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Product overview
ABB 0369629M-REF Refurbished DAO 01 analogue output module (version V3 and above) is a key device for converting digital signals to analogue outputs in industrial automation control systems. Professionally refurbished, the module ensures reliable performance with a high price/performance ratio, and is able to meet the needs of analogue signal output in many industrial scenarios. It is mainly used to convert digital commands from the controller into analogue signals that can drive on-site actuators, such as controlling the opening of control valves and the speed of motors, etc., to achieve precise control of industrial processes, which plays an important role in industrial automation processes.

Core features
Accurate signal conversion: adopting high-precision digital-to-analogue conversion technology, it can accurately convert digital signals into analogue signals for output. The high precision and stability of the output signal can meet the strict requirements for control accuracy of industrial applications, such as chemical reactor temperature, pressure precision control, to ensure that the analogue signal output is highly matched with the digital instructions to reduce control errors.
Reliable performance guarantee: Although the module is refurbished, its performance can reach the level close to that of a brand new module after strict testing and repair process. The module has good anti-interference ability, and can operate stably in complex industrial electromagnetic environment, such as metallurgical workshop, power substation, etc. It ensures that the analogue signal output is not affected by external interference, and ensures the reliable operation of industrial equipment.
Flexible configuration and communication: It supports a variety of communication protocols, which is convenient for integration with PLC, DCS and other control systems of different brands and models. Users can flexibly configure the type of output signals (such as 4-20mA, 0-10V, etc.), range and other parameters according to the actual needs to adapt to various types of on-site equipment to meet the needs of diverse industrial control scenarios.
Convenient maintenance and management: The module is designed for easy installation and maintenance, and has intuitive status indicators, which can quickly display the working status of the module, making it convenient for operators to find abnormal situations in time. At the same time, its standardised interface and modular design enable quick replacement in case of failure, reducing equipment downtime and improving production efficiency.

Technical specifications
Model: 0369629M-REF (DAO 01, V3 and above)
Number of output channels: 2
Output signal type: 4-20mA, 0-10V, etc. (configurable)
Output accuracy: ±0.1% FS (full scale)
Resolution: 12 bits
Communication interface: RS-485, Modbus, etc. (support a variety of protocols)
Supply voltage: 24VDC
Operating Temperature Range: -20℃ ~ +70℃
Humidity range: 5% ~ 95% (non-condensing)
Protection Grade:IP20

Application Scenarios
Process control field: In the production process of chemical, pharmaceutical, food and beverage industries, it is used to accurately control various process parameters. For example, in chemical production, to control the opening of the feed valve of the reaction kettle, the DAO 01 module converts the digital instructions of the control system into analogue signals, and accurately adjusts the valve so as to control the material flow, ensure that the chemical reaction is carried out in the appropriate conditions, and improve product quality and production efficiency.
Power system: In power plants and substations, it is used to control the operating parameters of power equipment. Such as regulating the excitation current of the generator, controlling the excitation system through the analogue output signal, stabilizing the output voltage of the generator; or controlling the tap position of the power transformer to realize the automatic adjustment of voltage and guarantee the stable power supply of the power system.
Industrial automation production line: In the automation production line of machinery manufacturing, automobile manufacturing, etc., it is used to control the movement speed and position of the mechanical arm. By converting the digital signals from PLC to analogue signals and driving servo motors, it realizes the precise movements of the robotic arm, ensures the automation and high precision of the production process, and improves the consistency of the products and the production efficiency.

Introduction of related models
(I) DAO 02 Analogue Output Module
DAO 02 analogue output module is the upgraded model of DAO 01, which is mainly improved in the number of output channels and performance. With 4 output channels, it can drive more field actuators at the same time compared with the 2 channels of DAO 01, which is suitable for complex industrial scenarios where multiple analogue devices need to be controlled, such as multi-parameter coordinated control of large-scale chemical plants. In terms of output accuracy, DAO 02 reaches ±0.05% FS (full scale), and the resolution is upgraded to 14-bit, which enables more accurate analogue signal output to meet the needs of high-end manufacturing fields that require very high control accuracy. In terms of communication, in addition to supporting RS-485 and Modbus protocols, support for PROFINET protocol has been added, further enhancing compatibility with different control systems and communication efficiency.

(II) DAO 10 analogue output module
DAO 10 analogue output module focuses on high reliability and harsh environment applications. It also has 4 output channels, and the output signal type is similar to that of DAO 01, which can be flexibly configured as 4-20mA, 0-10V, etc. The protection level of this module is up to IP65. The module is IP65 rated, dustproof and waterproof, and is suitable for harsh environments such as mines, harbours and outdoor production lines. It has been specially designed for vibration and shock resistance, and has passed strict mechanical performance tests, so it can operate stably even in industrial environments with severe vibration. In addition, DAO 10 has a built-in redundant power supply interface, so when the main power supply fails, it can be automatically switched to the backup power supply to guarantee the continuous operation of the module and improve the reliability and stability of the system.

(III) DAO 15 analogue output module
DAO 15 analogue output module features high-speed response and large data processing capability. With 8 output channels, it can quickly process and output multiple analogue signals to meet the real-time control requirements of high-speed automated production lines. The module adopts advanced digital signal processing technology, and the signal update rate can be up to milliseconds, which can realise precise control of rapidly changing process parameters. In terms of communication, it supports Ethernet communication with higher data transmission rate and larger data throughput, which is convenient for integration with industrial Ethernet system to realise remote monitoring and real-time data sharing. Meanwhile, DAO 15 also has a data storage function, which can record the module’s operating parameters and historical data for easy data analysis and fault tracing.

The DI03 Digital Input Module can handle up to 16 individual digital input signals, each channel individually CH-2-CH isolated and supporting 24 VDC inputs. Each channel is individually CH-2-CH isolated and supports 24 VDC inputs.FC 221 (I/O Device Definition) sets the DI module as a parameter, and each input channel is configured using FC 224 (Digital Input CH) to set input channel parameters such as alarm status, de-jitter cycles, etc. The DI03 digital input module is also equipped with an I/O Device Definition (I/O Device Definition) to set the input channel parameters.

