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XP POWER C Series Micro Stabilized High Voltage

Product Overview

Product Name: C-series Miniature Voltage Regulating High Voltage DC-DC Converter

Core positioning: To provide clean and reliable high-voltage power supply for compact and precision equipment, balancing low noise and high programmability

Core advantages:

Wide voltage coverage: Output voltage from 0-100V to 0-8kV, supporting positive and negative polarity (N suffix is negative voltage model)

Excellent performance: low ripple, low EMI/RFI, high stability, suitable for sensitive equipment integration

Flexible adaptation: Supports PCB direct installation, fly wire, and chassis installation (with adapter required) to meet different deployment needs

Key identification: UL certification number E139109, RoHS compliant, compliant with 94V-0 standard

Model and Output Specification Table

Model Output Voltage (positive and negative optional) Maximum Output Current Ripple (full load) Load Adjustment Circuit Adjustment Operating Frequency Range

C01 0-+100V 10mA <0.75% <0.1% <0.1% 200-250kHz

C02/C02N 0-±200V 5mA <0.05% <0.1% <0.1%/1% 250-350kHz/75-150kHz

C03 0-+300V 3.3mA <0.03% <0.1% <0.1% 200-300kHz

C05/C05N 0-±500V 2mA <0.004%/0.005% <0.07%/0.5% <0.1%/0.5% 250-350kHz/200-350kHz

C06/C06N 0-±600V 1.67mA <0.003% <0.1%/0.75% <0.1%/0.75% 250-300kHz/125-300kHz

C10/C10N 0-±1000V 1mA <0.005%/0.002% <0.3%/0.5% <0.3% 200-250kHz/100-125kHz

C12/C12N 0-±1250V 1mA <0.004%/0.003% <0.1%/0.175% <0.1% 200-250kHz/100-125kHz

C15/C15N 0-±1500V 0.67mA <0.002% <0.1%/0.2% <0.1%/0.2% 100-125kHz/75-100kHz

C20/C20N 0-±2000V 0.5mA <0.002% <0.15% <0.1% 75-100kHz

C25/C25N 0-±2500V 0.4mA <0.1%/0.2% <0.3%/0.5% <0.2% 125-150kHz

C30/C30N 0-±3000V 0.33mA <0.1%/0.2% <0.3% <0.05%/0.075% 75-100kHz

C40/C40N 0-±4000V 0.25mA <0.1% <0.25%/0.2% <0.2%/0.1% 50-125kHz/75-150kHz

C50/C50N 0-±5000V 0.2mA <0.1% <0.35%/0.25% <0.1% 75-150kHz/125-175kHz

C60/C60N 0-±6000V 0.166mA <0.1% <0.25% <0.1%/0.15% 125-175kHz

C80/C80N 0-±8000V 0.125mA <0.2% <0.75% <0.15%/0.25% 100-150kHz

Key electrical parameters

(1) Input parameters

Characteristic specification remarks

Input voltage range 11.5-16V DC positive input

Input current no load<100mA, full load<250mA-

Input capacitor 440 μ F (low ESR) ensures input stability

(2) Programming and Control Parameters

Characteristic specification remarks

Programming voltage 0-5V DC compatible with DAC, high impedance input

Programming current<100 μ A-

Response time<250ms Full load, full range response

Set point accuracy ± 1%. After preheating for 1 hour, at 25 ° C

Gain adjustment range of 5% -10%. External potentiometer adjustable for calibration

Linearity<1% Output voltage range of 15% -100%

(3) Stability parameters

Characteristic specification remarks

Short term stability<0.01%/hour at full load, 25 ° C

Temperature coefficient (temperature drift)<50ppm/° C typical value, within the working temperature range

Thermal shock limit of 1 ° C/10 seconds to avoid sudden temperature changes affecting performance

Mechanical and installation specifications

(1) Mechanical parameter table by model

Power level, model range, dimensions (length x width x height), weight, and volume

Low high voltage (100V-2kV) C01-C20 1.40 × 1.11 × 0.50 inches (35.56 × 28.19 × 12.70mm) 31 grams (1.1 ounces) 0.77 cubic inches (12.62 cubic centimeters)

Medium high voltage (2.5kV-4kV) C25-C40 1.75 × 1.11 × 0.50 inches (44.45 × 28.19 × 12.70mm) 36.8 grams (1.3 ounces) 0.96 cubic inches (15.77 cubic centimeters)

High voltage (5kV-8kV) C50-C80 2.10 × 1.11 × 0.50 inches (53.34 × 28.19 × 12.70mm) 50.9 grams (1.8 ounces) 1.16 cubic inches (18.93 cubic centimeters)

(2) Installation and Accessories

Pin definition (5 pins in total): 1 pin (+input), 2 pins (ground), 3 pins (programming voltage), 4 pins (high voltage output/return), 5 pins (shell ground)

Standard installation: PCB installation, recommended aperture 0.052 inches, solder pad 0.082 inches

Optional accessories:

Flywire (FL suffix): Suitable for C01-C15 models, convenient for non PCB installation scenarios

CM3 adapter kit: compatible with C25-C40 models, supports chassis installation, includes SHV output connector, reverse polarity protection

CM4 adapter kit: compatible with C50-C80 models, supports chassis installation, includes LGH output connector, additional filtering

Environment and reliability

Working temperature: -10 ° C to+60 ° C (shell temperature), thermal management is required

Storage temperature: -20 ° C to+90 ° C

Anti interference: using quasi sine wave oscillator, shielded transformer and excellent filtering technology, with extremely low EMI/RFI

Protection: Sealed design, resistant to immersion cleaning process

Mean Time Between Failures (MTBF):>26000 hours (Bellcore TR-332 standard, C10 model)

