit contains 5 TM-E15S26-A1 universal terminal modules, using screw terminals, with 2×6 terminal connections, can be connected to AUX1 and AUX1 is continuous.
Product Specifications
Dimensions: Width 15mm, Height 157mm, Depth 43mm.
Weight: Approximately 83g.
Classification code: Corresponding codes are available in classification standards such as eClass, ETIM, IDEA, UNSPSC, etc. For example, under multiple versions of eClass, it is 27-24-26-03, and under multiple versions of ETIM, it is EC001598, which facilitates product identification and classification.
Certification and Approval: Obtained multiple certifications and approvals, including general product approval, manufacturer declaration, CE certification, EMV certification, can be used in hazardous locations, and has also passed UL, CCC Ex, ABS, DNV, LRS, NK, CCS, IECEx and other certifications, suitable for various scenarios such as maritime applications, indicating that the product meets safety and quality standards of different regions and industries.
Functional Features
Diagnostic function: With powerful diagnostic capabilities, it can monitor and diagnose the real-time operation status of modules, input/output channel faults, etc., and provide diagnostic information feedback to the CPU for timely detection and resolution of problems.
Wire breakage detection: For analog input channels, it is possible to detect wire breakage in sensors or signal transmission lines and take corresponding measures, such as setting default values or triggering alarms.
Range setting: The range of analog input/output channels can be flexibly set through programming software to adapt to different sensors and actuators.
Calibration function: Supports regular calibration to ensure the accuracy of analog input/output and reduce errors caused by factors such as time and environment.
Application Fields
Manufacturing industry: used in production lines such as mechanical manufacturing and automobile manufacturing to collect analog signals such as temperature, pressure, and flow rate, and output control signals to adjust equipment operating parameters.
Process industry: such as chemical, power, metallurgy and other industries, to achieve precise control and monitoring of various analog parameters in the production process, ensuring the stability and safety of the production process.
Building automation: In intelligent buildings, it can be used to monitor and control analog parameters of air conditioning systems, lighting systems, and other equipment, achieving energy-saving and comfortable environmental control.
Precautions
Safety specifications are generally applicable to control system handling. Instructions and warnings related to a specific subject or operation of the product.
The following norms must be strictly observed:
must strictly comply with the technical specifications and typical applications of the product system
Personnel training: Only trained personnel shall install, operate, maintain or repair the product system. must
Provide guidance and explanation of the situation in danger areas to these personnel.
Unauthorized changes: Changes or structural changes to the product system may not be made.
Maintenance responsibility: Must ensure that the product system is used only under appropriate conditions and in full fitness for use.
Working environment: The user must meet the specified environmental conditions:
Safety regulation
The following safety provisions of EN 50110-1 shall be fully complied with when handling product systems (maintenance) :
1 Disconnect completely.
2 Secure to prevent reconnection.
3 Verify that the installation is complete.
4 Ground and short-circuit the device.
Warning: Only qualified maintenance personnel can remove and insert the module. In order to ensure the personal safety of the operator, before each pulling out or inserting, you must
Disconnect the power supply and ensure that there is no voltage on all terminals at the back, and the product is effectively grounded with the ground screw at the back.
Installation precautions
First, the importance of industrial equipment installation
In modern industrial production, various equipment and machines are widely used in various fields, such as manufacturing, energy industry, chemical industry and so on. The installation of industrial equipment is directly related to production efficiency and product quality. Proper installation and commissioning of good equipment can ensure the stable operation of the production line, improve production efficiency and product quality, reduce maintenance costs, and ensure the safety of employees.
Second, the steps of industrial equipment installation
1. Preparation: Before the installation of industrial equipment, it is necessary to carry out adequate preparation work. This includes the tools and equipment required for installation, cleaning and preparation of the installation site, and making installation plans and schedules.
2. Determine the installation position: Determine the installation position of the equipment according to the requirements of the equipment and the layout of the production line. When determining the location, the weight and size of the equipment need to be considered, as well as the coordination of the equipment with the surrounding environment.
