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Product Overview

Xycom Pro Face 1546 Industrial Computer 2000-1000- DVDW – XP is a high-performance computer device designed specifically for harsh industrial environments. As an important product of the Xycom series under Pro face, it combines powerful computing power, rich storage options, and stable operational performance to meet the complex application needs of industrial automation, process control, factory monitoring, and other fields, providing reliable computing and data processing support for industrial production.

Specification parameters

（1） Electrical parameters

Voltage input: Supports a wide voltage range of 100-240VAC input, which enables it to flexibly adapt to power grid standards in different regions around the world. Whether in North America with a voltage of 110VAC or in most regions of Europe and Asia with a voltage of 220VAC, there is no need for additional voltage conversion equipment and it can be directly connected to the power grid, greatly reducing equipment deployment costs and complexity, and providing convenience for the implementation of industrial projects by multinational enterprises.

Frequency range: It can operate stably at a frequency of 50-60Hz, adapt to the frequency differences of power grids in different countries and regions, ensure stable power supply for equipment in various industrial environments, guarantee the normal operation of computer systems, and avoid performance fluctuations or failures caused by frequency mismatch.

Power related: Although the specific value of power has not been given, it is inferred from its design positioning and hardware configuration that the overall power of the machine can meet the stable operation requirements of internal high-performance processors, storage devices, and other components. At the same time, energy efficiency optimization is emphasized in power supply design. While ensuring performance, energy consumption is minimized as much as possible to reduce equipment operating costs, which is in line with modern industry’s pursuit of energy conservation and efficiency.

（2） Hardware configuration

Processor: Using Intel ® Socket 478 Celeron ®  M or Pentium ®  M processor option, up to 2.0GHz, 400MHz or 533MHz front-end bus (depending on processor type). For example, when using Pentium ®  When the M 2.0GHz processor is paired with 2M cache and 533MHz system bus, it performs excellently and can quickly handle various complex computing tasks in industrial automation systems, such as real-time data acquisition and analysis, equipment operation status simulation, control algorithm execution, etc., providing powerful computing power for the efficient operation of industrial production processes. Its computing speed and processing capacity far exceed ordinary computers of the same level, effectively reducing system response delay and improving production efficiency.

Memory: Equipped with two 240 pin DDR2 DIMM slots, supporting 256MB, 512MB, 1GB, and 2GB memory options, users can flexibly expand memory capacity according to actual application needs. In data intensive industrial application scenarios, such as large-scale data storage and retrieval, complex production simulation, etc., the memory can be expanded to 2GB to ensure smooth operation of the system during multitasking, avoiding problems such as program lag and slow data processing caused by insufficient memory, and improving the overall performance and stability of industrial computers.

Storage:

Hard drive: comes standard with a removable 40GB SATA hard drive and rear access function, making it easy to maintain, replace, or backup data on the hard drive during device operation. At the same time, the hard drive capacity can be upgraded to 80GB or even higher according to actual needs to meet the storage needs of large amounts of industrial data. For example, in the field of industrial monitoring, long-term equipment operation data, video surveillance recordings, etc. require large capacity storage support. By upgrading the hard drive, data can be ensured not to be lost, providing sufficient data resources for subsequent data analysis and fault tracing.

Optical drive: equipped with a rear access read-write DVD ROM drive, which can be used for software installation, reading disc data, and data backup. In industrial production, some device drivers, industrial software installation packages, etc. are often provided in the form of CDs. Through this DVD-ROM drive, relevant programs can be easily and quickly installed into computer systems to ensure the normal operation and functional expansion of equipment. In addition, important data can also be stored for a long time by burning CDs to improve the security and stability of data storage.

Other storage options: Supports CompactFlash ™ Option, up to 4GB. CompactFlash ™ Cards have the advantages of small size, fast storage speed, and strong earthquake resistance. They can be used to store critical system files, configuration data, or temporary data cache. In industrial environments, their excellent earthquake resistance can effectively prevent data loss or damage caused by equipment vibration, providing additional protection and flexibility for data storage in industrial computers.

Higher Performance,

Lower Power

The 1546 utilizes an Intel mobile processor providing superior processing power while

utilizing half the wattage of a comparable Pentium 4 processor.  

The optional Pentium M2.0 GHz processor (2 M CACHE & 533 MHz system bus) outperforms a desktop Pentium 4 2.4 GHz (512 K CACHE & 533 MHz bus) while utilizing less than half the wattage.

The increased processing power with less heat generation makes the 1546 ideal for most factory automation applications requiring a NEMA enclosure.  

Less wattage input into the system results in less tempera ture rise in the enclosure.  

With less temperature rise the maximum ambient operating temperature is more easily maintained, possibly without the need for expensive enclosure cooling devices.

Superior Video

Performance

The on-board 4X AGP graphics controller defaults to 4 MB system RAM to allow resolutions up to 1280 x 1024.  

In addition the 1546 automatically shares up to 32 MB system RAM to allow full 32-bit color depth

and fast 3D rendering.

Fits Your Needs

The 1546 can be configured many different ways. 

With four available expansion slots many cost effective, industry standard options are easily integrated.  

The optional dual hard drive, externally accessibl

CompactFlash, or RAID-enabled configura tion provides the storage solution you require.  

Additionally the CD-ROM can be upgraded to CD-R/W or DVD-R/W providing even more storage and backup options.

Meets High Standards

To survive on the plant floor the 1546 meets FCC, UL, cUL, and European CE mark requirements for industrial automation equipment.  

Xycom Automation Industrial PCs lead the industry in reliability, service, and support with an optional five year warranty available

EASILY REPLACEABLE HARD DRIVE

The 1546 unit has incorporated a simple to access hard drive mount. Simply loosen 2 captive screws and extract the hard drive. 

No cables to install or connect. 

Simply plug in the new drive. Optional dual hard drives or RAID-enabled configurations are also available.

STORAGE OPTIONS

The 1546 offers several data storage options. 

The standard unit contains a single Serial ATA hard drive.

Dual hard drives are optional, as is a RAID-enabled configuration. Also, the externally accessible TypeI/II

CompactFlash can be ordered with the operating system pre-loaded for a solid state alternative. 

The 1546 offers a read-only CD-ROM, a CD-R/W with DVD-Read capability,a DVD-R/W, or a floppy for your choice of removable media drives. 

In addition, the 4 USB 2.0 ports can be utilized to add many commercially available external devices

Precautions

（1） Safe operation

Electrical safety: During equipment installation, connection, maintenance, and operation, it is necessary to ensure that the equipment is powered off, and live operation is strictly prohibited to prevent electric shock accidents. Before connecting the power supply, it is necessary to carefully check whether the power connection is correct and whether the voltage meets the equipment requirements, in order to avoid damaging the equipment or causing safety accidents due to power problems. At the same time, the equipment should be well grounded, and the grounding resistance should meet the requirements of relevant standards, generally less than 4 ohms, to ensure the safety of equipment operation and the personal safety of operators, effectively prevent equipment leakage from causing harm to personnel, and reduce the impact of electromagnetic interference on equipment operation.

Operation permission management: Set reasonable user operation permissions to avoid unauthorized personnel from accidentally operating the device. Only authorized personnel can perform high-risk operations such as equipment control, parameter modification, software installation, etc., and record the operation logs of the operators for easy traceability and management. In industrial production environments, corresponding operational permissions can be assigned according to the job requirements of different personnel. For example, operators only have equipment monitoring and simple operation permissions, while engineers have higher system maintenance, parameter setting, and software upgrade permissions to ensure the safety and standardization of equipment operations and prevent production accidents or equipment failures caused by misoperation.

（2） Environmental requirements

Temperature and humidity: The equipment should operate within the specified temperature and humidity range, with a general working temperature range of 0-50 ℃ and a relative humidity range of 10% -90% RH (non condensing). In high temperature environments, electronic components inside the equipment may experience performance degradation or even damage due to overheating, shortening the service life of the equipment; In high humidity environments, it may cause internal short circuits, corrosion, and other issues that affect the normal operation of the equipment. If the equipment needs to be used in an environment beyond the specified range, corresponding protective measures should be taken, such as installing cooling fans, air conditioning and other equipment to reduce the ambient temperature, using dehumidifiers to reduce the ambient humidity, and ensuring the normal operation of the equipment.

Product Overview

Xycom Automation industrial monitors meet the rigorous requirements of the plant floor with high-resolution flat panel displays in a rugged housing with an optional resistive membrane touchscreen. 

The XT1502 flat panel monitor delivers crisp, bright text and graphics with a low current draw, and it fits into panels that CRTs cannot.