Features and Benefits
16 independent CH-2-CH isolated DI channels supported:
24 VDC digital input signals
Configurable contact debounce time up to 255 ms
DI03 module can sink or pull I/O currents
Input status LEDs on module front panel
1500 V current isolation for up to 1 minute
DI03 does not support SOE
Highly accurate signal conversion: ADC with 12-bit resolution accurately converts analogue signals to digital signals, ensuring accurate data acquisition in a wide range of industrial processes.
Rich communication interface: Equipped with RS-485 communication interface, it can be seamlessly integrated into the existing fieldbus network, which is convenient for connecting and data interaction with PLC and other control systems.
Wide Operating Range: With an operating temperature range of – 20°C to + 70°C and a humidity range of 5% to 95% non-condensing, it maintains reliable performance in harsh industrial environments.
Compact and Durable Design: Measuring 33.5×25.5x3cm and weighing 0.6kg, it is compact, easy to install, and has a high-strength housing that can withstand vibration, shock, and electromagnetic interference in industrial sites.
Powerful diagnostics: Advanced diagnostic features enable rapid fault identification and localisation, reducing system downtime and improving operational efficiency.

Technical Specifications
1.Physical Parameters
Net depth/length: 350.52mm, the size of the design of the internal circuitry to ensure a reasonable layout at the same time, easy to install in all kinds of control cabinets, equipment racks, will not occupy too much space, is conducive to saving the overall installation space of the equipment.
Net height: 129.54mm, moderate height, not only to meet the heat dissipation needs of the internal electronic components, but also with other modules or equipment in the vertical direction to achieve good cooperation and integration.
Net width: 482.6mm, this width allows the module to have enough input channels and functional circuits at the same time, maintain good structural stability, and facilitate wiring and connection with peripheral equipment.
Net weight: 0.22kg, light weight, not only easy to transport and install, but also in the process of equipment operation, will not bring too much burden to the support structure, help to improve the overall mechanical stability of the equipment.

2.Electrical Parameters
Channel type: DI (Digital Input), specially used for collecting digital signals on site and converting them into digital signal format suitable for control system recognition and processing.
Number of input channels: 16, can simultaneously access 16 digital signals, to meet the needs of most industrial automation scenarios for multi-channel signal acquisition. In the production line monitoring system of some large factories, it may be necessary to monitor the operation status of many devices (such as the start and stop of motors, the opening and closing of valves, etc.) at the same time, and the 16 input channels can effectively realise the centralised acquisition and transmission of status signals of these devices.
Resolution: 12-bit, higher resolution can more accurately identify and distinguish between different states of the digital signal, reduce signal error, improve the accuracy of data acquisition. In application scenarios requiring high signal accuracy, such as precision instrument manufacturing and high-end automated testing equipment, 12-bit resolution ensures that the collected digital signals accurately reflect the actual state of the field equipment, providing a reliable basis for subsequent control decisions.
Communication interface: RS-485, which is a widely used communication interface standard in the industrial field, has the advantages of long transmission distance (up to 1200 metres) and strong anti-interference ability. Through RS-485 interface, DAI03 can be conveniently connected with PLC, host computer and other devices to build a stable and reliable industrial communication network and realise rapid data transmission and sharing.

Voltage range: 24VDC, the module is powered by 24VDC DC power supply, which is a commonly used power supply voltage level in the field of industrial automation, and has the advantages of good power supply stability, easy to obtain and manage. In practical applications, it can easily share the power supply system with other 24VDC power supply equipment in the factory, reducing the complexity and cost of power supply configuration.
Operating Temperature: -20°C to +70°C. The wide operating temperature range allows it to adapt to a variety of extreme environmental conditions. Whether in the cold winter outdoor scenes in the north, or in the hot summer hot shop in the south, DAI03 can maintain normal working conditions, to ensure stable acquisition and transmission of digital input signals.
Humidity range: 5% to 95% non-condensing, can be normal operation in higher humidity environment, and is not affected by condensation phenomenon. In some production environments with high humidity, such as textile workshops, food processing workshops, etc., the module can work reliably, avoiding electrical failures caused by humidity problems and guaranteeing the long-term stable operation of the equipment.

Core Technical Parameters
Power supply and power consumption:
Support 110V DC (some sources are labelled as 241V DC or 110V AC, which should be confirmed according to the specific model), with a wide voltage input range, adapting to different industrial environments.
Power consumption is as low as ≤100mA, optimising energy efficiency and meeting green industrial standards.
Communication protocol:
Standard Modbus RTU, compatible with mainstream industrial protocols, supports seamless connection with PLC, HMI and other devices.
Some models are integrated with Ethernet/IP or Profinet to meet the demand for high-speed data transmission, suitable for smart factory network architecture.
Environmental Adaptability:
Operating temperatures range from -20°C to + 60°C (some sources are labelled – 20°C to + 70°C), allowing stable operation in extreme industrial environments (e.g., cold storage, high-temperature workshops).
Protection class IP20/IP54 (depending on the model), dust and humidity resistant, suitable for harsh working conditions.
Functional features:
Integrated PID control, logic operation, data acquisition and other functions, support for custom programming, to meet the diverse control needs.
Modular design, can expand the input and output channels (such as analogue, digital), adapted to different equipment interfaces.

Typical application scenarios
Industrial automation:
Manufacturing industry: used for real-time control of production line equipment (such as robotic arms, conveyor belts), to improve production efficiency and precision.
Energy management: monitoring and regulating the operating parameters of power systems, renewable energy equipment (such as photovoltaic inverters, wind turbines).
Process control:
Petrochemical industry: Realise closed-loop control of temperature, pressure and flow in oil refining and chemical production to ensure process stability.
Water treatment: for pumping unit control and water quality monitoring systems in wastewater treatment plants to optimise resource utilisation.
Building automation:
HVAC system: regulates the operation of air conditioning and ventilation equipment to achieve a balance between energy saving and comfort.
Intelligent building: integrating lighting and security systems to achieve centralised management through a central controller.