3. Install the device: Assemble and install the device according to the installation instructions. Ensure that the device is securely and accurately connected, while protecting the appearance and internal components of the device.
4. Connect power supplies and pipelines: For devices that require power supplies and power supplies, properly connect power supplies and pipelines. The connection of power supply and pipeline should comply with safety standards to avoid hazards such as electric shock and leakage.
5. Commissioning the device: After the installation is complete, you need to commission the device to ensure that the device can run properly. It includes checking the functions and performance of the equipment, adjusting the parameters and Settings of the equipment, and carrying out the necessary tests and inspections.
6. Training operators: After the installation of the equipment, it is necessary to train the operators to understand the operation methods and precautions of the equipment, and improve the operation skills and safety awareness of the employees.
1. Safety first: When installing industrial equipment, safety is the most important consideration. You must operate in strict accordance with safety regulations and wear necessary protective equipment to ensure the safety of the workplace.
2. Strictly follow the equipment instructions: Industrial equipment usually comes with detailed installation instructions, you must carefully read and understand the contents of the instructions, and install the operation in accordance with the requirements of the instructions.
3. Pay attention to the assembly sequence: When installing the device, follow the correct assembly sequence to ensure that all components of the device are assembled correctly to avoid equipment failures or safety accidents caused by incorrect assembly sequence.
Product positioning: ST Ö BER fifth generation inverter, used for supplying power to servo motors (MDS series) and asynchronous motors (FDS, MDS series), is a restricted sales product and may require anti-interference measures for residential use.
Target audience: Only qualified personnel who have received professional training are allowed to install, debug, and maintain.
Key signs: including 5 levels of safety signs such as DANGER (fatal risk) and Warning (major risk), which must be strictly followed.
Safety points
（1） Hardware security
High voltage protection: Do not open the casing when live. After power failure, wait for ≥ 5 minutes (DC link discharge) before operating the option board.
Grounding and installation: Protective conductors must be connected and installed vertically only in enclosed switchgear (IP20), avoiding installation above heating equipment at ambient temperatures of 0-45 ° C (overheating requires derating).
Circuit limitation: The motor needs to be equipped with temperature monitoring or overload protection, only copper wire is used, and the wire cross-section meets NEC standards. Objects are prohibited from entering the interior of the equipment.
（2） Software specifications
POSITool software: licensed for use only, can adjust parameters, monitor signals, prohibit reverse compilation or subleasing, ST Ö BER only maintains the latest two program versions.
Core technical parameters
（1） General parameters
Parameter Value
Protection level IP20
High voltage category EN 61800-5-1 Class III
Maximum voltage 830V
Brake chopper disabled voltage 740V/760V
Motor cable length ≤ 50m (over 50m requires derating)
（2） Key parameters of specifications (partial)
Recommended specifications: motor power, rated current (servo mode), brake resistor adaptation
Position requirement: Install vertically inside the enclosed switchgear, leaving a minimum free space (100mm up/down, 5mm left/right; 120mm below with EMC shielding board).
Accessory installation: Before installing the optional modules (fieldbus, I/O terminals), power off and discharge are required, and touching the gold-plated contacts is prohibited; The depth of the bottom braking resistor (RB 5000) is increased by about 20mm, and the EMC shielding board can be replaced with a 24V braking module.
（2） Electrical installation
EMC measures: Separate power lines from signal lines, use shielded wires for motor cables with a large area of shielding layer, and shield brake resistor cables exceeding 30cm.
Power and protection: Use RK1 level fuses (such as Bussmann KTS-R series), and choose 300/500mA or delayed RCD circuit breakers.
DC link coupling: Only three-phase equipment can be coupled, and parameter A38 (set 1 for group 2/3) needs to be set. In case of a fault, the entire power supply needs to be disconnected, and fuses need to be replaced in pairs.
Safe torque shutdown: achieved through the ASP 5001 option, requiring dual shutdown (enable+option), with at least one functional test per month.