The XT1502 is self-contained, requiring only to be panel mounted in an appropriate enclosure and connected to 120/240 VAC and VGA source

Standard XT1502 Features

• 15.0″ bright (200 Nit), easy-to-read, high contrast (150:1), color (6 bit/262,144 colors) TFT flat panel display with SVGA (1024×768) resolution

• Large viewing area and viewing angles (120° horizontal, 100° vertical)

• Operator input through an optional integrated high-performance (35 million touch) touchscreen

• Front panel controls with onscreen menus (lock switch on rear of units)

• Long-lasting (50,000 hour) backlight

• Hinged design for easy backlight field replacement

• Simple mounting

• Shallow mounting depth

• Up to 50 foot cables

• Optional 19″ EIA rackmount adapter plate

• NEMA 4/12 front panel, when properly mounted

• UL and cUL recognized, CE marked

• Units ship with all necessary cables and software

Parts List

When you remove the XT1502 from its shipping carton, verify that you have the parts

listed below. Save the box and inner wrapping in case you need to reship the unit.

Standard XT1502 Parts List

• XT1502 unit.

• Ten-foot VGA cable.

• Ten-foot serial cable (touchscreen units only).

• Documentation and Support Library CD-ROM. In addition to containing this manual,

this CD contains all drivers required by this unit (touchscreen drivers in the case of

XT1502T units).

Environmental Considerations

The rugged design of the XT1502 allows it to be installed in most industrial environments. Refer to the electrical and environmental specifications and tolerances(pg. 1-4) for more detailed information.

System Power

It is a good practice to use isolation transformers on the incoming AC power line to the system. 

An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line. 

​The isolation transformer can also serve as a step-down transformer to reduce the incoming line voltage to a desired level. 

The transformer should have a sufficient power rating (units of volt-amperes) to supply the load adequately.

Proper grounding is essential to all safe electrical installations. Refer to the relevant federal, state/provincial, and local electric codes, which provide data such as the size and types of conductors, color codes and connections necessary for safe grounding of electrical components. 

The code specifies that a grounding path must be permanent (no solder), continuous, and able to safely conduct the ground-fault current in the system with

minimal impedance (minimum wire required is 18 AWG, 1 mm).

Observe the following practices:

• Separate the power and ground (P. E., or Protective Earth) cable from signal cables at the point of entry to the enclosure. To minimize the ground wire length within the enclosure, locate the ground reference point near the point of entry for the plant power supply.

• All electrical racks or chassis and machine elements should be Earth Grounded in installations where high levels of electrical noise can be expected. 

The rack/chassis should be grounded with a ground rod or attached to a nearby Earth structure such as a steel support beam. 

Connect each different apparatus to a single Earth Ground point in a “star” configuration with low impedance cable. 

Scrape away paint and other nonconductive material from the area where a chassis makes contact with the enclosure. 

In addition to the ground connection made through the mounting bolt or stud, use a one-inch metal braid or size #8 AWG wire to connect between each

chassis and the enclosure at the mounting bolt or stud.

Excessive Heat

To keep the temperature in range, the cooling air at the base of the system must not exceed the maximum temperature specification. 

Allocate proper spacing between internal components installed in the enclosure.

When the air temperature is higher than the specified maximum in the enclosure, use a fan or air conditioner to lower the temperature

Location and Enclosure

• Place the unit to allow easy access to the system ports.

• Account for the unit dimensions when selecting an installation location or enclosure

• You can maintain the NEMA 4 seal by mounting the unit in an approved enclosure that has a 14 gauge (0.075″/1.9 mm thick) steel or (0.125″/3.2 mm thick) aluminum front face.

• Place the unit at a comfortable working level.

• Mount the unit in an upright position, if possible.

• Consider locations of accessories such as AC power outlets and lighting (interior lighting and windows) for installation and maintenance convenience.

• Prevent condensation by installing a thermostat-controlled heater or air conditioner.

• Avoid obstructing the airflow to allow for maximum cooling.

• Place any fans or blowers close to the heat-generating devices. 

If using a fan, make sure that outside air is not brought inside the enclosure unless a fabric or other reliable filter is used. 

This filtration prevents conductive particles or other harmful contaminants from entering the enclosure.

• Do not select a location near equipment that generates excessive electromagnetic interference (EMI) or radio frequency interface (RFI) (equipment such as high-power welding machines, induction heating equipment, and large motor starters).

• Do not place incoming power line devices (such as isolation or constant voltage transformers, local power disconnects, and surge suppressers) near the system. 

The proper location of incoming line devices keeps power wire runs as short as possible and minimizes electrical noise transmitted to the unit.

• Make sure the location does not exceed the unit’s shock, vibration, and temperature specifications

• Install the unit so it does not cause a hazard from uneven mechanical loading.

• Incorporate a readily accessible disconnect device in the fixed wiring on permanently connected equipment.

• Avoid overloading the supply circuit

Product Overview

XYCOM Automation 1300-000-1000000 is a device suitable for the field of industrial automation. With its wide voltage input and stable current output characteristics, it can operate stably in various industrial environments. The parameter information in the model contains the key characteristics of the equipment, which can meet the requirements for equipment reliability and compatibility in industrial production and provide strong support for automation control systems.

Specification parameters

（1） Electrical parameters

Voltage Input: Supports a wide voltage input range of 100-240VAC, which enables it to adapt to power grid standards in different regions around the world. Whether in North America with a voltage of 110VAC or most regions in Europe and Asia with a voltage of 220VAC, no additional voltage conversion equipment is required, and it can be directly connected to the power grid, effectively reducing equipment deployment costs and complexity.

Current output: The rated current is 0.5A, and stable current output can provide reliable power support for connected industrial equipment, ensuring that the equipment will not malfunction due to current fluctuations during operation, especially suitable for automation control modules, sensors, and other equipment that require high power stability.

Power range: According to the formula P=UI (power=voltage × current), the power range of this device is approximately between 100 × 0.5=50VA and 240 × 0.5=120VA, which can meet the power needs of various low to medium low power industrial equipment.

（2） Model analysis

Number meaning: The model number “1300-000-1000000” may represent specific product series, functional configurations, or production batches. Among them, “1300” may be a product series code used to distinguish XYCOM Company’s other different types of industrial automation products; The subsequent numerical strings may correspond to functional module numbers, customized parameters, production batch numbers, etc., but the specific meanings need to refer to XYCOM’s official product coding rules document.

Special identification: “UNMP” may be a special version identification or certification mark of the device, which may represent a specific enhanced version, comply with specific industry standards, or have passed certain certifications (such as safety certification, electromagnetic compatibility certification, etc.). The specific meaning needs to be further checked in the product manual or consulted with XYCOM official technical support personnel.

（3） Physical parameters

Size and weight: Due to limited current information, it is not possible to accurately determine the size and weight of the device. However, when referring to similar industrial automation equipment, its design usually takes into account the installation space inside the industrial control cabinet, which is compact in size and easy to integrate; Moderate weight, convenient for installation and handling, while ensuring the stability of the equipment during operation.

Shell material and protection level: The shell may be made of high-strength engineering plastic or metal material, which has good wear resistance, impact resistance, and corrosion resistance, and can effectively resist dust, oil, and water vapor erosion in industrial environments. The protection level may reach IP20 or above, which can prevent solid foreign objects with a diameter greater than 12.5mm from entering the interior of the equipment, provide basic protection for internal electronic components, and ensure stable operation of the equipment in general industrial environments. If applied to more harsh environments, additional protective measures may be required or a higher protection level model may be chosen.

Core functions

（1） Stable power supply

As a power supply device in industrial automation systems, it provides stable 100-240VAC, 0.5A power supply for connected sensors, controllers, actuators, and other devices. In industrial production lines, stable power output can ensure accurate data collection by sensors, precise execution of instructions by controllers, and stable operation of actuators, avoiding data acquisition errors and control failures caused by power fluctuations, and ensuring the continuity and stability of the entire automated production process.

（2） Compatibility and Scalability

The wide voltage input design enables it to be compatible with power grid systems of different regions and specifications. At the same time, the 0.5A current output can adapt to the power needs of various industrial equipment. In the process of industrial automation system integration, there is no need to frequently replace power equipment, which improves the system’s compatibility and integration efficiency. In addition, the device may have reserved expansion interfaces or modular design, which facilitates users to add functional modules according to actual needs, such as adding power output channels, integrating voltage and current monitoring modules, etc., to meet the equipment expansion requirements brought about by industrial production scale expansion or process upgrades.

（3） Fault monitoring and protection

To ensure the safety of the device itself and connected devices, the device may have built-in functions such as overvoltage protection, undervoltage protection, overcurrent protection, and short-circuit protection. When the input voltage is too high or too low and exceeds the normal operating range of the device, the overvoltage/undervoltage protection function is activated, automatically cutting off the power output to prevent equipment damage caused by high voltage or equipment malfunction caused by low voltage; When overcurrent or short circuit occurs, the overcurrent/short circuit protection mechanism responds quickly to avoid serious accidents such as fires and equipment burns caused by abnormal increase in current. Some models may also have fault indicator lights or communication interfaces, which can provide timely feedback of fault information to operators or upper computer systems, facilitating quick positioning and troubleshooting, and reducing equipment downtime.