​Order Information

Model naming convention: C+output voltage code+polarity (blank is positive, N is negative)+flying wire (blank is standard, FL is flying wire)

Example: C10N (1kV negative voltage standard version), C05FL (500V positive voltage flying wire version)

Attention: The CM series adapter kit does not include C-series modules and needs to be ordered separately

XP POWER EHL05 Series AC-DC Power Supply

Product Overview

Product Name: EHL05 Series AC-DC Power Supply

Core positioning: Low power PCB installation power supply, designed specifically for three-phase 480VAC systems, catering to both industrial and household scenarios

Mechanical format:

Open (model suffix – P): Size 49.3 × 25.0 × 22.4mm (1.94 × 0.98 × 0.88 inches), Weight 23g (0.051lbs)

Package: Size 52.4 × 27.2 × 23.0mm (2.06 × 1.07 × 0.91 inches), Weight 70g (0.154lbs)

Core advantages: wide input range, optional dual mechanical formats, high isolation voltage, wide temperature operation, global safety certification

Model and output specifications

Model Output Voltage Output Current Efficiency (115VAC Full Load) Output Power

EHL05US03 3.3VDC 1.52A 75% 5W

EHL05US05 5.0VDC 1.00A 80% 5W

EHL05US09 9.0VDC 0.56A 83% 5W

EHL05US12 12.0VDC 0.42A 83% 5W

EHL05US15 15.0VDC 0.33A 83% 5W

EHL05US24 24.0VDC 0.21A 84% 5W

EHL05US48 48.0VDC 0.105A 85% 5W

Key electrical parameters

(1) Input parameters

Characteristic specification remarks

Input voltage range 85-528VAC supports phase to phase/relative neutral line operation

No load input power 0.3W-

Surge current 40A 230VAC, 25 ° C cold start

Input protection requires an external 2.0A/600V fuse-

There is no Class II structure for ground leakage current and no need for grounding

Overvoltage category OVC III meets relevant safety standards

(2) Output parameters

Characteristic specification remarks

Output voltage range 3.3-48VDC single voltage output

Initial setting accuracy ± 1.0% under 50% load

Minimum load 0A, no minimum load required

Ripple and noise 3.3-9V model 50mV pk pk; Other 0.5% pk pk 20MHz bandwidth, 230VAC input, 25 ° C

Overvoltage protection 115% -140% Vnom automatic recovery

Overload protection 110% -200% hiccup mode, restart after tripping

Short circuit protection supports hiccup mode and automatic recovery

Temperature coefficient 0.05%/° C-

(3) Other key parameters

Characteristic specification remarks

Isolation voltage 4000VAC input-output

Switching frequency 17-75kHz varies with load

Power density 19.5W/cm ³, open (- P) version only

Mean Time Between Failures (MTBF) 550-600khr MIL-HDBK-217F standard,+25 ° C GB

Environment and reliability

Operating Temperature

3.3V/5V model: -25 ° C to+80 ° C (packaged+45 ° C with linear derating to 60%); Open+reduced to 60% after 70 ° C)

Other models: -40 ° C to+80 ° C (packaged+60 ° C with linear derating to 60%); Open+reduced to 60% after 75 ° C)

Storage temperature: -40 ° C to+85 ° C

Working humidity: 95% RH (non condensing)

Working altitude: 4000m

Impact resistance: IEC68-2-27 standard, 30g, 11ms half sine wave, 3 times on each of the 6 axes

Vibration resistance: IEC68-2-6 standard, 2g, 10Hz-500kHz, 10 minutes/cycle, 60 minutes per axis

Safety and Compliance

Safety certification: IEC62368-1, UL62368-1, EN62368-1, EN60335-1, CE, UKCA (compliant with applicable directives/regulations)

EMC Compliance:

Emissions: Conducted EN55032 Class B (requires external components), radiated EN55032 Class B (requires external components), harmonic current EN61000-3-2 Class A, voltage flicker EN61000-3-3

Immunity: EFT/Surge EN61000-4-4 (3A), Surge EN61000-4-5 (2A wire to wire), Conducted Immunity EN61000-4-6 (10Vrms), etc

Pin and installation

Pin functions: 1-pin (L1), 2-pin (L2), 3-pin (+Vout), 4-pin (- Vout)

Installation requirements: PCB mount, open version with 4 Φ 1.00mm mounting holes, encapsulated version with 4 Φ 1.80mm mounting holes

XP Power focuses on global solutions for power conversion

​Enterprise Overview

Core positioning: A global solution provider specializing in power conversion, providing standard products, customized engineering services, and green power solutions

Key qualifications: Listed on the London Stock Exchange with annual sales of $150 million, certified with ISO9001 (Quality Management), ISO13485 (Medical Equipment), ISO14001 (Environmental Management), member of EICC, and a constituent stock of FTSE4Good Index

Global layout: four regional headquarters in North America, Europe, Germany, and Asia, covering a global sales and engineering support network, with production bases located in Kunshan, China and Vietnam (certified as Singapore Green Building)

Product System Detailed Explanation

(1) AC-DC power supply series

Power Range Core Product Key Parameters Application Scenarios

5-10W ECE05/10, ECL05/10 output 3.3-48VDC, standby power consumption<0.3W, peak load capacity for small electronic devices and PCB installation

25-100W ECL25/30, ECS25-60 single/multiple output, Class I/II, conversion/forced cooling industrial control, instrumentation

150-300W CCB200/250, SDF300 efficiency up to 95%, remote switch, medical BF certified medical equipment, 1U server