Wiring and Connection
Key terminals: X1 (enable), X4 (encoder, no live plugging), X10 (power supply), X20 (motor), X22 (DC link), need to be wired according to pin definitions (such as X4 encoder compatible with EnDat) ®/ HTL/TTL/SSI）。
Example: The BRM 5000 module is used to connect the X300-X302230V brake with a 24V brake, and an interface relay needs to be added. The motor cable should be shielded if it exceeds 300mm.
accessories
（1） Accessories Overview
Accessory Name Part Number Description Remarks
Standard I/O terminal module (SEA 5001) 49576 2 analog inputs (11 bits+symbol), 2 analog outputs (± 10 bits), 5 binary inputs, 2 binary outputs Chapter 3.3.2 of this manual
Extended I/O Terminal Module (XEA 5001) 49015 3 analog inputs (1 15 bit+symbol, 2 11 bit+symbol resolution), 2 analog outputs (± 10 bits), 13 binary inputs, 10 binary outputs, 2 D-SUB 9: Incremental Encoder (TTL) or SSI Input/Output Interface (X20- compatible with SDS 4000) (2 D-SUB 9 with the same function, simplified signal transmission) Chapter 3.3.2 of this manual
X120 SSI connection cable 49482 is used to connect the X120 SSI interface to XEA 5001, Chapter 5.3
EMC shielding board (EM 5000) 44959 motor line shielding connection module, can be added to the basic shell in Chapters 2.2 and 3.2.3 of this manual
The 24V brake module (BRM 5000) 44571 is used to activate the 24V motor holding brake and is delivered together with the EMC shielding board. It can be added to the basic housing in chapters 3.2.3 and 4.4 of this manual
POSISwitch ® Connecting cable (0.5m) 45405-45386 POSISwitch ® To POSIDRIVE ® Connecting cable for AX 5000/MDS 5000 (0.5m, prefabricated)-
POSISwitch ® Connecting cable (2.5m) 44574 POSISwitch ® To POSIDRIVE ® Connection cable for AX 5000/MDS 5000 (2.5m, prefabricated) (DSP402 in preparation)
CANopen DS-301 fieldbus module (CAN5000) 44575 CAN bus coupling Chapter 3.3.1 of this manual, supplementary document: fieldbus/CANopen, document numbers 441684 (German), 441686 (English)
EtherCAT Option Module (ECS5000) – Real time Ethernet Link EtherCAT, implemented through CANopen in Chapter 3.3.1 of this manual, supplementary document: Fieldbus/EtherCAT, document numbers 441895 (German), 441896 (English)
Startup Lock ASP 5001- Only available for installation by ST Ö BER ANTRIEBSTECHNIK, please select Chapter 4.6 at the time of ordering
The product CD “ST Ö BER ELECTRIC 5000” 44989 includes POSITool (PC program for inverter programming, operation, and monitoring), documentation, and fieldbus files that can be accessed from http://www.stoeber.de Download POSITool
G3 connection cable 41488, connecting cable between PC and MDS, with 9-pin sub D plug, socket/plug Chapter 5 (X3- Serial Interface)
USB to RS232 adapter 45616–
The external operator ControlBOX 42224 is an operation unit used for setting and operating inverter parameters, including a 1.5m connection line supported by SV 5.1 and above versions. The ControlBOX documents are numbered 441445 (German), 441479 (English), and 441651 (French); Extra cables: 5m (part number 43216), 10m (part number 43217)
96x96mm DIN housing with built-in external operator 42225 protection level IP54, other functions are the same as above-
（2） Braking resistor
1. FZM (U), FZZM, and VHPR series
Listed are the part numbers, thermal time constants, compatibility with various MDS 5000 models for different types of braking resistors (such as FZM 330×35 250W 300 Ω, FZMU 400×65 600W 100 Ω, etc.), as well as the size parameters (length, diameter, height, mounting hole size, etc.) and weight of the FZM (U)/FZZM (IP20 protection level) and VHPR (IP54 protection level) series.
2. FZT, FZZT, FZDT, and FGFT series
Includes part numbers, thermal time constants, compatibility with MDS 5000 (MDS 5220, MDS 5370, MDS 5450) for various models (such as FZT 400×65 600W 22 Ω, FZZT 400×65 1200W 20 Ω, etc.), as well as size parameters and weights for FZT/FZZT/FZDT and FGFT series.