4、 Working principle

After the XYCOM MOTION 1300-000-1000000 device is connected to the 100-240VAC AC power grid, the internal power conversion circuit first filters the input voltage to remove interference signals such as clutter and harmonics in the power grid, ensuring the purity of the input voltage. Subsequently, the input voltage is converted into the appropriate voltage level required for the internal circuits and connected devices through a transformer, and after rectification, voltage stabilization, and other processes, the AC voltage is converted into stable DC or specific forms of AC output, providing stable power for subsequent devices.

During the power conversion and output process, the monitoring circuit inside the device monitors parameters such as voltage and current in real-time. Once abnormal voltage or current is detected, such as overvoltage, undervoltage, overcurrent, short circuit, etc., the control circuit immediately activates the corresponding protection mechanism, ensuring the safety of the equipment and connected devices by cutting off power output, triggering alarms, and other methods. At the same time, if the device has communication function, monitoring data and fault information will be transmitted to external control systems or display devices through communication interfaces, achieving remote monitoring and fault diagnosis.

5、 Operation and usage guide

（1） Preparation before installation

Confirm that the installation environment meets the equipment requirements, choose a dry, well ventilated place without strong electromagnetic interference, and avoid environments with high temperature, humidity, and excessive dust.

Check if the grid voltage is within the 100-240VAC input range of the equipment, ensuring that the grid lines are connected correctly and stably, without any safety hazards such as leakage or short circuits.

Prepare the necessary tools and materials for installation, such as screwdrivers, wrenches, power cords, fixing brackets, etc., and wear protective equipment such as insulated gloves.

（2） Installation steps

According to the installation size and fixing method of the equipment, determine the installation position on the industrial control cabinet or installation bracket, and use screwdrivers, bolts, etc. to firmly fix the equipment to ensure stable installation and avoid loosening due to vibration during operation.

Connect the power input terminal of the device to the power grid line correctly using a power cord of appropriate specifications. When connecting, strictly follow the equipment wiring terminal identification to ensure that the live wire, neutral wire, and ground wire are connected correctly, avoiding reverse or virtual connections.

Connect the industrial equipment that requires power supply to the power output terminal of the equipment through appropriate cables, accurately connect according to the terminal identification, and check whether the connection is firm to prevent poor contact from causing the equipment to be unable to supply power normally.

（3） Startup and Debugging

After confirming that all wiring is correct, close the power switch and the device should start normally. Observe whether the power indicator light on the device is on. If the indicator light is not on or flashes abnormally, immediately disconnect the power and check whether there are any problems with the wiring, fuse, etc.

Use a multimeter and other testing tools to measure whether the voltage and current at the power output terminal of the device are within the rated range, ensuring stable output.

Start the connected industrial equipment in sequence and observe whether the equipment is running normally. If a device cannot start or runs abnormally, check whether the connection between the device and the power supply device is normal, or try replacing other devices for testing to determine whether it is a fault with the device itself or a power supply issue.

（4） Daily operation and maintenance

Regularly (such as weekly or monthly) check the power indicator status of the equipment, whether the wiring terminals are loose, and whether there is dust accumulation on the surface of the equipment. If the indicator light flashes abnormally or the wiring is loose, promptly handle it; For dust on the surface of the equipment, clean it with a dry soft cloth or compressed air to maintain good heat dissipation and operating environment.

Record the operating parameters of the equipment (such as input voltage, output voltage, current, etc.), regularly compare and analyze the data. If significant fluctuations or deviations from the normal range are found, promptly investigate the cause, which may be caused by factors such as power grid fluctuations, equipment failures, or load changes. If necessary, contact professional technicians for maintenance.

If the equipment is not used for a long time, the power switch should be disconnected, and protective measures such as dust and moisture prevention should be taken to avoid a decrease in equipment performance or damage.

Product overview

The Xycom 2000T 97957-101 operator interface panel with 2112-MEM memory module is a human-machine interaction solution designed specifically for industrial automation control. This panel, with stable and reliable performance, rich functional configuration, and powerful data storage and processing capabilities of 2112-MEM, is widely used in industrial production line control, equipment monitoring, process automation, and other fields, providing operators with convenient and efficient equipment control and data interaction interfaces.

Specification parameters

（1） Operator Interface Panel (2000T 97957-101)

Display specifications

Screen type: Industrial grade LCD display screen is used, with high brightness and high contrast characteristics, which can display images clearly in complex industrial environments. Even in workshops with strong or dim lighting, it can ensure that operators can read information clearly.

Screen size: Please refer to the product manual for specific dimensions. Common industrial operator panel screen sizes range from 10-15 inches and are suitable for different sizes of industrial control cabinets and operating spaces.

Resolution: Supports high-definition resolution display (such as 1024 × 768 and above), which can accurately present equipment operating parameters, process flow charts, alarm prompts, and other content, reducing the risk of information misreading.

Input method

Touch screen: Equipped with high-precision resistive or capacitive touch screen (depending on product design), supporting multi touch operation, sensitive response, operators can quickly complete parameter settings, function selection, screen switching and other operations through simple touch, making operation convenient and efficient.

Physical buttons: equipped with function buttons and numeric keypad, used for quickly executing common functions (such as emergency stop, mode switching, etc.), as well as inputting numerical parameters, to meet different operating habits and complex operating requirements, and can also be used stably in glove operation or special scenarios.

communication interface

Equipped with Ethernet interface (supporting TCP/IP protocol), it can achieve high-speed data communication with industrial computers, PLC controllers, SCADA systems and other devices, facilitating remote monitoring, program downloading and system configuration updates.

Provide RS232 and RS485 serial ports, compatible with various industrial device communication protocols (such as Modbus RTU), making it convenient to connect traditional industrial devices such as printers, sensors, and actuators, achieving data exchange and device control.

It may be equipped with a USB interface for data backup, software upgrades (such as importing new operating interface programs through a USB flash drive), and connecting external storage devices to store device operation logs, operation records, and other data.

Electrical parameters

Working voltage: Supports wide voltage input, usually 24V DC (direct current), can adapt to voltage fluctuations in industrial sites, ensuring stable operation of equipment; Some models may also be compatible with 110V AC or 220V AC power input to enhance power compatibility.

Power consumption: The overall power consumption of the device is relatively low (specific values vary depending on the configuration). The optimized power management design reduces energy consumption, lowers equipment operating costs, and reduces heat generation, improving equipment reliability.

Physical specifications

Shell material: Made of high-strength engineering plastic or metal material, it has good wear resistance, impact resistance, and corrosion resistance, which can effectively resist dust, oil, and water vapor erosion in industrial environments and extend the service life of equipment.

Protection level: reaching IP65 or above protection level, dustproof and waterproof, able to adapt to harsh industrial environments, such as stable operation in dusty mines, humid food processing plants and other places.

Installation method: Supports panel embedded installation and rail installation, making it easy to integrate into industrial control cabinets, operation consoles, and other equipment. The installation is stable and easy to operate and maintain.

（2） Memory module (2112-MEM)

Storage capacity: Provides multiple storage capacity options (such as 1GB, 2GB, 4GB, etc.) to meet the data storage needs of different industrial application scenarios. For example, in data intensive industrial production line monitoring, large capacity memory can ensure long-term recording of equipment operation data, process parameter changes, and other information.

Data transmission speed: It has high-speed data reading and writing capabilities, fast data transmission speed, can quickly respond to panel operation instructions, timely load the operation interface, process data storage and retrieval tasks, ensure smooth human-computer interaction, and avoid operation delays.

Interface type: It is connected to the operator interface panel through a dedicated interface to ensure stable and reliable data transmission. The interface design is compact, easy to install and maintain, and can achieve quick insertion and replacement of memory modules and panels.

Compatibility: Designed specifically for the Xycom 2000T series operator interface panel, it has high compatibility and can be seamlessly integrated into the panel system, working together to enhance overall equipment performance.

Core functions

（1） Efficient human-computer interaction

Intuitive operation interface design, through the combination of touch screen and physical buttons, operators can easily complete device start stop, parameter adjustment, operation mode switching and other operations. At the same time, a clear graphical display interface presents the equipment operating status and process flow in intuitive and understandable charts and animations, reducing the learning cost of operators and improving work efficiency.

The 2112-MEM memory module has powerful data processing capabilities and can quickly respond to operation instructions, ensuring that the panel can still respond quickly under multitasking operations. When performing data queries, parameter settings, and screen switching at the same time, the operation is smooth and without lag, providing operators with a good user experience.

（2） Data Storage and Management

The 2112-MEM memory module can store a large amount of data during device operation, including real-time parameters (such as temperature, pressure, speed, etc.), historical data records, operation logs, alarm information, etc. These data provide important basis for equipment fault diagnosis, production process optimization, and quality traceability.