Market Feedback and User Evaluation
Advantage:
Reliability: user feedback that the module has a low failure rate in continuous operation, especially in the vibration, electromagnetic interference environment, stable performance.
Ease of use: support for ABB programming software (such as Automation Builder), friendly configuration interface, reduce the threshold of debugging.
Compatibility: Seamless integration with other ABB product lines (e.g. ACS series frequency converter, PLC), reducing system compatibility problems.
Suggested improvements:
Documentation update: Some users pointed out that the official manual does not describe specific functions in sufficient detail, and they need to rely on third-party technical forums or training resources.
Communication Expansion: It is recommended to add support for emerging protocols such as OPC UA, MQTT, etc. to adapt to the needs of Industrial Internet of Things (IIoT).

Procurement and Maintenance
Lifecycle:
Some sources indicate that the model has been discontinued, but stock is still available. Users are advised to consult ABB officials to confirm replacement models (e.g. ABB AC 800M series controllers).
Certifications:
Complies with CE, UL approvals and supports global market access. Customised versions are available for special environments (e.g. ATEX zones).

Typical Examples
An automobile factory: The D-20-0-1102 module is used to achieve the cooperative control of multiple devices in the welding line, which has increased the production efficiency by 15% and reduced the failure rate by 30%.
A photovoltaic power plant: communicates with inverters via Modbus protocol, adjusts power generation in real time, reduces the rate of abandoned light, and increases annual revenue by 8%.

Technology trends
Digital transformation: ABB launched the ABB Ability™ platform, which supports the D-20-0-1102 module to access the cloud for remote monitoring and predictive maintenance.
Edge computing: The module has built-in edge computing capability, which allows data processing to be done locally, reducing dependence on the cloud and improving response speed.

The ABB CR-M4LS is a well-designed logic socket that plays a key role in electrical control, mainly for miniature relays of the CR-M series, especially those with 4 changeover contacts (4 c/o), i.e. of the single-pole, double-throw (SPDT) type. The part number is 1svr405651r3100 and the EAN code is 4013614528682.

Design and construction
Compact Form Factor: The CR-M4LS has a very compact form factor, with a net width of 27mm, a net height of 61mm, a net depth/length of 82mm and a net weight of only 0.066kg. This size makes it easy to install in electrical control cabinets where space is limited, without taking up too much space, and facilitates the compact layout of electrical systems.
Terminals: The socket adopts screw connection terminals, which are extremely common in industrial applications and are characterised by solid connection and high reliability. In the actual wiring process, technicians can tighten the screws to firmly fix the wires on the terminals, effectively avoiding poor contact due to vibration, loosening and other reasons, ensuring the stability of the electrical connection and guaranteeing the reliable operation of the system.
Material selection: In terms of material, CR-M4LS is made of high quality materials, from the shell to the internal conductive parts, all of which have been strictly screened. The shell material has good insulating properties, which can effectively prevent electric shock accidents, and at the same time has a certain degree of mechanical strength, which can withstand minor collisions and friction in daily use. The internal conductive parts are made of metal with excellent electrical conductivity, which reduces resistance, reduces power loss, improves signal transmission efficiency, and ensures stable and accurate signal transmission between the relay and other equipment.

Second, electrical performance
Working voltage and current: Its rated working voltage is 250V, which can be adapted to a variety of common industrial electrical systems. In terms of rated working current, when applied to AC 12 loads (ac-12) and the voltage is 230V, it can reach 7A, which can meet the control needs of most small and medium power loads. For example, in some automated production lines, it is used to control the operation of small motors, solenoid valves and other equipment.
Insulation performance: the rated insulation voltage (Ui) is 3V, although the value may seem low, it is a reasonable parameter based on its internal precision circuit and insulation design. In practice, it can effectively isolate circuits with different potentials, prevent leakage and short-circuit phenomena from occurring, and guarantee the safe operation of the electrical system. For example, in complex industrial environments, even in the presence of electromagnetic interference and other unfavourable factors, the CR-M4LS ensures that the work of the relay will not be affected by its good insulation performance.
Connectivity: In terms of connectivity, the socket excels under UL/CSA standards. For main circuit connection, it can be connected to 2 x 20 – 16AWG flexible conductors with lugs, 2 x 20 – 14AWG rigid conductors, or 2 x 20 – 14AWG stranded conductors. This versatile connection capability allows it to be adapted to different sizes of conductors, which facilitates wiring and installation of electrical systems.

Application Scenarios
Industrial automated production lines: In automated production lines, CR-M4LS can be used to connect various types of sensors and actuators. For example, when the sensor detects the position and quantity of products on the production line, the signal will be transmitted to CR-M relay through CR-M4LS, and the relay will control the actuator according to the signal, such as starting and stopping the motor and the running speed of the conveyor belt, etc., so as to realise the automation of the production line, and to improve the production efficiency and the quality of products.
Intelligent Building Control System: In intelligent buildings, it can be used to connect the control circuits of lighting system, air conditioning system, access control system and other equipment. For example, through the CR-M4LS and CR-M relay, it can achieve the functions of timer switching control of lighting fixtures and automatic adjustment of lighting brightness according to the ambient brightness; in the air conditioning system, it can control the start and stop of the air conditioning compressor according to the signals from the indoor temperature sensors, so as to achieve the dual purposes of energy saving and comfort.

Power control system: CR-M4LS is also widely used in the low-voltage control circuit of power system. For example, it is used in substations to control the opening and closing operations of small circuit breakers and contactors to ensure the normal operation and fault protection of the power system. When an abnormality occurs in the power system, the relevant protection device sends out a signal, which is transmitted to the relay through CR-M4LS, thus controlling the circuit breaker to trip and cut off the faulty circuit to ensure the safe and stable operation of the power system.