3. Bottom brake resistor RB 5000
The part numbers, thermal time constants, compatibility with various MDS 5000 models (RB 5022 100W 22 Ω, RB 5047 60W 47 Ω, etc.), dimensional parameters (height x width x depth), drilling drawings (the same as MDS 5000), weight and power cord length, protection level IP54, refer to Chapter 2.2 Dimensional Drawings and Chapter 3.2.2 Mechanical Installation.
（3） Output derating device
1. Technical parameters
Safety warning: Using an output derater beyond the rated data (cable length, current, frequency, etc.) may cause overheating and fire, and should be operated within the rated data range; When the cable length exceeds 50m and ST Ö BER ANTRIEBSTECHNIK cable is not used, the fault assessment of the motor temperature sensor may be affected by the cable capacitance. The wire cores of the motor temperature sensor and the brake need to be separated (with a maximum length of 100m), otherwise it may cause the machine to stop.
|Model | MDB-G0 3×4-3000 (part number 49582) | MDB-G1 3×16-900 (part number 49583) | MDB-G2 3×32-500 (part number 49584)|
|Specifications | BG0 | BG1 | BG2|
|Voltage Range | 3 × 0-500V | Same Left | Same Left|
|Frequency range | 0-150Hz | Same left | Same left|
|Servo motor operation (servo control mode) -8kHz rated current | 3A | 10A | 20A|
|Servo motor operation (servo control mode) -8kHz maximum overload | 250%/2 seconds, 200%/5 seconds | Same left | Same left|
|Servo motor operation (servo control mode) – maximum motor voltage | 1.0kV | same left | same left|
|Servo motor operation (servo control mode) – maximum dU/dt | 3.5kV/μ sec | same left | same left|
|Three phase current motor operation (V/f, VC, SLVC control mode) -4kHz rated current | 4A | 16A | 32A|
|Three phase current motor operation (V/f, VC, SLVC control mode) -4kHz maximum overload | 180%/5s, 150%/30s | Same left | Same left|
|Three phase current motor operation (V/f, VC, SLVC control mode) – maximum motor voltage | 1.4kV | same left | same left|
|Three phase current motor operation (V/f, VC, SLVC control mode) – maximum dU/dt | 3.0kV/μ sec | same left | same left|
|Maximum allowable cable length | 100m | Same left | Same left|
|Output derating temperature | 45 ° C | Same left | Same left|
|Design | Open | Same Left | Same Left|
|Power consumption | 40W | 80W | -|
|Connection method | Screw terminal | Same left | Same left|
|Maximum output derating/mm ² | 4.0 | 6.0 | -|
|Certification | (in preparation) | Same left | Same left|
2. Dimensional parameters
Model L (mm) H (mm) B (mm) N1 (mm) N2 (mm) Ø D (mm) Threaded joint connection (mm ²) Weight [kg]
The operation manual for Siemens 7XV5653-0BA00 dual channel binary signal transmitter covers all aspects of the equipment from basic information to specific operations. It is suitable for technical personnel who have received professional training and have knowledge in the fields of instrumentation, control, and automatic control engineering, providing guidance for the safe installation, commissioning, operation, and maintenance of the equipment.
Basic Equipment Information
（1） Scope of application and compliance standards
Application scenario interference emission requirements Anti interference requirements
Industrial sector EN 50081-2: 1993 EN 50082-2: 1995
Residential sector (residential, commercial trade, small businesses) EN 50081-1:1992 EN 50082-1:1992
（2） Equipment functions and features
Core function: Dual channel bidirectional binary signal transmitter, capable of converting binary signals with a wide range of inputs. The signal status is serially sent to a similar remote converter through duplex optical fibers. The remote converter outputs the information as command contacts in real time, suitable for switch equipment. It can achieve interference free signal transmission through optical fibers, safely detect misoperations or transmission faults, and send signals through alarm relays.