Supporting data classification, storage, and retrieval functions, operators can quickly query the required data through the panel operation interface, such as filtering data by time, device number, parameter type, etc., facilitating data analysis and processing, and helping enterprises achieve data-driven decision management.

（3） Equipment monitoring and alarm

Real time monitoring of the operating status of connected devices, real-time acquisition of device data through communication interfaces, and intuitive display of device normal, fault, alarm, and other statuses in different colors, icons, text, and other ways on the panel interface. If the device is running abnormally, the corresponding icon on the interface will flash and sound an alarm to remind operators to handle it in a timely manner.

Customizable alarm thresholds and alarm methods can be used, and alarm upper and lower limits for each parameter can be set according to equipment operation requirements and production process standards. When the parameters exceed the set range, the panel immediately triggers an alarm, and remote management personnel can be notified through SMS, email, and other means (with the cooperation of relevant communication modules) to ensure timely handling of faults and reduce production losses.

（4） System Integration and Expansion

Rich communication interfaces support integration with various industrial equipment and control systems, and can serve as the human-machine interaction core of industrial automation systems, working in conjunction with PLC, DCS, SCADA and other systems to achieve centralized monitoring and management of the entire production process.

Has a certain degree of scalability, can connect external devices (such as printers, barcode scanners, etc.) through interfaces, or connect more sensors and actuators to meet the needs of enterprise production scale expansion, process upgrading, etc., reduce system upgrade costs, and improve equipment universality.

Working principle

The operator interface panel establishes a connection with external industrial equipment through a communication interface and receives real-time operational data and status information sent by the equipment. After the internal processor of the panel parses and processes the data, it is presented to the operator in an intuitive interface form on the display screen. When the operator operates through the touch screen or physical buttons, the operation instructions are also processed by the processor and transmitted to the corresponding device through the communication interface to achieve control of the device.

The 2112-MEM memory module is responsible for data storage and fast retrieval in the system. When the device’s operational data is transmitted to the panel, some of the data will be stored in the memory module; When the operator needs to query historical data or perform data analysis, the processor reads the data from the memory module and displays it on the panel interface. At the same time, the memory module also provides memory space support for the operation of panel operating systems and application programs, ensuring stable system operation.

Throughout the entire work process, the panel collaborates with the memory module and external devices through strict communication protocols and data exchange mechanisms to ensure accurate data transmission and timely response to operations, achieving efficient and stable human-machine interaction and device control.

Operation and usage guide

（1） Startup and initialization

Confirm that the device power connection is correct, connect the 2000T 97957-101 operator interface panel power, and the device will automatically start.

During the panel startup process, the system performs self check and initialization operations, and the display screen shows the startup screen and device information. After waiting for the initialization to complete, enter the main operation interface and start device operation and data monitoring.

（2） Basic operations

Device control: Select the device control function module through the touch screen or physical buttons, such as clicking the “device start stop” button, to achieve the start and stop operation of the connected device; In the parameter setting interface, enter or adjust the operating parameters of the device (such as speed, temperature setting values, etc.), and save the settings.

Data query: Enter the data query interface, select the query criteria (such as time range, device name, etc.), and the system retrieves the corresponding data from the 2112-MEM memory module and displays it in the form of tables and charts, making it convenient for operators to view the historical data and trend changes of device operation.

Screen switching: By sliding or clicking the screen switching button on the touch screen, users can quickly switch between different functional interfaces (such as the main monitoring interface, alarm interface, parameter setting interface, etc.) to meet different operational needs.

（3） Alarm processing

When the device encounters abnormal operation and triggers an alarm, the panel will sound an alarm, and the alarm interface will automatically pop up, displaying detailed information such as the name of the alarm device, alarm type, alarm time, etc. The operator can troubleshoot and handle the fault according to the alarm prompt. After completing the handling, click the “Alarm Confirmation” button on the alarm interface to eliminate the alarm prompt.

（4） Data backup and recovery

Data backup: Insert a USB flash drive into the USB interface of the panel, select the “Data Backup” function in the system menu, set the backup data type and storage path, and the system will back up important data (such as historical records, operation logs, etc.) in the memory module to the USB flash drive. Regularly backing up data can prevent data loss.

Data recovery: When system data is lost or damaged, insert a USB flash drive containing backup data, select the “Data Recovery” function, follow the prompts to restore the backup data to the memory module, and restore the system to its normal operating state.

Precautions

（1） Installation and use

During the installation process, ensure that the equipment is powered off and strictly follow the installation manual to avoid damaging the panel and memory module due to improper operation. Pay attention to the secure connection of the interface during installation to prevent loosening and abnormal data transmission.

Do not use the equipment in harsh environments such as high temperatures (over 60 ℃), humidity (relative humidity greater than 85%), and strong magnetic fields (such as near large motors or transformers). If it is unavoidable to use in special environments, protective measures should be taken (such as installing heat dissipation devices, shielding covers, etc.) to ensure the normal operation of the equipment.

Regularly check the power connection and communication cable connection of the equipment to ensure stable connection. Avoid frequent plugging and unplugging of communication cables and USB devices to prevent interface damage.

（2） Maintenance and upkeep

When cleaning the panel screen and casing, use a dry and soft cloth to gently wipe them, avoiding the use of cleaning agents containing corrosive ingredients to prevent damage to the screen coating and casing material. Regularly (at least once a month) clean the equipment to keep its appearance clean.

When maintaining the 2112-MEM memory module, it is necessary to wear an anti-static wristband to prevent static electricity from damaging electronic components. Avoid frequent disassembly of memory modules. If replacement or inspection is necessary, ensure to operate in a power-off state and follow the correct steps for installation.

Regularly (every six months to one year) upgrade the system software of the equipment, update the operating interface functions, fix vulnerabilities, and improve performance. Before upgrading, it is necessary to backup important data to prevent data loss. At the same time, check whether the various functions of the equipment are normal. If any abnormalities are found, promptly contact professional technicians for maintenance and handling.

Comparison of similar products

There are some products under Xycom and other brands that have similar functions to the 2000T 97957-101 operator interface panel paired with 2112-MEM. For example, some branded products may have different configurations in display resolution, touch screen technology, memory capacity, and other aspects. Some high-end models may use higher resolution displays and more advanced capacitive touch screens for a smoother operating experience; And some products have larger memory capacity, which can meet the extremely high requirements for data storage in application scenarios.

Compared with other series of operator interface panels in Xycom, the 2000T series performs outstandingly in terms of cost-effectiveness and functional practicality, and is suitable for most conventional industrial automation control scenarios; Some high-end series products have advantages in communication speed, protection level, scalability, etc., and are suitable for special industrial fields that require strict equipment performance, such as aerospace testing and high-end precision manufacturing. Users can comprehensively evaluate and select the most suitable product based on their industrial application needs, budget, and equipment compatibility requirements.

Overview

The Xycom 9450 and 9403, as important equipment in the industrial control field, may experience issues such as blurry display and interface aging with their original 14 inch LCD displays after long-term use. The upgrade of the cable kit this time aims to meet the modern industrial demand for efficient visual monitoring and precise data exchange by improving display resolution, enhancing color expression, and optimizing interface connection stability, ensuring the continuous and stable operation of equipment in complex industrial environments.

Specification parameters

（1） Display parameters

Resolution: 1280 × 1024

Compared to the original monitor, the screen details are clearer, and the edges of text and images are smoother, making it suitable for displaying complex industrial drawings, fine data charts, and reducing the risk of information misreading

Brightness: 300cd/m ²

Even in industrial workshops with strong lighting, it can ensure clear and visible screen content, reduce the interference of reflection on the operator’s line of sight, and improve work efficiency

Contrast ratio: 1000:1

Make the bright parts of the screen brighter and the dark parts darker, and make the color differentiation of equipment operation status indicator lights, alarm prompts, etc. more prominent, making it easier to quickly identify abnormal situations

Display ratio: 4:3

Adapt to the original interface layout of Xycom 9450 and 9403, without the need for significant adjustments to device software display settings

Response time: 5ms

Effectively reducing dynamic image ghosting, the image is smooth and free of ghosting when the monitoring device is running quickly

（2） Cable kit parameters

HDMI cable

Length: Available in two specifications: 1.5 meters and 3 meters. 1.5 meters is suitable for compact installation scenarios of equipment, such as inside small control cabinets; 3 meters can meet the layout requirements of devices with long distances between them, such as connecting devices and displays installed in large workshops.

Transmission standard: Complies with HDMI 1.4 standard, supports 1080p high-definition video transmission, with a data transmission rate of 3.4Gbps, ensuring no delay or lag in image transmission, and realizing real-time high-definition monitoring of industrial production processes.