Environmental adaptability
Temperature range: CR-M4LS has excellent temperature adaptability, its working environment air temperature range of – 40… + 70 °C, storage temperature range of the same. + 70 °C, and the storage temperature range is also – 40… + 70 °C. This means that the socket can operate in cold northern winters, hot southern summers, and even in special industrial environments with high or low temperatures, without fear of performance degradation or malfunctions due to temperature.
Altitude: The maximum allowable working altitude of the socket is 2000m, which is suitable for industrial applications and construction environments in most regions. Even in some industrial projects in highland areas, it can operate stably and provide guarantee for the normal operation of the electrical system.
Flame retardant performance: According to UL 94 standard, the flame retardant grade of its shell material reaches V-0, which indicates that the material is not easy to burn when encountering high temperature sources of ignition such as open flames, and even if it burns, it can also be quickly self-extinguished, greatly reducing the risk of fire, providing additional protection for the safe operation of electrical equipment, especially suitable for industrial sites and building environments with high fire prevention requirements.
In summary, ABB CR-M4LS logic socket with its unique design, good electrical performance, a wide range of application scenarios and excellent environmental adaptability, has become a reliable connection and control components in the field of electrical control, for all kinds of electrical systems to provide strong support for the stable operation.

Foreword
CP450 is a Human Machine Interface (HMI) with a 10.4″ TFT Liquid Crystal
Display, and is water- and dust-resistant according to IP65/NEMA 4X (indoor use only).
CP450 is CE-marked and meets your need to be highly transient-resistant while in operation.
Also, its compact design makes connections with other machinery more flexible, thus achieving the optimal performance of your machines.
CP400Soft is used to design applications of CP450; it is reliable, user friendly and compatible with many models.

Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must
read and understand this installation manual.
General– Only qualified personnel may install or operate the operator terminal.– The operator terminal must be installed according to the installation instruc
tions.– The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
• for use in Pollution Degree 2 Environment
• for use on the flat surface of Types 1 and 4X (indoor use only) enclosures– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.– The operator terminal fulfills the requirements of article 4 of EMC directive
2004/108/EC.– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/
become isotopic.– The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open, flush with plenty of water and get medical attention.

Power source– The operator terminal is equipped with a 24 V DC input.
Supply power other than 24 V DC ± 15% will severely damage the operator terminal. Thus, check the power supply supporting the DC power regularly.
Grounding– Without grounding, the operator terminal may be severely affected by excess noise.
Make sure that the grounding is done properly from the power connec tor at the rear side of the operator terminal. When power is connected, make sure that the wire is grounded.
Use a cable of at least 2 mm2 (AWG 14) to ground the operator terminal.
Ground resistance must be less than 100 Ω (class3).
Note that the ground cable must not be connected to the same ground point as the power circuit.
Installation Communication cables must be separated from power cables for operational circuits.
Only use shielded cables to avoid unpredictable problems.
During Use– Emergency stop and other safety functions may not be controlled from the operator terminal.
Do not use too much force or sharp objects when touching the keys, display etc.
Service and Maintenance– Only qualified personnel should carry out repairs.
The agreed warranty applies.– Before carrying out any cleaning or maintenance
operations, disconnect the equipment from the electrical supply.
Clean the display and surrounding front cover with a soft cloth and mild detergent. Replacing the battery incorrectly may result in explosion.
Only use batteries recommended by the supplier.
Dismantling and Scrapping
The operator terminal or parts thereof shall be recycled according to local regulations.
The following components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor and display

Hardware design: Equipped with 10.4-inch TFT LCD display, clear display, easy to operate. The front panel has a protection rating of IP65/NEMA 4X (indoor use only), which is waterproof and dustproof and can adapt to certain industrial environments. With net dimensions of 297 mm × 222 mm × 52 mm and a weight of 1.9 kg, the product is compact and easy to install.
Performance Parameters: With a 32-bit RISC CPU, 8MB of flash memory, 16MB of RAM, and 512KB of battery-powered memory for data/recipe storage, it meets the needs of a wide range of industrial applications. It is also equipped with a CF card port for easy data storage and transfer. For communication, there are multiple communication ports, COM1 is a 9-pin female connector for RS232/RS485, COM2 is a 25-pin female connector for RS232/RS422/RS485, COM3 is a 9-pin female connector for RS422/RS485, and it also has an Ethernet port and a USB interface, which makes it easy to connect and transfer data to and from other devices. data transmission with other devices easily.

Installation
Packing Contents: The package includes the CP450 operator terminal, 8 installation fasteners, a power connector, and the installation and operation manual.
Installation Environment: It should be installed in an environment without a high explosion risk, strong magnetic fields, direct sunlight, or sudden large – amplitude temperature changes. It is suitable for an environment with a pollution degree of 2 and a flat surface of Type 1 and 4X (indoor – use – only) enclosures.
Installation Steps: First, make sure the installation surface is flat and meets the requirements. Then, use the provided fasteners to fix the CP450. The installation depth is 51.6 mm, and the opening size is 286.0 x 211.0 mm.
Grounding: The operator terminal should be grounded with a cable of at least 2 mm² (AWG 14), and the grounding resistance must be less than 100 Ω (Class 3). Note that the grounding cable cannot be connected to the same grounding point as the power circuit.
Power Supply and Wiring: The CP450 is powered by 24V DC ± 15%. The power connector on the back of the operator terminal should be properly grounded. When connecting the power supply, make sure the ground is good. Communication cables must be separated from the power cables of the operating circuit and only shielded cables should be used.

Product Specifications
Dimensions: The front panel is 297.0 x 222.0 x 9.0 mm in size, and the net weight is 1.9 kg.
Communication Ports: COM1 is a 9 – pin female connector for RS232/RS485, COM2 is a 25 – pin female connector for RS232/RS422/RS485, and COM3 is a 9 – pin female connector for RS422/RS485. It also has an Ethernet port, 2 USB host ports, and 1 USB device port.
Memory: It has 8 MB of flash memory, 16 MB of RAM, a 32 – bit RISC CPU, 512 KB of battery – powered memory for data/recipes, and a CF card port.
Display: It features a color TFT liquid – crystal display with 64K colors, a resolution of 640 x 480 pixels, and a CCFT backlight with a lifespan of approximately 50,000 hours at 25 °C.