Performance characteristics:
Two isolated binary inputs, with a wide input voltage range (18V-250VDC) and polarity reversal protection.
Two isolation command relays with large switch capacity.
Point to point connection with short operation time (12-118ms), depending on the data rate.
Fiber optic connection can achieve interference free transmission even in high electromagnetic interference environments.
Protocol communication has monitoring function and transmission security.
Long transmission distance, up to 3km under multimode fiber (62.5/125 μ m), and up to 100km under single-mode fiber when cascaded with 820/1300nm converter 7XV5461-0BA00.
Integrated wide range power supply unit with alarm contacts.
（3） Operation mode
Operation mode, working mode, alarm and signal transmission characteristics
Full duplex mode binary information can be transmitted in both directions simultaneously, such as for direction comparison or signal comparison (according to delivery status). In case of power failure, alarm relay M1 will be released; When no remote converter signal is received, the red LED (ERR) lights up and the alarm relay M1 is released; When running through a modem, if the data connection is interrupted for any reason, to avoid overloading the modem, the device will only send more data after 15 seconds, but will immediately transmit when the binary input signal changes
Half duplex mode binary information is only transmitted unidirectionally through fiber optic cables, requiring only one fiber optic transmitter from the input device to the output device (S2/DIP 7 is set to “transmit only”): in the event of a power failure, alarm relay M1 is released and the transmission link from the transmitter is not monitored;
Receiver (S2/DIP 7 set to “send/receive”): When there is a power failure, the alarm relay is released; When no transmitter signal is received, the fault indicator (red LED: ERR) stays on and the alarm relay M1 is released
（4） General Data and Data Transmission
Auxiliary power supply: Connect DC or AC auxiliary power supply through 2 terminals (N/L-L1/L -), with a wide range of auxiliary power supply (24-250V DC, 60-230V AC), without the need for internal jumper wires, and can be connected to all common substation batteries or AC mains voltage; There is a working voltage LED indicator light (green LED: RUN) on the front of the device, indicating whether the device is operating normally.
Data transmission: The optical interface adopts positive logic (light off in idle state), and the incident light is considered as a valid signal (=1, high level); Built in switch, compatible with negative logic system (fiber optic interface), factory set to positive logic (light off in idle state), and both converters must use the same logic. It is recommended to keep the factory settings.
Fiber optic connection: Fiber optic is connected to the converter through an ST connector.
RS232 interface connection: When connecting to the RS232 interface, it is necessary to disconnect the fiber optic transmission and set the communication to a serial interface; It can be connected to the serial interface of the converter through the serial 7XV5100-4 cable. If other cables are used, the 7th and 8th pins of the bridging cable need to be bridged, and the 1st and 4th pins (X1 of BST) are not assigned.
（5） Binary input
The two binary inputs (BI-1 and BI-2) have a wide input voltage range, with a logic high level “1” of 24V-250V DC (-15%,+20%) and a pickup threshold of 18V. In special cases (such as long-distance unshielded lines and high electrical interference), the threshold can be increased; The logic low level ‘0’ is a voltage level below the threshold.
The corresponding yellow LEDs (BI-1, BI-2) light up when the corresponding binary input is activated (in a logic high state); The LED K1 and K2 display the status of the output contacts, which is set by the binary input in the serial telegram transmitted by the remote converter through fiber optic or RS232 connection (such as a modem with RS232 interface).
Application scenarios
（1） Application examples
With the help of this binary signal transmitter, two binary signals can be detected and transmitted directly to a distance of 3km through multimode cables and optical fibers, and output through relay contacts at remote stations; If single-mode fiber is used for transmission up to 100km away, it can be paired with repeater 7XV5461.
After connecting the device to the RS232 interface, it can also be transmitted through a modem or PCM device.
（2） Binary signal transmission through leased lines
1. Dual line operation using LOGEM928 and LGH28.8D modems (firmware 4.13)
DIP switch settings for modems: Before setting, the modem needs to be turned off. After setting is complete, the modem needs to be turned on for the new settings to take effect.