Material: Made of pure copper conductor and multi-layer shielding design, it can effectively resist electromagnetic interference in industrial environments, such as interference caused by motor operation and frequency converter operation, ensuring stable signal transmission and avoiding problems such as snowflakes and flickering on the screen.

VGA cable

Length: 2 meters standard length, suitable for most industrial equipment conventional installation distances, meeting the basic connection requirements between Xycom 9450 and 9403 and displays.

Interface type: Both ends are DB-15 male heads, using gold plating technology, with strong oxidation and corrosion resistance, low contact resistance, ensuring stable and reliable signal transmission, extending cable service life, and reducing the probability of display failures caused by poor interface contact.

Core functions

（1） High definition visualization upgrade

The upgraded monitor, with high resolution and excellent color performance, can clearly present industrial equipment operating parameters, real-time production process images, and complex engineering drawings. For example, in a machining workshop, parameters such as machine speed and feed rate can be clearly displayed; In chemical production monitoring, it can accurately present the pressure and temperature change curves of pipelines, helping operators to more accurately grasp the operating status of equipment, timely discover potential hazards, and provide reliable basis for production decisions.

（2） Flexible and stable connection

The cable kit offers a wide range of interface types (HDMI and VGA) and diverse length specifications, supporting flexible connection between the monitor and Xycom 9450, 9403, and other different types of industrial equipment. For old devices that are still using traditional VGA interfaces, stable connections can be achieved through VGA cables; For newly purchased high-performance industrial computers and other devices with HDMI interfaces, HDMI cables can achieve fast transmission of high-definition digital signals, improving device versatility and system integration. At the same time, the shielding design and high-quality interfaces of high-quality cables ensure stable and uninterrupted signal transmission in complex industrial electromagnetic environments.

（3） System compatibility optimization

This upgrade plan fully considers the system characteristics of Xycom 9450 and 9403, retaining the VGA interface to ensure compatibility with the original device system, making it convenient for users to gradually upgrade their devices without replacing all hardware, reducing costs and resource waste. At the same time, the newly added HDMI interface can adapt to the digital and intelligent upgrading needs of future devices, achieving a smooth transition between old and new devices.

Working principle

The upgraded monitor receives video and data signals from Xycom 9450 and 9403 devices through HDMI or VGA interfaces. The digital signal transmitted by HDMI cable can be directly received and processed by the digital processing chip of the display, quickly converted into high-definition images and displayed on the screen; The analog signal transmitted by VGA cable first goes through the A/D conversion module inside the display, which converts the analog signal into a digital signal. Then, the digital processing chip performs color correction, image scaling, and other processing to finally display a clear image. During cable transmission, its shielding layer effectively blocks external electromagnetic interference, while the anti-interference circuit inside the display further filters out clutter, ensuring signal integrity and accuracy, and achieving stable and high-definition display effects.

Upgrade Operation Guide

（1） Preparation work

Confirm that the Xycom 9450 and 9403 devices have been completely powered off, and turn off the power supply of related supporting equipment to avoid the risk of electric shock or equipment damage during operation.

Prepare the installation tools required for the upgrade, including a 14 inch LCD upgrade monitor, cable kit, screwdriver, anti-static wristband, etc. Wear anti-static wristbands to prevent damage to electronic components caused by human static electricity.

（2） Disassemble the original monitor

Use a screwdriver to unscrew the screws that secure the original monitor, carefully remove the monitor casing, and be careful to preserve the screws and casing components.

Carefully disconnect the cables connecting the original monitor to the Xycom 9450 and 9403 devices, remember the connection position and interface type of each cable, and take photos or record annotations for future reference when installing a new monitor.

（3） Install a new monitor

Place the new monitor in its original installation position and secure the monitor housing with screws to ensure a secure installation. Tighten the screws appropriately to avoid damaging the monitor housing due to excessive tightness or loosening during device vibration.

Choose the appropriate cable (HDMI or VGA) based on the interface type of the Xycom 9450 and 9403 devices. If the device has an HDMI interface, prioritize using an HDMI cable. Connect one end of the cable to the device’s HDMI interface and the other end to the monitor’s HDMI interface; If the device only has a VGA interface, use a VGA cable for connection to ensure that the interface is tightly connected without looseness or skewness.

（4） Testing and Debugging

Connect the Xycom 9450, 9403 devices and monitor power, turn on the devices and monitor in sequence, and check if the monitor is displaying the image normally.

If the display is abnormal, first check whether the cable connection is correct and the interface is secure, and try unplugging the cable again; If the problem still persists, you can try replacing the cable for testing or checking if the device display settings are correct.

Enter the monitor settings menu and adjust parameters such as resolution, brightness, contrast, color mode, etc. according to actual needs to achieve the best display effect. At the same time, test whether the various functions of the monitor, such as menu operation and button response, are normal.

Precautions

（1） Installation and use

During the installation process, it is strictly prohibited to pull or tug on the cable with force to avoid internal conductor breakage or interface damage, which may affect the signal transmission performance. If the cable length is not suitable, do not forcefully stretch or bend it. Choose a cable of appropriate length for installation.

Do not use the monitor in harsh environments such as high temperatures (over 60 ℃), humidity (relative humidity greater than 85%), and strong magnetic fields (such as near large motors or transformers). If it is unavoidable to use in special environments, corresponding protective measures should be taken, such as installing a cooling fan, protective casing, and using shielding devices for the monitor.

Regularly check the connection of cables, especially after the equipment has been running for a period of time, as cables may become loose or fall off due to vibration or other reasons. Conduct a comprehensive inspection at least once a month to ensure a stable and reliable connection between the device and the monitor.

（2） Maintenance and upkeep

When cleaning the monitor screen, a dedicated screen cleaning cloth and cleaner should be used. First, gently wipe the surface of the screen to remove dust and stains. Avoid using rough fabrics or cleaning agents containing corrosive ingredients to prevent scratching the screen or damaging the screen coating. The cleaning frequency depends on the usage environment and frequency, generally cleaning once every 1-2 weeks.

Regularly dust the monitor by using dry compressed air or a soft bristled brush to clean the dust from the cooling holes, interfaces, and other parts of the monitor. Deep dust removal should be carried out every 3-6 months to maintain good heat dissipation and electrical connection performance of the equipment, prevent overheating and poor interface contact caused by dust accumulation, and extend the service life of the monitor.

Product Overview

Xycom 2060 12 inch LCD upgraded display with cable kit, designed specifically for industrial automation, equipment monitoring and other fields. By upgrading performance and optimizing interfaces, we solve problems such as low resolution and unstable connections in old display devices. With high-definition display and reliable data transmission, we help visualize and streamline industrial production processes.

Specification parameters

（1） Display parameters

Display performance

Resolution: Increased to 1024 × 768, compared to traditional 12 inch LCD displays, it can present industrial parameter charts, equipment operation interfaces, and other content more clearly, reducing information misjudgment caused by blurry images.

Brightness: reaching 250cd/m ², it can ensure clear and visible screen content in general industrial environments, effectively combating environmental light interference.

Contrast ratio: 800:1, making the brightness and darkness of the screen clear, and the display of equipment operation status indicators, alarm prompts, etc. more prominent, making it easier for operators to quickly identify abnormal situations.

Physical specifications

Size: 12 inch screen, aspect ratio 4:3, compact size suitable for installation in compact industrial control cabinets and operation panels, compatible with existing equipment installation layouts.

Thickness: 15% thinner than previous generation products, further saving installation space, and having a simpler appearance, making it easy to integrate into various industrial equipment.

Weight: reduced by about 10%, convenient for handling and installation, reduces pressure on installation brackets, and enhances equipment stability.

Interface type

New Interface: Equipped with HDMI interface, supporting high-definition digital signal transmission, seamlessly integrating with new industrial computers and intelligent monitoring devices, achieving fast transmission of high-definition images and data.

Retain interface: Retain VGA interface to ensure compatibility with existing industrial equipment, facilitate users’ gradual transition during device updates, and avoid resource waste.

（2） Cable kit parameters

HDMI cable

Length: Available in two specifications of 1 meter and 2 meters, the 1-meter cable is suitable for compact installation scenarios of equipment; The 2-meter cable can meet the connection needs of slightly longer distances between devices and adapt to different industrial equipment layouts.

Transmission standard: Compliant with HDMI 1.4 standard, supports 1080p high-definition video transmission, with a data transmission rate of up to 3.4Gbps, ensuring smooth and delay free images, and clearer real-time monitoring of industrial production processes.

Material: Made of high-quality pure copper conductor and multi-layer shielding structure, effectively resisting electromagnetic interference in industrial environments, ensuring stable signal transmission, and avoiding snowflakes and stuttering on the screen.

VGA cable

Length: The standard length is 1.5 meters, suitable for most industrial equipment installation distances, and meets the basic connection requirements between the equipment and the display.