Operation
Self – Test: The CP450 can perform a self – test to check the hardware status.
System Menu: The system menu provides various functions, such as setting communication parameters, calibrating the touch screen, and downloading/uploading applications.
Keyboard: There are 8 keys on the CP450, including a menu key and 7 function keys (F1 – F7). The function keys can be defined in CP400Soft as “shortcut keys” for operations such as setting ON/OFF values and changing screens.
Bench and Function Tests: By setting dip switches SW3 and SW4 to OFF, the bench and function tests of the CP450 can be run.
Communication Parameter Settings: Communication parameters can be set either on the operator terminal or in CP400Soft. On the operator terminal, select F2 – Config in the system menu to set parameters.
Touch – Screen Calibration: Use the system menu command F4 – Set to calibrate the touch screen. Touch the upper – left and lower – right corners of the screen as prompted, and then touch the square in the center of the screen to complete the calibration.

Product ID:3BSE020520R1
ABB Type Designation:CI810B
Catalog Description:CI810B AF 100 Fieldbus Comm. Interface
Long Description:
CI810B AF100 Fieldbus Communication Interface 2*AF100 Twisted Pair Modems.
Including:
1 pce Power Supply Connector 3BSC840098R1
1 pce TB807 Modulebus Terminator 3BSE008538R1
2 pcs Terminal Blocks 3BSC840098R1
The basic system software version 1.5 loaded.
AF100 Connector 3BSC840105R1
Exchange No. EXC3BSE020520R1

Physical interface types
Bus connection interface: Equipped with a standard D-type 9-pin interface for connecting to a fieldbus network, this interface is widely used in the industrial field and is characterised by solid connection and strong anti-interference capability. Through this interface, the CI810B AF 100 can be connected to a master device that complies with the relevant protocol standards, realising data interaction with the control system, ensuring that the field device information is accurately uploaded to the control layer and receiving control commands to the field.

Expansion interface: There is a special terminal block interface for connecting various types of field devices, such as sensors, actuators, etc. The terminal block is of plug-and-play design. The terminal block adopts plug-and-play design, which is convenient for wiring and maintenance, and can quickly access different types of signal cables, supporting the transmission of analogue and digital signals. For example, when connecting a temperature sensor, the analogue signal from the sensor is introduced into the interface module through the terminal block and then processed and uploaded to the control system.

Communication protocol interface characteristics
Protocol support: supports PROFIBUS DP communication protocol, which is a fieldbus protocol widely used in industrial automation, CI810B AF 100 follows this protocol standard and can flexibly configure the communication rate within the range of 9.6 kbps – 12 Mbps, so that you can select the appropriate rate according to the actual application scenarios and the data transmission needs to ensure fast and accurate data transmission, The rate can be selected according to the actual application scenario and data transmission requirements to ensure fast and accurate data transmission.
Protocol compatibility: The interface strictly follows the PROFIBUS DP protocol specification, and can be seamlessly connected with a large number of devices complying with the protocol, including PLCs of different brands, distributed I/O devices, etc. In large-scale automation production lines, even if the devices are not in compliance with the protocol, the interface can be used as an interface for the transmission of data. In large-scale automated production lines, even if the devices come from multiple manufacturers, the CI810B AF 100 can integrate them into the same network for unified management and control thanks to protocol compatibility.

Electrical interface features
Power supply interface: 24V DC (±10%) power supply, through a dedicated power interface to the power supply. The interface has a good electrical isolation performance, can effectively prevent the power supply interference on the communication signal, and at the same time in a certain voltage fluctuation range, can still ensure the stable operation of the interface module, to adapt to the complex power supply environment in the industrial field.
Signal interface electrical parameters: for analogue signal interface, it supports standard voltage signals (such as 0 – 10V) and current signals (such as 4 – 20mA) input and output, with high resolution and high precision, and can accurately collect and transmit the analogue data of the field equipment; digital signal interface adopts industrial standard levels (such as 24V DC for logic ‘1 The digital signal interface adopts industrial standard level (e.g. 24V DC for logic ‘1’, 0V DC for logic ‘0’) to ensure the reliability and stability of signal transmission.

Interface Connection and Use Points
Wiring specification: When connecting the interface, be sure to follow the strict wiring specification. When connecting the bus interface, you need to use a special shielded communication cable, and ensure that the interfaces at both ends of the cable are correctly connected, and at the same time, do a good job of grounding, to reduce the impact of electromagnetic interference on communication; connecting the device expansion interface, according to the type of device and signal type, correctly distinguish the wiring position of the terminal row, to avoid connecting wrongly resulting in abnormal signal transmission.
Configuration and debugging: After the interface connection is completed, the communication protocol parameters (such as device address, communication rate, data format, etc.) need to be configured correctly. Through the special configuration software or control system programming tools, match the parameter settings of CI810B AF 100 with the master station equipment and the connected field equipment, and debug after completing the configuration to ensure that the interface works properly and the data transmission is accurate.

Specification
Product Type: Advanced industrial control module, designed for complex industrial automation control scenarios.
Communication protocols: Support PROFIBUS DP, Modbus TCP, Ethernet/IP and other mainstream industrial communication protocols, communication rate up to 100Mbps, can quickly and stably achieve the data interaction and command transmission between devices.
Physical interface: equipped with RJ45 Ethernet interface, standard D-type 9-pin interface, some models also have optical fibre interface to meet different connection requirements, can be conveniently accessed to various types of industrial equipment and network systems.
Power supply voltage: 24V DC (±15%), with a wide voltage input range, to adapt to the industrial field voltage fluctuations in the environment, to ensure stable operation of equipment.
Operating temperature range: -40 ℃ – 70 ℃, can be in the extreme cold or high-temperature industrial environments continue to work stably, has a strong environmental adaptability.
Protection level: IP65 protection level, dustproof and waterproof, can effectively resist dust, water splash and short time immersion in water, suitable for high dust, humidity and other harsh industrial environments.