350-1000W SHP350-1000, MFA350 sturdy structure, wide temperature range (-20 ° C to+70 ° C), current sharing industrial automation, harsh environment

1500-3000W HDS500, HCP3000 programmable output (0-105%), parallel operation, three-phase inverting input, high-power industrial equipment, semiconductor production

(2) DC-DC Converter Series

Power Range Core Product Key Parameters Application Scenarios

0.25-3W IK, IA, IB isolation voltage 1000-3000VDC, SIP/DIP packaged micro electronics and sensors

4-20W JCD04-06, JTA10-20 4:1 wide input range, remote switch, efficiency 89% industrial control, communication equipment

30-150W RDC30, ICH100-150 brick type packaging (half brick/full brick), substrate cooling, remote sensing railway equipment, aviation electronics

200-600W QSB200-600, MCC400-600 multi output configurable, compliant with MIL-STD standard for defense equipment and high-power industrial modules

(3) Special product series

LED driver (LDU series): power 5-56W, constant current output (150mA-1000mA), supports PWM/analog dimming, IP67 waterproof, EN61347 compliant

External/desktop power supply (VEP, AFM series): 8-250W, Energy Efficiency Level V, CEC2008/EASA2007 compliant, replaceable input plug

Defense power supply (MTC, DSF series): 5-500W, compliant with MIL-STD-461/1275, DEF-STAN standards, shock and vibration resistant, -55 ° C low temperature operation

Core product features

(1) Performance advantages

Efficiency: 85% -92% for conventional products, 95% -97% for high-end models (such as CCB series)

Wide temperature adaptation: Industrial grade -40 ° C to+70 ° C, Defense grade -55 ° C to+105 ° C

Output accuracy: Line adjustment ± 0.5% – ± 1%, load adjustment ± 1% – ± 3%, ripple noise ≤ 1% pk pk

Special features: remote switch/induction, current sharing, programmable output, peak load capacity (some models up to 600W)

(2) Safety and Compliance

Security certification: IEC62368-1 (IT/Industrial), IEC60601-1 (Medical) UL62368-1、CE、UKCA

EMC compliance: Conducted emission Class B, radiated emission Class A, in compliance with EN55032 and EN61000 series standards

Protection mechanism: overvoltage, overload, overheating, short circuit, fan fault protection, automatic recovery function

(3) Green and environmentally friendly

Standby power consumption: Most products have a power consumption of less than 0.3W-0.5W, which complies with the ErP limit

Energy Efficiency Level: External power supply reaches Energy Efficiency Level V

Environmentally friendly design: No harmful substances, production base has obtained ISO14001 certification, packaging uses FSC certified paper

Customization and Engineering Services

Service scope: Provide mechanical design (3D modeling, thermal simulation), electrical design (filtering, embedded microprocessors), software programming (I2C/RS232 protocol), compliance testing (EMC, HALT/HASS) for special needs

Advantages: Developed based on mature standard platforms, low-cost, short cycle, global local engineering support

Typical scenarios: Customization of medical equipment, adaptation to harsh industrial environments, and special defense requirements

Application Fields

Medical field: hospital equipment (such as monitors), household medical equipment, compliant with IEC60601-1, low leakage current (<300 μ A)

Industrial field: factory automation, testing and measuring instruments, hazardous environment equipment, wide temperature range, robust structural design

Technical fields: communication equipment, semiconductor production equipment, outdoor electronics, high power density, low noise

Defense field: aviation electronics, vehicle electronics, military equipment, compliant with MIL-STD standards, anti-interference, anti vibration

XP POWER HDA1500 Series AC-DC Power Supply

Product Overview

Product Name: HDA1500 Series AC-DC Power Supply

Core positioning: High power (1.5kW) medium to high voltage adaptive power supply, supporting multi scenario industrial applications

Core advantages: wide voltage output range, high efficiency, multiple protection mechanisms, flexible communication interface, support for parallel connection and current sharing

Physical parameters: Weight 2.6kg (5.7lb), fixed with M4/M8 screws (low voltage model 4-M4, high voltage model 8-M4), screw torque 1.2N-m (low voltage), 1.8N-m/2.8 ± 0.2N-m (high voltage)

Core performance parameters

(1) Input parameters

Characteristic specification remarks

Input voltage 115/230VAC suitable for different power supply scenarios

Under rated load with input current of 18A (115VAC)/9A (230VAC)

Surge current 30A (115VAC)/45A (230VAC), peak current at startup moment

Under the condition of ground leakage current 2.0mA 264VAC/60Hz

Input protection F20A/250V internal fuse overcurrent protection

(2) Output parameters

Characteristic specification remarks

Output power of 1.5kW, unified rated power for all models

The output voltage range is 12.0VDC-400.0VDC, with 11 models covering different voltage requirements

The output current range is 0.0A-125.0A. The lower the voltage, the larger the current (e.g. 12VDC corresponds to 125A, 400VDC corresponds to 3.75A)

Efficiency 89% -93% 12VDC model 89%, 57VDC model up to 93%

Voltage regulation ± 5.0% manually adjusted through potentiometer (RS4 option supports manual voltage/current regulation)

Voltage programming 0% -105% rated output supports flexible configuration of output voltage

Line regulation ± 1% V1 output, within the load range of 0-100%

Load regulation ± 1% (main output)/± 3% (5VDC backup), higher stability of main output

Ripple and noise ≤ 1% pk pk 20MHz bandwidth measurement, equipped with 305mm twisted pair cable and capacitor terminal

Holding time 8-14ms under 230VAC full load conditions

Transient response ≤ 1% (1.25% for 12VDC models) during 25% step load changes

Temperature coefficient ± 0.02%/° C, low rate of change of output voltage with temperature