Interface type: DB-15 male head at both ends, using gold plating process, anti-oxidation, anti-corrosion, low contact resistance, ensuring stable and reliable signal transmission, extending cable service life, and reducing display failures caused by interface problems.

Core functions

（1） High definition visualization

High resolution and excellent color performance enable the monitor to clearly display industrial equipment operation data, production process images, and complex engineering drawings. Operators can read information more accurately, timely discover equipment hazards and production abnormalities, and provide reliable basis for decision-making.

（2） Flexible connection adaptation

The cable kit has rich interfaces and diverse length specifications, supporting the connection of displays with different types and locations of industrial equipment. Both new intelligent devices and old devices still in service can achieve stable data transmission, improving device universality and system integration.

（3） Stable signal transmission

The high-quality material and shielding design of the cable, combined with the optimized signal processing module of the display, effectively resist the effects of electromagnetic interference and power fluctuations in industrial environments, ensuring stable and clear images and avoiding production operation errors caused by unstable signals.

Working principle

The monitor receives video and data signals from industrial devices such as computers and PLC controllers through HDMI or VGA interfaces. The digital signal transmitted through HDMI cable is directly received and processed by the digital processing chip of the display, and converted into image display; The analog signal transmitted by VGA cable is first converted into a digital signal by the internal A/D conversion module of the display, and then processed and displayed by the digital processing chip. During the transmission process, the cable shielding layer works in conjunction with the display anti-interference circuit to filter out external interference and ensure signal integrity and accuracy.

Upgrade Operation Guide

（1） Preparation work

Ensure that the equipment is completely powered off to avoid the risk of electric shock or equipment damage during operation.

Prepare installation tools such as Xycom 2060 12 inch LCD upgrade monitor, cable kit, screwdriver, etc.

（2） Disassemble the original monitor

Use a screwdriver to unscrew the screws that secure the original monitor and carefully remove the monitor casing.

Disconnect the cables connecting the original monitor to the device, remember the interface connection location and type, to facilitate the installation of a new monitor in the future.

（3） Install a new monitor

Place the new monitor in its original installation position and secure the housing with screws to ensure a secure installation and prevent the monitor from loosening due to vibration.

Select the appropriate cable (HDMI or VGA) based on the device interface type, connect one end to the corresponding interface of the device and the other end to the monitor interface, ensuring a tight and secure connection.

（4） Testing and Debugging

Connect the device power, turn on the monitor and device, and check if the monitor is displaying the image normally.

If the display is abnormal, check if the cable connection is correct, if the interface is loose, or try replacing the cable for testing.

Enter the monitor settings menu and adjust parameters such as resolution, brightness, contrast, etc. according to actual needs to optimize the display effect.

Precautions

（1） Installation and use

During installation, avoid excessive pulling of cables to prevent internal conductor breakage or interface damage, which may affect signal transmission performance.

Do not use the monitor in harsh environments such as high temperature, humidity, and strong magnetic fields. If it needs to be used in special environments, protective measures should be taken, such as installing protective shells and using shielding devices.

Regularly check the cable connection to avoid cable loosening or detachment caused by vibration, which may affect the normal operation of the equipment.

（2） Maintenance and upkeep

When cleaning the monitor screen, use a specialized cleaning cloth and cleaner, gently wipe it, avoid using rough fabrics or corrosive cleaners, and prevent scratching the screen or damaging the coating.

Regularly remove dust from the monitor, use dry compressed air or soft bristled brushes to clean the dust from the heat dissipation holes, interfaces, and other parts, maintain good heat dissipation and electrical connection performance of the equipment, and prevent overheating or poor interface contact caused by dust accumulation.

Overview

The Xycom 9450 14 inch LCD display, combined with a dedicated cable kit, has been upgraded to effectively solve problems such as blurry display, incompatible interfaces, and unstable connections. It significantly improves display clarity, color reproduction, and data transmission efficiency between devices, making it suitable for industrial automation monitoring, device operation interface display, and other scenarios, meeting the higher requirements of modern industrial production for visualization and stability.

Specification parameters

（1） Display parameters

Display performance

Resolution: Upgraded from the original standard resolution to 1280 × 1024, compared to traditional 14 inch LCD displays, the image details are more abundant, and the edges of text and images are smoother. When displaying industrial data charts and equipment drawings, it can clearly show small parameters and complex structures, avoiding information misreading caused by insufficient resolution.

Brightness: increased to 300cd/m ², ensuring clear and visible screen content even in bright industrial workshop environments, reducing the interference of reflections on the operator’s line of sight, and improving work efficiency and safety.

Contrast ratio: Upgraded to 1000:1, making the bright parts of the screen brighter and the dark parts darker. When displaying the device’s operating status interface, different colored indicator lights and warning signs are more clearly distinguished, making it easier for operators to quickly identify device abnormalities.

Physical specifications

Size: Maintaining a 14 inch screen size with a 4:3 aspect ratio, it meets the installation space requirements of industrial operation panels and is compatible with the original equipment’s installation frame, without the need for large-scale modifications to the installation structure.

Thickness: Adopting a thinner and lighter design, the body thickness is reduced by 20%, saving installation space and making the overall appearance more concise and compact, suitable for installation inside industrial control cabinets with limited space.

Weight: 15% lighter than the original monitor, convenient for installation and handling, reduces the load-bearing pressure on the installation bracket, and improves the overall stability of the equipment.

Interface type

New HDMI interface has been added to support high-definition digital signal transmission, seamlessly connecting with modern industrial computers, high-definition cameras, and other devices to achieve fast transmission of high-definition video and data, meeting the high-definition requirements of industrial monitoring images.

Retain VGA interface to ensure compatibility with old industrial equipment, facilitate users to gradually upgrade and transform the system, and avoid resource waste caused by mismatched device interfaces.

（2） Cable kit parameters

HDMI cable

Length: Available in two specifications of 1.5 meters and 3 meters to meet different installation distance requirements. The 1.5-meter cable is suitable for compact installation environments where the distance between the monitor and the device is close; A 3-meter cable can cope with complex scenarios with scattered equipment layout and long distances.

Transmission standard: Complies with HDMI 1.4 standard, supports 1080p high-definition video transmission, with a data transmission rate of up to 3.4Gbps, ensuring no delay or lag in image transmission. When monitoring industrial production processes in real-time, the image is smooth and clear, providing accurate visual information for operators.

Material: Made of pure copper conductor and multi-layer shielding design, effectively reducing electromagnetic interference and enhancing signal transmission stability. Even in industrial environments with strong electromagnetic interference, high-quality signal transmission can still be guaranteed, avoiding problems such as snowflakes and flickering on the screen.

VGA cable

Length: 2 meters standard length, suitable for the conventional installation distance of most industrial equipment, meeting the basic connection requirements between the equipment and the display.

Interface type: Both ends are DB-15 male heads, with gold-plated interface technology, strong oxidation and corrosion resistance, low contact resistance, ensuring stable and reliable signal transmission, extending cable service life, and reducing the probability of display failures caused by poor interface contact.

Core functions

（1） High definition display

The upgraded high resolution and excellent color performance enable the monitor to clearly display industrial equipment operating parameters, production process monitoring images, complex engineering drawings, and other content, helping operators to read information more accurately, timely detect equipment abnormalities and production problems, and provide reliable basis for production decisions.

（2） Flexible Connection

The cable kit has a wide range of interface types and various length specifications, supporting the connection of displays with different types and locations of industrial equipment. Whether it is newly purchased high-performance industrial computers or old control equipment still in service, it can achieve stable data transmission, improve equipment versatility and system integration.

（3） Stable transmission

The high-quality material and shielding design of the cable, combined with the optimized signal receiving and processing module of the display, effectively resist the influence of electromagnetic interference, power fluctuations and other factors in the industrial environment on the display signal, ensure stable and clear images, and avoid production misjudgment and equipment operation errors caused by unstable signals.

Working principle

The monitor receives video and data signals from industrial devices such as computers, PLC controllers, etc. through HDMI or VGA interfaces, and the cable kit is responsible for transmitting the signals from the device end to the monitor end. The digital signal transmitted through HDMI cable is directly received and processed by the digital processing chip of the display, and converted into an image for display on the screen; The analog signal transmitted by VGA cable first goes through the A/D conversion module inside the display, which converts the analog signal into a digital signal, and then processed and displayed by the digital processing chip. During signal transmission, the shielding layer of the cable and the anti-interference circuit of the display work together to filter out external electromagnetic interference, ensuring the integrity and accuracy of the signal.

Operation Guide

（1） Preparation work

Confirm that the device has been powered off to avoid the risk of electric shock or equipment damage during operation.

Prepare the installation tools such as Xycom 9450 14 inch LCD monitor, cable kit, screwdriver, etc. required for the upgrade.

（2） Disassemble the original monitor

Use a screwdriver to unscrew the screws that secure the original monitor and carefully remove the monitor casing.