Modem initialization: Before debugging, the modem needs to be initialized, preferably with the help of a terminal program (such as Hyperterminal); Use a zero modem cable to connect the PC and modem running the terminal program, reset the modem before initialization (press the switch when connecting the auxiliary power supply until the LED “A/O” flashes); Enter a specific text string in the super terminal and send it. The modem will reply with “OK”, and then you can disconnect the modem from the PC interface and connect its serial interface to the converter’s serial interface.
|\N0 | Normal mode (no data compression, no error correction)|
|\Q0 | No traffic control|
|&D0 | Ignore control cable S1/108|
|F40 | Transmission mode V.34|
|S51=11 | Fixed baud rate of terminal device (RS232 interface)|
|%C0 | No data compression|
|S20=0 | Ignore symbols in the command phase|
|&L2 | Calling modem|
|&L3 | Called modem|
|E0 | No echo display|
|Q1 | Close result code|
|&W | Save the settings to the EEPROM of the modem|
Connectors and cables for dual line leased line operation: Use the accompanying cable labeled “leased line” to connect the RJ-11 connector to the socket labeled “LEASED”, and connect the other end of the cable to the TAE-N encoded telephone outlet box in a specific manner (TAE-N 1 # 1 to TAE-N 2 # 1, TAE-N 1 # 2 to TAE-N 2 # 2).
Setting of binary signal transmitter 7XV5653: When transmitting binary signals, the baud rate and data format of the two RS232 should be set to be the same; The baud rate of the RS232 interface should not be higher than the speed of the transmission link. When setting according to the instructions, the modem should be connected at a 28800 baud rate, and the data format between the converter and the modem should be set to 8N1 as the standard. The 19200 baud rate corresponds to specific DIP switch settings (DOWN/UP, off/on status).
The connection cable for modem binary signal transmitter 7XV5653: The cable from the modem (25 pin) to the binary signal transmitter (9-pin) has specific connection and bridging methods, with a maximum length of 3m.
Example of modem communication test: In test/laboratory mode, the modem cannot be directly connected through a short guide wire, otherwise excessive transmission levels will interfere with the modem’s receiver. It is recommended to install a 470 Ω resistor in each connection.
2. Four wire operation using MultiTech’s MT2834BLG modem (firmware 3.16d)
DIP switch settings for modem: Before setting, the modem needs to be turned off. After setting is complete, the modem needs to be turned on for the new settings to take effect. DIP switch 5 for modem 1 is set to off, DIP switch 5 for modem 2 is set to on, and other switches have specific off/on states (up/down direction).
Modem initialization: Before debugging, the modem needs to be initialized, preferably with the help of a terminal program (such as Hyperterminal); Use a zero modem cable to connect the PC and modem, input specific data (AT&FE0 # F0 $SB19200MB19200&E14&E3&W0) into the super terminal and send it, and the modem will reply with “OK”.
Command Explanation:
|Command | Meaning|
|If the connection is correct, the modem replies with “OK”|
|&F | Load factory settings|
|E0 | No echo display|
|#F0 | Fixed baud rate of terminal device (RS232 interface)|
|Stable performance speed MB19200 | Fixed baud rate between modem 1 and modem 2|
|&E14 | Disable data compression|
|&E3 | Turn off traffic control|
|&W0 | Save Settings|
Connectors and cables for four line leased line operation: Use the accompanying cable labeled “leased line” to connect the RJ-11 connector to the socket labeled “LEASED”, and connect the other end of the cable to the TAE-N encoded telephone outlet box in a specific way (with specific correspondence between TAE-N 1 and TAE-N 2 pins).