Remote induction compensation with a maximum voltage drop of 0.5VDC ensures the accuracy of remote load power supply

Backup output 5VDC/1.0A continuous output when AC power supply is enabled

(3) Environment and reliability

Working temperature: -25 ° C to+60 ° C (linear derating above 50 ° C, load at 60% of rated value at 60 ° C)

Storage temperature: -40 ° C to+85 ° C

Working humidity: 5% -90% RH (non condensing)

Vibration tolerance: 10-500Hz, 10 minutes/cycle, 60 minutes/axis (compliant with IEC68 standard)

Cooling method: Built in fan, the speed increases with the increase of load and internal temperature

Mean Time Between Failures (MTBF): 1000khrs (MIL-HDBK-217F, 25 ° C GB)

Model and output specifications

Model Output Voltage (VDC) Output Current (A) Efficiency

HDA1500PS12 12.0 0.0-125.0 89%

HDA1500PS15 15.0 0.0-100.0 90%

HDA1500PS24 24.0 0.0-62.5 92%

HDA1500PS30 30.0 0.0-50.0 92%

HDA1500PS36 36.0 0.0-41.7 92%

HDA1500PS48 48.0 0.0-31.3 92%

HDA1500PS57 57.0 0.0-26.3 93%

HDA1500PS120 120.0 0.0-12.5 92%

HDA1500PS150 150.0 0.0-10.0 92%

HDA1500PS250 250.0 0.0-6.0 92%

HDA1500PS400 400.0 0.0-3.75 92%

Protection function and status indication

(1) Protection function

Protection type specification recovery method

Overvoltage protection (OVP) tracks output voltage for AC restart or recovery through INH signal

Over temperature protection with built-in thermal protection and automatic recovery

Overload protection at 105% rated power, automatic recovery in constant current mode

Short circuit protection supports automatic recovery

Fan fault protection support status LED prompt

Input undervoltage protection: When the AC input is lower than the starting voltage, trigger voltage recovery and restart

(2) Status LED indication

Meaning of LED status

Medium speed flashing DC output disabled (remote mode)

Fast flashing DC output overvoltage protection mode

Constant brightness DC output overcurrent protection mode

Slow flashing internal high temperature/fan malfunction

Double flash AC input below starting voltage

Three flash internal malfunction

Alternating flashing establishes parallel connections

Control and Interface

(1) Interface type and protocol

Interface Options Communication Protocol Function Support

Standard Model XP Standard Protocol (ASCII Command) Basic Control Function

-PMB RS-485, I2C PMBUS protocol, supports parallel connection and current sharing

-MOD RS-485, I2C MODBUS, PMBUS protocols, supporting parallel connections and current sharing

-RS4 RS-485 XP standard protocol, supports manual voltage/current regulation

-ETH Ethernet supports ARP, DHCP, SNMP, TCP/UDP, etc., and supports parallel connections and current sharing

(2) Core control function

Remote enablement: Controlled through EN+and EN – pins, supporting internal 5V backup power supply, external transistor or external voltage source triggering

Current sharing: – PMB/- MOD/- ETH models support, low voltage models can be paired with remote/local induction, high voltage models only support local induction

Power OK (POK) signal: open drain output (40V/20mA/<0.5W), low level when the power supply is normal

Parallel connection: supports multiple devices to work in parallel and expand power output

(3) Interface card pin configuration (core pins)

Interface Type Core Pin Function Adaptation Model

-PMB/- MOD (low voltage) VS+/- (remote sensing), EN+/- (enable), CANL/CANH (bus), RS485-A/B (communication) low voltage 12-120VDC model

-PMB/- MOD (high voltage) EN+/- (enable), CANL/CANH (bus), RS485-A/B (communication), AUX (backup power) high voltage 150-400VDC model

-RS4 VS+/- (remote sensing), EN+/- (enable), RS485-A/B (communication), POK (power OK) full voltage models

-ETH CANL/CANH (bus), POK (power OK), Ethernet RJ45 port full voltage model

Compliance and Certification

Safety certification: CB (IEC62368-1), UL62368-1, EN62368-1, CE, UKCA

EMC emissions: Conducted emission EN55032 Class A, Radiated emission EN55032 Class A, Harmonic current EN61000-3-2 Class A, Voltage flicker EN61000-3-3

EMC immunity: ESD (EN61000-4-2, ± 4kV contact/± 8kV air), radiation immunity (EN61000-4-3, 3V/m), surge (EN61000-4-5, ± 1kV line to line/± 2kV line to ground), etc

XP POWER SMP350 Series AC-DC Power Supply

Product Overview

Product Name: SMP350 Series AC-DC Power Supply

Core attributes: Fan cooling (FAN COOLED), power range 300-350W, enclosed structure design, suitable for industrial, medical, instrumentation and other scenarios

Core advantages: sturdy industrial grade structure, wide temperature range, high efficiency, low noise, convenient remote control, multiple safety certifications

Physical parameters: Size 3.6 × 7.0 × 1.7 inches (91.4 × 177.8 × 43.1mm), weight 1.5lbs (0.68kg), power density 13W/in ³

Key performance parameters

(1) Input parameters

Characteristic Minimum Value Typical Value Maximum Value Unit Remarks

Input voltage range 85-264 VAC, 100% load at 90VAC, derating to 90% at 85VAC

Input frequency 47-63 Hz-

Power factor -0.9- EN6100-3-2 Class A,>125W is Class C

Input current -4.7 A 90VAC, 100% load

No load input power -1.25/2.6- W 115VAC/230VAC (prohibited state)

Surge current -130-A 230VAC, 25 ° C cold start

Ground leakage current -500 μ A 264VAC/60Hz; Medical low leakage version<300 μ A needs to contact sales