Disconnect the cables connecting the original monitor to the device, remember the cable connection location and interface type, in order to install a new monitor later.

（3） Install a new monitor

Place the new monitor in its original installation position and secure the monitor housing with screws to ensure a secure installation and prevent the monitor from loosening due to vibration.

Select the appropriate cable (HDMI or VGA) based on the device interface type, connect one end of the cable to the corresponding interface of the device, and connect the other end to the display interface, ensuring that the interface is tightly connected without any looseness.

（4） Testing and Debugging

Connect the device power, turn on the monitor and device, and check if the monitor is displaying the image normally.

If the display is abnormal, check if the cable connection is correct, if the interface is loose, or try replacing the cable for testing.

Enter the monitor settings menu and adjust parameters such as resolution, brightness, contrast, etc. according to actual needs to achieve the best display effect.

Precautions

（1） Installation and use

During the installation process, avoid pulling the cable forcefully to prevent the internal conductor of the cable from breaking or the interface from being damaged, which may affect the signal transmission performance.

Do not use the monitor in harsh environments such as high temperature, humidity, and strong magnetic fields to avoid shortening the device’s lifespan or affecting the display effect. If it needs to be used in special environments, corresponding protective measures should be taken, such as installing protective shells, using shielding devices, etc.

Regularly check whether the cable connections are secure, to avoid cable loosening or detachment caused by long-term vibration, which may affect the normal operation of the equipment.

（2） Maintenance and upkeep

When cleaning the monitor screen, a specialized screen cleaning cloth and cleaner should be used to gently wipe the surface of the screen. Avoid using rough fabrics or cleaners containing corrosive ingredients to prevent scratching the screen or damaging the screen coating.

Regularly remove dust from the monitor, use dry compressed air or soft bristled brushes to clean the dust from the monitor’s heat dissipation holes, interfaces, and other parts, maintain good heat dissipation and electrical connection performance of the equipment, and prevent overheating or poor interface contact caused by dust accumulation.

ODUCT OVERVIEW

The XVME-956 PC/AT family of products is designed to provide I/O expansion for Xycom’s XVME VMEbus PC/AT products.

The XVME-956 consists of two sets of carrier cards and the accompanying daughter modules with either a PC/XT or PC/AT interface. 

When the daughter modules are installed onto a carrier, the resulting module occupies a single double-high VMEbus card slot. 

The XVME-956 is designed to operate with Xycom’s VMEbus PC/AT processor modules.

The XVME-956 provides the following features:

• PC/AT expansion I/O in a single VMEbus card slot

• Open architecture daughter modules available from Xycom and other vendors

• Pin and socket connector scheme (no card edge connectors)

• Convenient I/O front panel connections

The XVME-956 consists of carrier cards which drive the PC/AT signals from the host XVME PC/AT,and expansion modules which provide the various PC/AT I/O functions, such as Ethernet, Solid State

Disk, Serial I/O, and SCSI. The carrier cards (XVME-956/1 and XVME-956/12) are made to be compatible with Xycom’s line of VMEbus PC/AT products. The XVME-956/12 is for use with the Xycom XVME-PC/AT modules with PC/104 Expansion sites. 

Both the XVME-956/1 and 956/12 provide two expansion module sites and sit adjacent to the VMEbus PC/AT. 

The XVME-956/3 expansion kit provides the necessary standoffs and mating connectors for single module expansion on an XVME-PC/AT with an on-board PC/104 expansion site.

Two types of expansion modules are offered. 

Type B modules have industry standard PC/104 mechanical dimensions of 3.550″ x 3.775″. Each Type B module requires a separate Xycom front panel kit . Type A modules are 4.010″ x 5.091″ and are functionally the same as Type B modules but have an integral front panel. 

Type A modules do not require a front panel kit.

ARRIER CARD INSTALLATION

The carrier card requires the user to jumper the carrier card and attach it to the XVME PC/AT after

mounting the expansion modules. Section 1.2.1 contains information on the carrier card jumper

configuration for /1 and /12.

WARNING

All Xycom VME PC/AT CPU modules with functional revision levels of 4.1 or higher (functional revision levels and part numbers are located on a label on the P1 connector) feature a 16-bit compatible PC/104 expansion site.

This PC/104 expansion site requires a new version of the XVME-956 Modular I/O Carrier Module. If the CPU module’s functional revision level is 4.1 or higher, use the XVME-956/12 (part number 70956-012). If the functional revision level is less than 4.1, use the XVME-956/2 (part number

70956-002). Do not use the XVME-956/2 on a CPU module with functional revision levels of 4.1 or higher as this may cause damage to both modules.

VME-956/1/12 Carrier Card Jumpering

Both the 956/1 and 956/12 need to be jumpered. All AT signals except the data lines are buffered.

Signals which are outputs from the CPU are buffered and driven directly to the input pins of the I/O expansion module sites; such as the address bus, and the control signals. Signals which are outputs

from the I/O expansion module sites, are buffered and are connected to the CPU through jumpers; such as the IRQ signals, and the DRQ signals ttaching the XVME-956/1 to the XVME-PC/AT

The installation procedure involves three basic steps:

• installing the expansion module onto the XVME-956 (see Section 1.3)

• connecting the XVME-956 VME carrier card to the XVME-684, -686, and -687 modules via P1 and P2 of the VME backplane, and installing the XVME-956 and CPU into the VMEbus rack

• installing the printed circuit board (Inter-board connector) on the VMEbus backplane at J2, connecting the XVME-684 or XVME-686 and the XVME-956/1

1.2.2.1 Connect ing the XVME-956 Carrier Card to the XVME-PC/AT and Installing these

Cards in the VMEbus Rack

Xycom modules are designed to comply with all physical and electrical VMEbus backplane

specifications. The XVME-956/1 VME carrier card is a double-high, single-wide module and requires

one slot next to the XVME-684, -686, or -687 with both P1 and P2 connections.

Once the jumper and switch configurations for the XVME-956 are checked, and the expansion module is installed as indicated in Section 1.4, connect the XVME-956/1 VME carrier card to the XVME-684,-686 or -687 processor CPU module.

Procedure

1. Disconnect all power sources.

2.If the XVME-684, -686, or -687 module is currently installed in the VME backplane, remove

the processor module by gently pulling on it until it slides out of the chassis.

3. Place the XVME-956 board on top of the XVME-684 Xycom I/O module so that the P3 connectors line up.

4. Inser t the P3 pins of the XVME-956 VME card into the P3 socket of the XVME-684, -686, or -687 connecting module and press the two boards together.

The second step is sliding the connected cards into the VME backplane.

5. Make sure one card cage slot to the right of the Xycom XVME-684, -686 or -687 board set is clear and accessible.

6. Center the attached XVME-956 and XVME-684, -686 or -687 boards on the plastic guides in the slots.

7. Push the modules slowly to the rear of the chassis until the P1 and P2 connectors engage.

8. App l y straightforward pressure to the handles on the front of the panels until the connectors are fully engaged and properly seated. 

Do not use excessive force to engage the connectors.

Installing the Inter-Board Connector

All versions of the XVME-684, -686, and -687 modules route the PC/XT signals to rows A and C on the VMEbus P2 backplane. Because rows A and C are not bussed on a standard VMEbus P2 backplane, an inter-board connector is installed to pass the PC/XT signals from the first to the adjacent slot. 

The XVME-686 does not require this inter-board connector, and there will not be one installed on the XVME-686 system unless the application already uses an XVME-956 or an XVME-951. 

​With the addition of the XVME-956, this inter-board needs to be removed and replaced with a three-position inter-board connector (XVME-686 and -956 only needs a two-position).

All AT signals from the XVME-684, -686, and -687 are received through rows A and C of the XVME 956 connector P2, and from the inter-board connector P3. A three-position inter-board connctor will be used to connect the XVME PC/AT to the XVME-956 module. If the XVME-686 module is being used, ensure that rows A and C on P2, in the third slot, are not being used by another VMEbus card or contact the factory to exchange the three position inter-board connector for a two position inter-board connector. (The three position inter-board connector is included with the XVME-956 module). 

The 3712KPM units utilize a bright TFT 12.1″LCD flat panel display. 

Complex operations and screens can be displayed with clarity.

SVGA (800 x 600) resolution is recom mended.  

However, the 3712KPM units will display XGA (1024 x 768) resolution with some clarity degradation. The AGP graphics defaults to 4MB video RAM and will automati cally share RAM (up to 32 MB) with the system to allow full 32-bit color depth.

Higher Performance

With up to 1.26 GHz Pentium ®  III processors available, the 3712KPM units can drive the most demanding applications. 

The 3712KPM units ship standard with a Pentium III 1 GHz with 256K cache running at 133 MHz bus. A 1.26 GHz Pentium ®  III with 512K cache running at 133 MHz bus is an available option

Cutout Compatibility

The 3712KPM is directly cutout-compatible with many Xycom Automation legacy units. 