Technical parameters
Parameter Category Specific Parameters
Mechanical Design – Shell: Plastic EG90
-Size: See size chart
-Weight: Approximately 250g
-Protection level (according to EN60529): enclosure IP20, terminal IP20
-Protection level: Level II
Power consumption – DC voltage (UH=UHN, typical value): 3W
-Switch capacity: 5A (long-term); 30A (0.5s, if the relay displays); 50-270W (depending on voltage), each 1000VA
-Switching current: Long term 1A
-Status display: 1 yellow LED (K1, K2)
-Fiber optic operation response time (from binary input event of transmitter A to binary output response of transmitter B): 1200 baud 118ms, 2400 baud 63ms, 4800 baud 34ms, 9600 baud 20ms, 19200 baud 17ms, 38400 baud 15ms, 57600 baud 14ms, 115200 baud 12ms (recommended for direct fiber optic connection)
-Response time for modem operation (MT2843BLG modem) (binary signal event from transmitter A to binary signal response from transmitter B): 9600 baud 102ms, 19200 baud 71ms
Safety (according to DIN EN 61010 Part 1) – Overvoltage category: Class III (3.7kVAC/5.2kVDC)
-Pollution level: Level 2
-Fire rating (according to UL 94): V0 level
Dielectric Loss Test (EN61010) – Power to Relay to Binary Input: 3.1kV DC/1s (with bypass capacitor)
-Power supply to RS232: 2.0kV AC/50Hz/1s (without bypass capacitor)
-RS232 to relay to binary input: 2.0kV AC/50Hz/1s (without bypass capacitor)
Electromagnetic compatibility test – Electromagnetic immunity test: EN 50082-2
-Electromagnetic emission test: EN 50081-1
Permissible environmental conditions – Operating temperature: -5 ° C to+55 ° C
-Storage temperature with factory packaging: -25 ° C to+70 ° C
-Transportation temperature with factory packaging: -25 ° C to+70 ° C
-Humidity: 10% -93% (no condensation allowed)
-Air pressure: 0-3000 ASL
Functional Unit Description
（1） Overall structure
The signal converter inside the casing is a hard wired and functionally tested unit, equipped with snap on mounting components for DIN EN 50022 35mm top cap rails; The auxiliary power supply can be safely connected through screw terminals; Fiber channel is adapted through ST terminals; The RS232 interface is connected through a 9-pin sub-D socket; The device does not contain silicone and halogens, and has flame retardancy.
（2） Terminal position and allocation
The terminal positions have a specific layout (see Figure 3), and each pin has a clear meaning and abbreviation, as follows:
|Not connected | Fiber optic connection activated | Pin 8 open circuit, factory set to fiber optic connection|
|Bridge | RS232 connection activation | Bridge pins 8-7 at the input of the converter|
DIP switch (S1, S2) function:
S1 (2-position DIP switch):
|Switch | Position | Meaning|
|1 | Open circuit (off) | The light goes out when the fiber optic receiver is idle|
|1 | Closed (on) | The light is on when the fiber optic receiver is idle|
|2 | Open circuit (off) | The light goes out when the fiber optic transmission is idle|
|2 | Close (on) | The light is on when the fiber optic transmission is idle|
S2 (8-bit DIP switch): By combining different DIP switches (DIP1-DIP8), multiple functional settings can be achieved, including baud rate (1200-112200 baud), data format (8E1: 8-bit data, even parity, 1-bit stop bit); 8N1: 8-bit data, no checksum, 1-bit stop bit), MA function (block MA, enable MA), test mode (test mode on, test mode off), working mode (only transmit, send/receive), boot loader (boot loader on, boot loader off), specific combinations are shown in Table 7, bold indicates factory settings.
Special mode explanation:
Test mode enabled: The binary signal transmitter performs self-test. If the binary input is activated (voltage applied), the binary LED (BI-1 or BI-2) lights up, and the corresponding relay (K1 or K2) and associated LED (K1 or K2) are activated; The memory test diagnosis and DIP switch position will be output to the serial interface (RS232), which can be displayed through the terminal program running on the PC.
Test mode off: The binary signal transmitter is ready to operate normally.
Blocking MA: Blocking message output, not controlling relay.
Enable MA: Normal operation, message output is not blocked.
Only transmitting: Binary signal transmitters only function as transmitters and do not report missing incoming signals as communication errors.
Baud rate setting: query the baud rate once after power on (DIP switch position); In the activated test mode, the baud rate will be continuously queried and reset; Set baud rate during operation: Set the baud rate through DIP switch 0-2 and briefly switch the on/off state of DIP switch 6 (test mode).