(2) Output parameters

Characteristic Minimum Value Typical Value Maximum Value Unit Remarks

The output voltage is 12-48 VDC, and different models correspond to fixed voltages (such as SMP350PS24 which is 24VDC)

Initial setting accuracy – ± 1% under 50% load of rated value

Voltage regulation range ± 2–%-

Load regulation -1%-

Line regulation – ± 0.5% input voltage 90-264VAC, based on rated value

Ripple and noise -1% 20MHz bandwidth, 1.5% (peak to peak) for 12V models

Hold time 10– ms-

Transient response deviation -4% 50% -75% -50% load variation, restored to ± 1% within 500 μ s

Overvoltage protection 115-140% Vnom AC restart reset

Overload protection 110-150%, restart after tripping

Start time -1 second 115/230VAC, full load

Temperature coefficient -0.02%/° C after preheating for 20 minutes

(3) Environment and reliability

Working temperature: -40 ° C to+70 ° C (linear derating above+50 ° C, 50% of rated power at+70 ° C)

Storage temperature: -40 ° C to+85 ° C

Working/storage humidity: 5% -95% RH (non condensing)

Impact resistance: ± 3 × 30g, 3 times per plane, a total of 18 times (compliant with EN60068-2-27/47)

Vibration resistance: 10-500Hz, 2g sweep frequency, three plane resonance tolerance (compliant with EN60068-2-6)

Mean Time Between Failures (MTBF): 570 khrs (MIL-HDBK-217F,+25 ° C GB)

Model and output specifications

Model Output Voltage (VDC) 90-180VAC 180-264VAC

Output current (A) Output power (W) Output current (A) Output power (W)

SMP350PS12 12.0 25.00 300 25.00 300

SMP350PS15 15.0 20.70 310 22.00 330

SMP350PS18 18.0 17.80 320 19.40 350

SMP350PS24 24.0 13.75 330 14.60 350

SMP350PS28 28.0 11.80 330 12.50 350

SMP350PS36 36.0 9.20 330 9.70 350

SMP350PS48 48.0 7.30 350 7.30 350

Certification and Compliance

Safety certifications: IEC62368-1, IEC60601-1 (Medical), IEC60950-1, UL62368-1, CSA C22.2 series, ANSI/AAMI ES60601-1:2005, etc

EMC compliance: Conducted emission EN55011/32 Class B, Radiated emission Class A; Harmonic EN61000-3-3; Immunity meets the EN61204-3 and EN61000-4 series standards

Isolation level: Primary Secondary 2 x MOPP, Primary Ground 1 x MOPP, Secondary Ground 1 x MOPP (compliant with IEC60601-1 Ed 3)

Other markings: CE, UKCA certification, equipment protection level Class I

​Interface and Control

(1) Terminal block (TB1) pin function

Pin Function Pin Function

1 Line (live) 6-V (negative)

2 Neutral (Neutral) 7-V (Negative)

3 Ground —

4+V1 (positive electrode) —

5+V1 (positive electrode) —

(2) Pin function of signal connector (J4)

Pin Function Pin Function

1+Sense 6 N/C (unused)

2-Sense (Negative Induction) 7 N/C (Not Used)

3 XP (internal use) 8 N/C (unused)

4 Prohibit LO (prohibit low level) 9 N/C (unused)

5 Prohibit HI (prohibit high level) 10 N/C (unused)

(3) Control function

Remote switch: Turn off V1 and fan at<0.4V, open circuit or turn on at>4V; Short circuit between Inhibit HI and Inhibit LO to enable output

Remote sensing: Compensate for a total voltage drop of 0.5V

XP POWER MP Series AC-DC Power Supply

Product Overview

Product Name: XP MP Series AC-DC Power Supply

Power range: 300-2400 Watts (additional power can be increased when the high input voltage is 181-264VAC, such as F3+200W)

Core advantages: Supports 1-24 outputs, floating output design, SEMI F47 compliance (high input voltage only), 3-year warranty, MTBF up to 750000 hours, suitable for global critical system power supply needs

Security and EMC certification:

Specific standards for certification types

Safety certification EN62368-1, UL62368-1, CSA62368-1 (cUL), CE, UKCA

EMC emissions EN55032 Level B (conduction)

Electromagnetic Immunity EN61000-4 Series (ESD/Radiation/EFT Level 3, Performance Standard A)

Harmonic/flicker EN61000-3-2 Class A, EN61000-3-3

Electrical specification details

(1) Input parameters

Input voltage: 90-264 VAC (wide voltage range)

Input frequency: 47-63 Hz

Surge current: Maximum 40A at 230VAC cold start (25 ℃)

Power factor: Complies with EN61000-3-2 Class A

Leakage current:<1.5 mA

Input protection: built-in fuse (differentiated by chassis model)

Chassis model, fuse specifications

F3/FF T6.3A/250V

F4/F6 T10A/250V

F7 T12A/250V

F8 T15A/250V

FX T20A/250V

(2) Output parameters

Output voltage: Depending on module type (2-60V), supports ± 5% voltage fine-tuning

Adjustment accuracy:

Line adjustment: typical 0.1%, maximum 0.3%

Load regulation: Single output and dual/triple output V1 maximum 1%; Dual/triple output V2/V3 maximum 2% (E module V1 requires ≥ 10% load, K module V1 requires ≥ 5% load)

Ripple and noise: 50mV or 1% pk pk (whichever is greater), 20MHz bandwidth

Holding time: minimum 20ms

Temperature coefficient: 0.03%/° C

Protection function:

Overvoltage protection (OVP): Single and dual/triple V1 are 115-130% Vnom (G/H module has no OVP)

Overload protection:<150% rated power

Short circuit protection: continuous tripping+restart (hiccup mode)

(3) Isolation characteristics

Input output: 3000 VAC

Input ground: 1500 VAC

Output ground: 500 VAC

Configuration plan (chassis+module+options)

(1) Chassis selection (classified by power)

Chassis model, rated power, high voltage, additional power, applicable module quantity

F3 300W+200W 1-3 pieces

FF 350W+175W 1-3 pieces

F4 400W+200W 1-4 pieces

F6 600W+150W 1-4 pieces

F7 700W+200W 1-4 pieces

F8 800W+200W 1-6 pieces

FX 1000W+200W 1-6 pieces

(2) Output module type

Single output module: A/J/B/C/H series, voltage 2-60V, current 2-100A (example: B3)= 5V@60A , JG= 10V@18A )

Dual output module: G/K/D series, maximum power 150W (example: G2)= 15V@3A + 15V@3A , K2= 5V@10A + 12V@8A )

Three output modules: E series (Example: E1)= 5V@20A + 12V@2A + 12V@2A )

(3) Option code (function extension)

Function description of option code

01-06 Parallel connection of B/C modules (e.g. 01=1-2 slots parallel connection of B modules)

21-25 J modules in parallel (such as 22=2-3 slot J modules in parallel)

1R reverse airflow (standard fan exhaust)

1S low noise (only F8/FX, standard intake)

2R Reverse Low Noise Airflow (F8/FX Only)

Environmental and mechanical parameters

(1) Environmental adaptability

Operating Temperature

Standard model: 0 ° C to+70 ° C (50% power when linearly rated to 70 ° C after 50 ° C)

Reverse airflow model: 40 ° C to+60 ° C (50% power when linearly rated to 60 ° C after 40 ° C)

Storage temperature: -40 ° C to+85 ° C

Working altitude: 3000 meters

Impact resistance: 30g, 11ms (half sine wave), 3 times per axis, a total of 18 times (EN60068-2-27)

Vibration resistance: 2g, 10-500Hz, 10 scans on each of the 3 axes (EN60068-2-6)

(2) Mechanical details

Size and weight (example):

Chassis model size (inches/millimeters) Weight (lb/kg)

F3(300W) 8.88×5.00×4.20(225.6×127.0×106.7) 2.80/1.27

FF(350W) 9.94×5.00×4.20(252.5×127.0×106.7) 3.95/1.80

F8(800W) 11.00×7.00×6.20(279.4×177.8×157.5) 3.96/1.80

Connectors: AC input (Molex 26-60-7050), standby output (Molex 39-01-4033), logic connector (AMP 87631-5), etc

Signal and control functions

Core signals: AC OK (power failure warning ≥ 5ms), DC OK (output voltage compliance indication), current sharing (single wire parallel), global prohibition, module prohibition, remote induction, voltage programming, 5V standby output

Remote sensing: supported by A/J/B/C/K and E modules V1 (compensating for a maximum voltage drop of 0.5V); D module supports return line voltage drop compensation (maximum 0.25V); H/G and E modules V2/V3 do not have this function

Module parallel/series connection: Single channel module and dual/triple channel module V1 can be connected in parallel to increase current; Single module can be connected in series to increase pressure (>80V, please consult sales)

YAMAHA RCX40 4-AXIS ROBOT CONTROLLER

Product Overview

Core positioning: A dedicated controller for four axis industrial robots, compatible with SCARA robots and Cartesian robots, focusing on efficient and precise control and compact design.

Core Features

Multi tasking function: Up to 8 tasks can be run simultaneously, supporting priority settings to improve system efficiency.

Programming ability: Equipped with BASIC like high-level language, compatible with industrial robot programming standard SLIM, and using compilation to achieve fast program execution.

Motion control: Supports Arch motion (freely set pick and place paths) and 3D CP control (linear/circular motion interpolation).

Compatibility: Software servo control achieves unit standardization, compatible with most YAMAHA robot models, and simplifies maintenance.

Certification and Compliance: Compliant with CE certification related directives (Machinery Directive, Low Voltage Directive, EMC Directive), operating in SAFE mode by default.

Safety regulations

Security category core requirements risk warning

Warning 1. It is necessary to design a safety interlock circuit and activate the emergency stop terminal;

2. Before installation/wiring, all power phases must be cut off;

3. Prohibited from use in flammable gas environments (non explosion proof design). Violation may result in fatal injury or death

CAUTION 1. The distance between the control line and the power line should be ≥ 100mm to avoid interference;

2. Data needs to be regularly backed up to external storage;

3. Tighten the terminal screws to the specified torque to avoid short circuits;

4. Disposal as industrial waste may result in injury or equipment damage if violated

NOTE 1. Simplified explanation of key operational steps;

2. Some CAUTION items may be upgraded to serious risk auxiliary safety operations in specific environments, and strict compliance is required

Environmental and Protection Requirements

Working temperature: 0-40 ℃ (continuous operation guarantee), storage temperature: -10-65 ℃

Humidity: working environment 35% -85% RH (non condensing), storage environment ≤ 95% RH (non condensing)

Physical protection: IP20 protection level, resistant to conductive dust and corrosive gases

Hardware and interface configuration

Core hardware components

Host: Supports up to 4 axis controls, including POWER/SRV/ERR status indicator lights

Optional devices: MPB handheld programmer (including emergency stop button), expansion I/O board (up to 4 pieces), regeneration unit (configured as needed)

Cable specification: X-CA 011 system cable (LIYCY-TP 18 × 2 × 0.25 mm ²), available in lengths of 8m/15m/30m

Interface details

STD. DIO interface: 10 dedicated inputs, 11 dedicated outputs, 16 universal inputs, 8 universal outputs, supporting NPN/PNP specifications

SAFETY I/O interface: safety related I/O such as emergency stop input, enable switch signal, etc

RS-232C interface: supports data communication with the upper computer, with configurable parameters (baud rate 4800-57600bps, etc.)