Performance Advantages
Powerful control and processing capabilities: Built-in high-performance processor and high-capacity memory, can quickly execute complex control algorithms and logic programs, support multi-task parallel processing, able to accurately control a number of industrial processes at the same time, to meet the control needs of large-scale, high-complexity industrial systems.
High degree of integration and expandability: integrates a variety of functional modules, such as analogue input/output, digital input/output, etc., which can achieve a variety of control functions without the need for additional expansion modules; at the same time, it has a wealth of expansion interfaces, which can be used to flexibly add modules according to the actual needs, and is convenient for system upgrades and function expansion.

Excellent communication performance: multi-protocol support allows it to seamlessly connect with different manufacturers and different types of equipment to easily build complex industrial automation networks; high-speed communication capability significantly reduces the delay in data transmission, ensures that control commands are issued in a timely manner and real-time feedback of the equipment status, and improves the overall response speed of the system and the efficiency of collaborative work.
High reliability and stability: redundant design, support for hot-swappable function, when the main module fails, the backup module can be automatically switched to ensure uninterrupted operation of the system; after rigorous industrial-grade testing and validation, with anti-electromagnetic interference, anti-vibration and other characteristics, effectively reduce the risk of failure due to external factors to improve the reliability and stability of the system.

Precautions
Installation environment selection: choose a well-ventilated location far away from strong sources of electromagnetic interference, and avoid installation in close proximity to large motors, transformers and other equipment; for IP65 protection level modules, although they have a certain degree of waterproof ability, avoid long-term immersion in water to ensure that the equipment operates in a suitable environment.
Wiring and wiring specifications: Be sure to disconnect the power supply before wiring, operate in strict accordance with the wiring diagram to ensure that the power supply line, communication lines are connected correctly, and the corresponding cables of different interfaces should be matched; communication cables should be shielded and grounded to prevent signal interference; reasonable planning of wiring to avoid cable crossings and entanglements, and keep it neat and orderly for later maintenance.
Software Configuration and Programming: Before use, correctly configure the communication protocol, device address, data format and other parameters according to the actual control requirements, to ensure consistency with the connected devices; programming process should fully consider the resource limitations of the module, reasonably write the control program to avoid overly complex procedures that lead to overload of the module; regularly back up the program and configuration data to prevent data loss.
Daily maintenance and repair: regularly check whether the module indicator status is normal, to see whether there is anomalous alarm; clean the module surface dust, to ensure good heat dissipation; connecting cable inspection, to see whether there is a broken, loose phenomenon; regular functional testing of the module, to detect potential problems and deal with them in a timely manner, to extend the service life of the equipment.

Related Models
ABB’s products similar to CI627 include CI626 and CI630. Compared with CI626, CI627 has a significant increase in data processing capacity and communication rate, CI626 communication rate is relatively low, while CI627 can reach up to 100Mbps; CI630 is more advantageous in the integration of functions and expansion capabilities, such as support for more types of expansion modules, but in the diversity of communication protocols is slightly less than CI627. These models have their own characteristics, users can choose according to the specific characteristics of the CI627. Each of these models has its own characteristics, and users can choose according to specific project requirements.
Application Scenarios
Petrochemical industry: In the petrochemical production process, it is used to control the complex chemical reaction process, monitor the key process parameters (such as temperature, pressure, flow, liquid level, etc.), and ensure the stability and safety of the production process, improve product quality and production efficiency through accurate control algorithms and high-speed data processing capabilities, and at the same time, realise the remote monitoring and management of production equipment.
Power generation, transmission and distribution: in power plants, real-time control and monitoring of generator sets, boilers, turbines and other equipment to ensure stable operation of power production; in power transmission and distribution systems, for automated control of intelligent substations, power scheduling and fault diagnosis, through rapid data transmission and processing, to achieve the rational distribution and efficient use of electric power resources to improve the reliability and stability of the power grid.

Metallurgical Manufacturing Field: In the metallurgical production line of iron and steel, non-ferrous metals, etc., it is used to control rolling mills, smelting furnaces, heat treatment equipment, etc., and realise automated control and quality monitoring of the production process; through efficient communication with sensors, actuators and other equipments, it can accurately regulate the production parameters, improve the product quality and the rate of material production, and reduce the energy consumption and the cost of production.
Intelligent traffic system: In intelligent traffic signal control, highway toll collection system, urban rail transit and other scenarios, it is used for data communication and control command transmission between devices to achieve intelligent optimisation of traffic signals, automatic toll collection of vehicles and accurate scheduling of rail trains, improve traffic operation efficiency and safety, and provide powerful support for urban traffic management.

ABB EXC3BSE012868R1 CI626V1 AF100 communication interface is a high-performance device specially designed for the complex communication needs of industrial automation. Support PROFIBUS DP, Modbus and other communication protocols, communication rate up to 12Mbps, equipped with a standard D-type 9-pin interface and RJ45 Ethernet interface, can be flexibly adapted to different devices; 24V DC (± 10%) power supply and – 20 ℃ – 60 ℃ operating temperature range, so that it can adapt to the complex and changing industrial environments, IP20 protection level to effectively protect equipment IP20 protection level effectively protects the equipment operation safety.

Specification Model
Product Model:EXC3BSE012868R1 CI626V1
Applicable type: AF100
Communication protocols: support a variety of communication protocols, such as PROFIBUS DP, Modbus, etc., the communication rate can be adjusted flexibly from 9.6 kbps to 12 Mbps, to meet the diverse communication needs of different devices.
Physical interface: Equipped with standard D-type 9-pin interface, RJ45 Ethernet interface, etc., it is convenient to connect with different types of equipment and provides flexible connection methods.
Power supply voltage: 24V DC (±10%), with good power supply adaptability, stable operation within a certain voltage fluctuation range.
Operating temperature range: -20 ℃ – 60 ℃, adapt to the more severe industrial environment temperature changes.
Protection level: IP20 protection level, effectively preventing the intrusion of dust and small foreign objects, to protect the normal operation of the equipment.

Performance Advantages
Multi-protocol compatibility: Supports PROFIBUS DP, Modbus and other communication protocols, seamlessly connecting devices of different brands and communication standards, greatly improving system compatibility and scalability, and can be easily integrated into complex industrial automation networks.
High-speed and stable communication: the highest communication rate of 12 Mbps ensures fast and accurate data transmission, reduces delay and packet loss, meets the strict requirements of industrial automation systems for real-time and reliability, and ensures timely interaction of commands and data between devices.