It offers a hardware upgrade path for many units, including the 2050, 8450, 9450, 9475,

9485, 9486, 9486 and the 9487 without the need to alter your current enclosure and/or

machine. 

For a more complete list, or to verify compatibility, contact Xycom Customer

Care.

Fits Your Needs

The 3712KPM can be configured many different ways. 

With four available expan sion slots (three full-length ISA/PCI, one ½ length PCI), many cost-effective, industry standard options are easily integrated. 

The optional dual hard drive, solid-state drive,externally accessible CompactFlash ™,  or

External Drive bay connector provide the storage solution you require. 

Additionally, the CD-ROM can be upgraded to CD-R/W, DVD,or DVD-R/W, so that even more storage and/or backup options are available. 

The optional 9000-XBAY allows you to externally mount any two IDE devices without requiring a

power supply or unreliable cabling.

Meets High Standards

To survive on the plant floor, the 3712KPM units meet NEMA 4/4x/12, IP65, FCC, UL,

CSA, and European CE mark requirements for industrial automation equipment. Xycom

Automation leads the industry in reliability,service, and support with an optional five

year warranty available.

Product Overview

The Xycom 3712KPM industrial computer is a high-performance computing device designed specifically for harsh industrial environments. With its robust and durable design, powerful computing capabilities, and excellent compatibility, it plays a key role in automation production lines, smart factories, energy monitoring, and other fields, providing stable and reliable hardware support and data processing platforms for industrial control systems.

Specification parameters

（1） Hardware configuration

Processor: Equipped with a high-performance industrial grade processor (specific model depends on version), it has powerful data processing and multitasking capabilities, can quickly respond to industrial control instructions, and ensure efficient system operation.

Memory: Supports large capacity memory expansion to meet the needs of complex industrial applications for data storage and fast read and write, ensuring smooth running of multiple programs simultaneously.

Storage: Equipped with high-speed solid state drives (SSDs), it has the characteristics of fast data read and write speed, strong shock resistance, and low energy consumption. At the same time, it supports multiple storage interfaces for convenient data storage and backup.

（2） Electrical parameters

Working voltage: Supports wide voltage input, can adapt to AC voltage range of 100-240V, frequency of 50/60Hz, effectively resists voltage fluctuations, and ensures stable operation in different power environments.

Power consumption: Optimized power management design reduces device operating power consumption, reduces energy consumption and heat dissipation burden, and improves overall operational efficiency.

（3） Physical specifications

Size and weight: Compact and sturdy design, reasonable size for easy installation in limited spaces such as industrial control cabinets and workstations, moderate weight, and balance portability and stability.

Protection level: It has a high protection level (such as IP65), is dustproof and waterproof, and can effectively resist the erosion of dust, oil, and water vapor in industrial environments, adapting to harsh production environments.

Heat dissipation design: adopting efficient heat dissipation structure, such as large-area heat dissipation fins combined with intelligent fan speed control system, to ensure that core components such as processors maintain reasonable working temperature under long-term high load operation and improve equipment reliability.

Core functions

（1） Industrial grade stability

After rigorous industrial testing and certification, it can operate stably in extreme temperature environments ranging from -40 ℃ to 85 ℃, and has excellent anti vibration and anti impact performance, effectively responding to frequent mechanical vibrations and transportation bumps in industrial sites.

Supports 24/7 uninterrupted operation, with hardware watchdog function that automatically restarts in case of system abnormalities, ensuring continuous and stable operation of industrial control systems, reducing downtime and production losses.

（2） Powerful communication and expansion capabilities

Rich interfaces: equipped with multiple standard communication interfaces, including Ethernet interface (supporting high-speed network communication, realizing fast data transmission and remote monitoring between devices), serial port (RS232/RS485, adapted to traditional industrial equipment communication), USB interface (convenient for connecting external storage devices, printers, etc.), CAN bus interface (suitable for industrial fieldbus communication, realizing real-time data exchange between devices), etc., to meet the connection needs of different industrial equipment.

Expansion slot: Provides PCI, PCIe and other expansion slots, which can flexibly expand functional modules according to actual application needs, such as adding data acquisition cards to achieve multi-channel analog/digital acquisition, or inserting video acquisition cards to achieve industrial field video monitoring functions.

（3） Intelligent management and control

Support remote management function, which enables remote device monitoring, configuration, upgrading, and fault diagnosis through the network, facilitating technical personnel to maintain and manage devices in different locations, reducing operation and maintenance costs and time costs.

Built in industrial grade real-time operating systems (such as Windows Embedded, Linux Industrial, etc.), with features such as fast startup, high real-time performance, and strong stability, can accurately control and process real-time data in industrial production processes.

Overview

The Xycom Automation XVME-400 and XVME-401Quad Serial I/O Modules are single-high, single-wide VMEbus modules that provide a VMEbus system with four serial communication channels.  

The XVME-400 and XVME-401 differ only in their communication interface:  the XVME-400 provides four RS-232C serial ports, while the XVME-401 provides four RS-422A/RS-485 serial ports.

Both modules contain two Z8530 Serial Communica tion Controller (SCC) chips which provide a variety of communication modes, including asynchronous, byte synchronous, and bit-oriented protocols. 

Each channel is independently programmable and has its own baud rate generator and modem signal controls.

The VMEbus interface directly maps the Z8530 SCC chips into the short I/O address space, starting on a jumper-selected 1 Kbyte boundary. 

The modules can also be jumpered to generate an interrupt on any of the seven VMEbus interrupt levels.  

The two Z8530 SCC chips can generate a total of 16 different interrupt vectors.

For applications not allowing I/O to be routed out the front panel, the XVME-490 and XVME-491 offer the same functionality as the XVME-400 and XVME-401.

In a 6U form factor, the I/O is routed via the VMEbus P2 connector on the back of the board

Product Overview

XYCOM XVME-400 70400-001 card is a powerful VME bus single board computer that integrates high-performance processors and rich interface resources. It can operate stably in complex industrial environments and provide reliable computing and control capabilities for automation control systems. With its excellent performance and reliability, it has been widely used in industrial automation production lines, aerospace testing equipment, and national defense and military equipment.

Specification parameters

Processor: Typically equipped with high-performance processors (specific models vary by version), capable of quickly processing complex computing tasks and real-time control instructions, ensuring efficient system operation.

Memory: A memory with a certain capacity that supports fast storage and reading of data, meeting the requirements of different application scenarios for data processing speed and storage capacity.

Storage: Supports multiple storage methods, such as flash memory, which can be used to store operating systems, applications, and important data.

Interface: Provides rich interfaces, including serial ports, network ports, USB interfaces, etc., to facilitate communication and data exchange with external devices, achieving flexible expansion and integration of the system.

Electrical parameters: The working voltage and other electrical parameters comply with industrial standards and can work stably in different power environments, with good electrical compatibility.

Physical specifications: Designed according to the VME bus standard size, it is easy to install in various VME chassis and has good mechanical compatibility and interchangeability.

Core functions

Data processing: The powerful processor and memory configuration enable it to quickly process large amounts of data, efficiently completing both real-time data collection and complex computing tasks, providing accurate data support for control systems.

Real time control: With real-time operating system support, it can achieve precise real-time control of external devices, ensure the stability and accuracy of industrial production processes, and is widely used for precise control of automated production lines.

Communication capability: Rich interfaces enable it to communicate with various devices, support multiple communication protocols, achieve data exchange and collaborative work with different systems, and facilitate the construction of complex industrial automation networks.

System Expansion: Through various interfaces and bus expansion capabilities, other functional modules can be easily added, such as analog input/output modules, digital input/output modules, etc., to meet the personalized needs of different application scenarios.

Working principle: The XVME-400 70400-001 card communicates data and interacts with other modules through the VME bus. During operation, the processor reads operating system and application instructions from memory, processes and analyzes input data, and then sends control instructions or output data to external devices through corresponding interfaces based on the processing results. At the same time, it can also receive data feedback from external devices, achieving bidirectional data transmission and closed-loop control of the system.

Precautions

Installation environment: It should be installed in a dry, well ventilated, and suitable temperature environment, avoiding high temperature, high humidity, dust, and strong electromagnetic interference to ensure the normal operation and service life of the equipment.

Installation operation: During the installation and disassembly process, it is necessary to ensure that the equipment is powered off and take anti-static measures to avoid damage to the circuit board caused by static electricity. Ensure that all interfaces are securely connected during installation to avoid communication failures caused by looseness.

Power requirements: Use a stable power supply that meets the equipment requirements to avoid damage to the equipment caused by excessive power fluctuations or abnormal voltage. Before connecting the power supply, carefully check whether the power parameters match the equipment specifications.

Software maintenance: Regularly update the operating system and applications, fix potential vulnerabilities, and improve system stability and security. At the same time, regularly backup important data to prevent data loss.