Power supply and load specifications

Main power supply: AC200-230V single-phase, allowable voltage fluctuation range -15%~+20%

Load adaptation: resistive load up to 600 Ω, inductive load up to 1mH, capacitive load up to 100 µ F

Operation mode and core functions

Key parameters of core functions in operation mode

AUTO mode program automatic execution, task switching, speed adjustment (1% -100%), breakpoint setting supports PTP/ARCH/LINEAR motion modes

MANUAL mode robot manual movement, point data teaching/editing, absolute reset, coordinate setting manual speed can be adjusted step by step/fine tuning

Program creation/editing/compilation, directory management, user function key registration, maximum 9999 lines per program, storage limit of 100 programs

SYSTEM mode parameter configuration (robot/axis/communication parameters), system initialization, fault diagnosis support data backup to internal Flash ROM

UTILITY mode emergency stop cancellation, motor power switch, execution level setting support access permission hierarchical control

Core function supplement

Data management: supports editing and storage of point data, tray definitions, shift coordinates, and hand definitions, with a point number range of 0-4000

Communication function: RS-232C supports online command execution, data transmission, and supports XON/XOFF or RTS/CTS stream control

Fault diagnosis: supports error history query (up to 500 records), controller self-test, battery voltage monitoring

Installation and maintenance

Key installation requirements

Wiring: The distance between the control line and the power line should be ≥ 100mm, and the cable should be threaded or fixed to avoid pulling or pulling

Installation gap: top/side ≥ 50mm, rear ≥ 30mm (to ensure heat dissipation)

Grounding: It must be reliably grounded, and the cross-sectional area of the grounding wire should be ≥ 2.0mm ²

Maintenance cycle and operation

Verification testing: once every 10 years (refer to security manual HI 801 003 E)

Battery replacement: The absolute battery life is about 1.5 years, and it needs to be charged after replacement (B3 battery fully charged for 48 hours, B4 battery fully charged for 96 hours)

Software update: When the system is shut down, load the latest version and the controller needs to be in STOP state

Fault handling

Diagnostic tool: MPB screen error prompt, error history query, self diagnostic function

Common faults: abnormal power supply, communication failure, motor overload, absolute reset failure, etc. Provide corresponding troubleshooting procedures

Compliance and Disposal

Battery disposal: California in the United States has processing restrictions on lithium manganese dioxide batteries and requires compliant disposal

Disposal requirement: When disposing of products, they should be treated as industrial waste

Warranty Statement: The warranty period is 18 months after shipment, 1 year after installation, or 2400 hours of operation (whichever comes first). Natural wear and tear, human modification, and other situations are not covered by the warranty

HIMA X-AO 16 01 HIMax  ®  Analog Output Module

Core technical specifications

(1) Electrical and output parameters

Category specific specifications

Supply voltage 24 VDC (allowable range: -15%~+20%), SELV/PELV standard

Input current maximum 1.3A, minimum 0.6A (when all outputs are turned off), 80mA per channel

Output channel single channel connection: 16; Redundant connections: 8 (only odd numbered channels AO1, AO3… AO15)

Output range nominal: 4~20 mA; operating: 0~23 mA

Resolution and accuracy 16 bits (10000 digits in SILworX), LSB ≤ 2 µ A; accuracy at 25 ℃ ≤ ± 0.2% full scale, full temperature range ≤ ± 0.5% full scale

Load capacity: maximum resistance of 600 Ω, maximum inductance of 1mH, maximum capacitance of 100 µ F (parallel resistance load)

The response characteristic establishment time is 5ms, and the fault shutdown time is 16ms (in accordance with the principle of “power-off tripping”)

(2) Environmental and physical parameters

Working temperature: 0~+60 ℃, storage temperature: -40~+85 ℃

Humidity: Maximum 95% relative humidity (without condensation)

Protection level: IP20

Dimensions (H × W × D): 310 × 29.2 × 230 mm, weight approximately 1.2kg

Altitude:<2000m, pollution level: Level II (IEC/EN 61131-2)

Hardware composition and connection

(1) Compatible connector board

Model, type, and purpose

X-CB 014 01 single channel, screw terminal single module screw terminal wiring

X-CB 014 02 redundant, screw terminal dual module redundant screw terminal wiring

X-CB 014 03 Single Channel, Cable Plug Single Module Cable Plug Wiring

X-CB 014 04 redundancy, cable plug dual module redundant cable plug wiring

Mechanical coding: The connector board and module are protected against accidental insertion through wedge-shaped coding, and the coding position follows the X-CB 014 series specifications

(2) System cable

Model: X-CA 011 (LIYCY-TP 18 × 2 × 0.25 mm ²)

Length: standard 8m, 15m, 30m, minimum bending radius: fixed installation 5 x cable outer diameter, flexible application 10 x cable outer diameter

Characteristics: Flame retardant and self extinguishing (compliant with IEC 60332-1-2/-2-2), color coding follows DIN 47100

(3) Wiring method

Single channel wiring: Use X-CB 014 01/03 to directly connect the actuator

Redundant wiring (serial): using X-CB 014 02/04, dual modules installed adjacent to each other, sharing actuators

Closed loop control: AO output → actuator → AI input (such as X-AI 32 01) → processor module, forming a feedback loop