Redundant design guarantee: support redundant configuration, when the main communication link fails, the backup link can automatically switch quickly to achieve uninterrupted communication, reduce the risk of production standstill due to communication interruption, significantly improve the reliability and stability of the entire industrial control system.
Intelligent diagnostic function: Built-in advanced diagnostic mechanism, real-time monitoring of communication status, equipment operating parameters, etc., once abnormal, can quickly locate the fault point, and through the indicator, diagnostic information and other ways of intuitive display, convenient for technicians to timely investigation and problem solving, and effectively shorten the time of equipment maintenance, reduce maintenance costs.

Precautions
Installation environmental requirements: should be installed in a dry, well-ventilated environment without strong electromagnetic interference, away from high-power motors, transformers and other sources of strong interference, to avoid electromagnetic interference affecting the quality of communication and normal operation of the equipment; at the same time, pay attention to the ambient temperature and humidity in the equipment within the specified operating range.

Wiring standard operation: before wiring, be sure to disconnect the power supply, strictly in accordance with the wiring diagram to connect the power supply line, communication lines, to ensure that the positive and negative poles and signal lines are connected correctly; different communication protocols corresponding to the wiring may be different, need to be carefully checked, and at the same time, do a good job shielding and grounding of the cables, to prevent interference in the transmission of signals.
Parameter Configuration Points: Before use, you need to accurately set the communication protocol, communication rate, device address and other parameters according to the actual application scenarios, to ensure that the parameters are consistent with those of the connected devices; when modifying the parameters during system operation, it is recommended to do so in the downtime state and back up the relevant data in advance, to prevent the parameters from being lost or incorrectly set up, resulting in

communication failures.
Regular Maintenance and Inspection: Regularly check the operation status of the communication interface to see whether the indicator is normal, whether the interface connection is loose, clean the dust on the surface of the equipment in time to ensure that the equipment has good heat dissipation; Regularly test the function of the equipment to find potential problems and deal with them in time to prolong the service life of the equipment.
Related Models
Similar products to the CI626V1 include the CI615 and CI620. Compared with CI615, CI626V1 is richer in communication protocols. CI615 mainly supports PROFIBUS DP protocol, while CI626V1 supports Modbus and other protocols in addition to PROFIBUS DP; CI620 has some enhancement in the data processing capability and network management functions, but is not as diversified as CI626V1 in terms of protocols; each model has its own characteristics. Each of these models has its own characteristics, and users can choose the right product according to the actual project requirements.

Specification
Product type: High-performance communication interface module for industrial automation system data transmission and equipment connection.
Communication protocol: Support PROFIBUS DP communication protocol, the communication rate can reach up to 12Mbps, which can achieve high-speed and stable data interaction.
Physical interface: Equipped with standard D-type 9-pin interface, it is convenient to connect with all kinds of devices conforming to PROFIBUS DP protocol.
Power supply voltage: 24V DC (±10%), with a certain degree of resistance to voltage fluctuations, to adapt to the complex power supply environment of industrial sites.
Operating temperature range: -20℃ – 60℃, stable operation in harsh industrial environments.
Protection level: meets IP20 protection standard, can effectively prevent dust and small foreign objects from intrusion, to protect the normal operation of the equipment.

Performance Advantages
High-speed data transmission: Based on the high-speed communication capability of PROFIBUS DP protocol, it can rapidly transmit a large amount of data to meet the strict real-time requirements of industrial automation systems and ensure timely interaction of commands and data between devices.
Strong compatibility: It can be seamlessly integrated with many PROFIBUS DP-compliant devices, such as PLCs, sensors, actuators, etc., and can be easily adapted to new automation systems or upgraded to existing systems, which greatly enhances the expandability of the system.
Reliable redundancy design: Support redundant configuration, when the main communication link fails, the backup link can quickly take over the communication task to ensure uninterrupted system communication, reduce the risk of production interruption due to communication failure, and improve the reliability and stability of the entire industrial control system.
Intelligent diagnostic function: Built-in advanced diagnostic mechanism, real-time monitoring of the communication status, equipment operating parameters, etc., once anomalies occur, it can quickly locate the point of failure, and through the indicator, diagnostic information and other ways to prompt, convenient for technicians to timely investigate and solve the problem, reduce equipment maintenance time and cost.

Precautions
Installation environment: It should be installed in a dry, well-ventilated environment without strong electromagnetic interference, far away from large motors, transformers and other strong sources of interference, to prevent electromagnetic interference from affecting the quality of communication and normal operation of the equipment.
Wiring specification: Be sure to disconnect the power supply before wiring, connect the power supply line and communication line in strict accordance with the wiring diagram to ensure that the positive and negative poles and signal lines are connected correctly, and at the same time, do a good job of shielding and grounding of the cable to avoid interference in the process of signal transmission.
Parameter Configuration: Accurately set the communication rate, device address and other parameters before use to ensure that the parameters are consistent with those of the connected devices, otherwise it may lead to communication failures; when modifying the parameters during system operation, it is necessary to operate with caution, and it is recommended to do so in the shutdown state and back up the relevant data in advance.
Regular maintenance: Regularly check the operation status of CI615, see whether the indicator is normal, whether the interface connection is loose, and clean the dust on the surface of the device in time to ensure good heat dissipation and prolong the service life of the device.

Related Models
ABB’s products with similar functions to the CI615 include the CI610, CI620, etc. Compared with the CI610, the CI620 is more powerful than the CI610. Compared with CI610, CI615 has a significant improvement in communication rate and data processing capability, CI610 has a relatively low communication rate, while CI615 can reach up to 12Mbps; CI620 has a wider range of communication protocols supported, in addition to PROFIBUS DP, it also supports other communication protocols, which is suitable for industrial scenarios with more complex communication requirements. Users can make a reasonable choice between different models according to the actual project requirements.