（4） Adjustment of picking threshold for binary input
To adjust the threshold of binary input, the binary signal transmitter needs to be turned on and the jumper changed. When the device is turned on, it is prohibited to run and the power supply needs to be disconnected first.
Steps for adjusting jumper position: Disconnect the power supply of the device → Remove the housing cover (carefully push the buckle of the cover towards the inside of the device with a small screwdriver) → Change the jumper position according to Table 8 → Clip the cover back to its original position.
Corresponding relationship between jumper position and picking threshold:
|Jumper | Position | Pick threshold | Binary input|
|X100|1-2|17V|1（BI-1）|
|X100|2-3|70V|1（BI-1）|
|X200|1-2|17V|2（BI-2）|
|X200|2-3|70V|2（BI-2）|
（5） Dimensional drawing
The equipment has specific size specifications, as shown on page 32 of the document, including the size parameters of components such as clips and terminals (such as 95mm, 105mm, 90mm, etc.).
Order data
Name, Model, Specification
Dual channel binary signal transmitter 7XV5653-0BA00 with 2 binary inputs, 2 command inputs, and 1 fault signal output (via terminals)
Installation and Debugging
（1） Installation precautions and steps
Installation warning: Some components of electrical equipment carry dangerous voltage during operation. Ignoring the operating instructions may result in serious personal injury or property damage. The installation and electrical connection of the equipment are only allowed to be carried out by qualified personnel, and all warnings must be strictly followed; Do not directly stare at the fiber optic transmission diode while wearing optical assistive devices; Prohibit operation when the device is turned on.
Installation requirements:
The installation location should be free of vibration and comply with the allowed ambient temperature (working or functional temperature, see technical parameters). Ignoring the temperature range required for normal function may lead to equipment failure and signal converter failure.
The equipment has a plastic casing and belongs to overvoltage category III according to DIN EN 61010 Part 1.
The signal transmitter can be installed on a 35mm top cap guide rail (according to DIN EN 50022) with a snap fit.
The equipment is only allowed to operate within a closed enclosure or cabinet, and the installation location is only accessible to qualified personnel.
Installation steps: Clip the binary signal transmitter onto the top cap guide rail using a snap on mounting component.
（2） Connection requirements and steps
Connection specifications: Electrical connections must comply with the installation regulations for high current devices, as well as VDE0100 and VDE0160 standards.
Power connection: The auxiliary power supply of the equipment needs to be equipped with an external isolation switch (for power safety isolation) and a safety device (fuse, 2AT or 4AT). The external isolation switch should be labeled accordingly, and the safety circuit breaker can simultaneously perform both functions.
Cable requirements:
Cable cross-section (single core cable or multi stranded wire): 0.5mm ² -2.5mm ².
Suggested stripping length: 5mm.
Multi strand wire connections require the use of insulated wire end sleeves (to avoid wire unraveling).
Fiber optic connection: only use fiber optic cables prepared according to regulations; Refer to the technical specifications for the type of optical fiber; Must comply with the allowed light budget (see technical specifications); When installing optical fibers, it is necessary to follow the prescribed bending radius.
Connection steps:
Connect the auxiliary power supply to terminals UH (DC: L+/AC: L1) and (DC: L -/AC: N).
Connect the fiber optic cable to the fiber optic receiver and transmitter through ST type terminals, or connect an RS232 cable.
（3） Debugging steps and requirements
Check if the operating data matches the values on the nameplate and do not make any changes to the equipment.
After completing the installation and connection, connect the auxiliary power supply, and the binary signal transmitter can be put into use. The green LED “RUN” will light up.
Setting up and maintenance
（1） Equipment settings
All settings of the binary signal transmitter (except for the pickup voltage of the binary input) can be made through an external DIP switch without opening the casing; The picking voltage setting for binary input requires opening the casing (see section 1.4.2); Specific setup instructions can be found in section 1.2.2 (setup of binary signal transmitter 7XV5653).
（2） Equipment maintenance
Binary signal transmitters do not require maintenance, and do not use any liquid reagents or substances during cleaning.