Application Scenarios
Automobile production line: In the process of automobile production, it is used to connect PLCs, robot controllers, sensors, actuators and other equipments in each link of the production line to achieve automated control and real-time monitoring of the production process, ensure the accurate processing and assembly of automobile parts, and improve production efficiency and product quality.
Chemical production process control: In chemical enterprises, DCS (Distributed Control System) is connected with various types of instruments (such as temperature sensors, pressure transmitters, regulating valves, etc.) on site to achieve real-time collection and precise control of key parameters such as temperature, pressure, flow rate and other key parameters in the process of chemical production to ensure the safe and stable operation of the production process.

Power system monitoring: in substations, power plants and other power facilities, as a communication bridge, power equipment (such as circuit breakers, relay protection devices, smart meters, etc.) into the monitoring system to achieve real-time transmission and monitoring of power parameters for power scheduling, troubleshooting to provide reliable data support to ensure the safety and stability of power supply.
Intelligent warehousing and logistics system: In the field of intelligent warehousing and logistics automation, connecting warehouse management system and automation equipment (such as stacker cranes, conveyor lines, AGV carts, etc.) to realise automatic storage, sorting, handling and other operations of the goods, and to improve the level of automation and operational efficiency of warehousing and logistics.

Specification Model
Product Model:3BHT300003R1 CI610
Type: IOB_A bus expander for basic unit expansion
Physical specifications: Standard industrial module design, size to fit common industrial control cabinet installation space, easy to integrate and deploy.
Communication protocol: Adapted with ABB specific communication protocol, it can realise efficient and stable data transmission, and the communication rate with the main system matches the overall demand of the system, which ensures smooth data interaction.
Power supply parameters: the working voltage is usually 24V DC (specific product manual shall prevail), with a certain voltage tolerance range, can adapt to the common voltage fluctuations in the industrial field.
Interface types: Equipped with a variety of interfaces, including bus interfaces for connecting to the main system and sub-interfaces for connecting to expansion devices, the types and number of interfaces meet the needs of different expansion scenarios.

Performance Advantages
Flexible expansion of the system: as a bus expander, it can effectively increase the number of input and output (I/O) points of the system, easily expand the connection capacity of the basic unit, meet the I/O expansion needs of the industrial control system with the expansion of the scale of production or functional upgrades, and realise the flexible expansion of the system scale without the need of replacing the main controller.
Stable and Reliable Transmission: Based on ABB’s mature communication technology, it ensures the accuracy and stability of data transmission in the extended bus connection, reduces signal attenuation and interference, and ensures the reliable transmission of data and stable operation of the system even in the complex industrial electromagnetic environment.
Convenient Installation and Maintenance: With modular design, the installation process is simple and convenient, and it can be quickly connected to the existing system; with good maintainability, when a module fails, it can be quickly disassembled and replaced, reducing system downtime and lowering maintenance costs.
Strong compatibility: highly compatible with ABB series of controllers, I/O modules and other equipment, can be seamlessly integrated into the ABB industrial automation system, which is convenient for users to build a unified automation control system and enhance the overall synergy of the system.

Precautions
Installation specification: When installing the device, you should strictly follow the product manual to ensure that the bus interface and sub-interface are correctly connected, so as to avoid the device not working properly or being damaged due to wiring errors. At the same time, it is necessary to ensure that the installation environment is dry, ventilated, and away from high temperature, humidity and strong corrosive gases to prevent affecting the performance and service life of the equipment.
Power supply adaptation: confirm that the power supply meets the requirements of the equipment, it is strictly prohibited to access the voltage beyond the prescribed range, otherwise the equipment may be damaged. In the process of equipment operation, to avoid frequent power supply on and off, to prevent voltage shock damage to the equipment.
System Configuration: Before connecting to the system, it is necessary to correctly configure the relevant parameters of the bus expander, such as address, communication rate, etc., to ensure that it matches with the parameters of the main system and other expansion devices, or it may lead to communication failures or abnormal system operation.
Regular Inspection: Regularly inspect the bus expander to see if the status of the indicator is normal and whether the interface connection is loose, so as to find and deal with potential problems in time and ensure the stable operation of the equipment.

Related Models
ABB may have other Bus Expander models with similar functionality, such as the CI620. Compared with CI610, CI620 may be upgraded or improved in terms of I/O expansion capability, communication rate, supported communication protocols, etc. It is suitable for industrial automation scenarios with higher requirements for system performance and larger scale of expansion. Users can make a reasonable choice between different models according to the actual project requirements.
Application Scenarios
Industrial automation production line: In large-scale production lines such as automobile manufacturing and electronic assembly, with the refinement of the production process and the increase in the number of devices, the demand for the number of I/O points rises continuously, and the CI610 IOB_A bus expander can be used to expand the I/O connection capacity of PLC and other controllers, to achieve the control and monitoring of more sensors and actuators, and to ensure the efficient and stable operation of the production line.

Process Industry Control System: In the process industry, such as chemical, petroleum, electric power, etc., the control system needs to collect and process a large number of process parameters in real time, and CI610 can help to expand the number of I/O modules of DCS (Distributed Control System), and realise the connection and control of more field instrumentation (e.g., pressure transmitters, temperature sensors, regulating valves, etc.), so as to ensure the stability, safety, and efficiency of the production process.
Intelligent factory renovation projects: In the process of upgrading traditional factories to intelligent factories, it is necessary to add all kinds of intelligent devices and sensors to achieve comprehensive collection of production data and intelligent control. ci610 bus expander can flexibly expand the connection capacity of the existing control system, and conveniently access to the new devices and modules, which helps to upgrade the factory intelligence.
Automation transformation of machinery and equipment: For the automation transformation project of some old machinery and equipment, CI610 can extend the I/O resources of the existing controller to upgrade the automation control of the equipment, improve the automation and production efficiency of the equipment, and reduce the labour cost.

Categories
Control System Products → Control & Communication → AC 100 → AC 100 – Communication Modules → CI610 Bus Interfaces → CI610
Bus Interface
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 160 → Advant Controller 160 Version 2.2 →
Communication Modules
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 110 → Communication Modules
Control Systems → Advant OCS with Master SW → I/Os → S600 I/O → Communication Modules