FTA connection: Through X-FTA 002 01/X-FTA 009 02, connect the module to the on-site terminal components via system cables

HART communication: The handheld device is connected in parallel at both ends of the actuator, and the residual error after compensating for communication current fluctuations is ≤ 2% of the full range

Configuration and Operation (Based on SILworX Tool)

(1) Core configuration items

Key parameter description for configuring labels

Module Noise Blanking is activated by default, and the processor module delays response to transient faults

Missing modules in the redundant group of Spare Modules are not considered as faults and are automatically shut down by default

I/O submodule AO16_01 Background Test Error: True=Test Fault, False=Normal

I/O submodule AO16_01 Restart on Error Force the faulty module to restart and self check, default shutdown

The default mapping value for Channels 4mA/20mA is 4.0/20.0, and unused channels should be kept as default

After activating Channels redundancy, it is added to the redundancy group and is turned off by default

Channels status (Channel OK): True=Channel normal, False=Channel fault (output set to 0)

(2) Diagnostic status code

Module Status: 32-bit WORD, such as 0x00000001=module fault, 0x00000010=L1+voltage fault

Submodule Status: For example, 0x00000040=module shutdown due to overcurrent, 0x00000010=temperature threshold 1 overtemperature

Channel diagnosis: supports open circuit detection (OC) and OC Monitoring Defect

​Safety and maintenance requirements

(1) Security protection

ESD protection: Only authorized personnel with ESD knowledge are allowed to operate, and must wear anti-static wristbands. Unused modules must be stored in their original packaging

Fault response: In case of module failure, all outputs should be turned off within 16ms; When there is a channel failure, turn off the corresponding channel group (2 channels), and the Error LED will light up

Ex area use: Additional explosion-proof measures need to be taken to avoid sparks caused by plugging and unplugging loaded connectors

(2) Maintenance and disposal

Verification testing: to be conducted every 10 years, refer to the security manual HI 801 003 E

Operating system update: Use system downtime to load the latest version, modules need to be in STOP state

Repair authorization: Only HIMA company has the right to repair, unauthorized intervention will result in safety function failure and warranty failure

Transportation and discontinuation: Original packaging is required for transportation (to prevent ESD and mechanical damage); Discontinuation requires disassembly from the substrate and disposal according to environmental requirements

HIMA HIMax  ® System Manual

System core positioning and security level

Product type: Safety related control system, used for control tasks in the process and factory automation industry (such as process controllers, protection systems, burner systems, etc.).

Security certification:

Complies with IEC 61508 standard and supports SIL 3 level.

Compliant with EN 954-1 standard, reaching Category 4 level.

Compliant with ISO 13849-1 standard, performance level e.

Core design principle: Supports both “de energizing to trip” and “energizing to trip” principles, with some models certified for use in fire alarm systems (DIN EN 54-2, NFPA 72).

System hardware composition and structure

Key specifications and functions of component types

Base Plates models: X-BASE PLATE 10 01 with 10 slots, 01/02 with 15 slots, and 01 with 18 slots; Expand up to 15 expansion substrates (a total of 16); Blank modules need to be inserted to ensure ventilation

Up to 4 processor modules, supporting redundant configuration; Installation location restrictions (slots 3-6 of rack 0, slots 3-4 of rack 1); Core functions: Running user programs, self testing, secure communication management

The I/O module includes digital/analog input/output and counter input modules; Support channel redundancy and module redundancy (2-3 layers); Some modules support sequence of events (SOE) recording

System bus dual redundancy (A/B bus), based on Ethernet technology; Copper cable up to 100m, fiber optic extension up to 19.6km; Cat. 5 (≤ 100Mbit/s) or Cat. 6 (1Gbit/s) cable required

Power supply 24VDC input (voltage range 19.2-30V); Support dual redundant power supply connection; Single substrate requires fuse protection of 63A or above

Software and Programming (Based on SILworX Tool)

Programming Fundamentals: Supports IEC 61131-3 standard functional blocks, can load up to 32 user programs, and supports multitasking scheduling (3 modes).

Variable management:

Types: local variables, global variables, input/output variables, etc.

Initial value: It is recommended to assign a secure initial value to physical input/communication variables. If not assigned, it defaults to 0.

System variables: pre-defined variables used to handle system properties such as temperature and power status.

Key functions:

Forcing function: supports global/local forcing, can set time limits, and requires authorized personnel to operate.

Event recording: Supports Boolean and scalar events, cache 5000 entries, and transmit them to third-party systems through X-OPC servers.

Loading methods: Download (interrupt running), Reload (uninterrupted running).

Redundant configuration (improves availability, not SIL level)

Key points for configuring redundant objects

1-4 redundant processor modules, with automatic synchronization configuration for newly added modules; Maintain safe operation of remaining modules during faults

I/O modules support module redundancy (2-3 modules of the same type) and channel redundancy; Configurable spare module to avoid false alarms

System bus dual bus (A/B), 2 system bus modules need to be inserted into each substrate; Prohibit cross connection

SafeEthernet communication supports redundant transmission paths; Standard protocols (Modbus, PROFIBUS) require user program management redundancy

Dual redundant power supplies are connected to terminals L1+/L1- and L2+/L2- to achieve voltage decoupling within the module

Operating environment and safety requirements

Environmental conditions:

Working temperature: 0-60 ℃ (testing limit -10-70 ℃), storage temperature -40-85 ℃.

Mechanical requirements: vibration tolerance (5-9Hz/3.5mm; 9-150Hz/1g), impact tolerance (15g/11ms).

Protection level: standard IP20, special scenarios require IP54+enclosure (compliant with EN 60204 and other standards).

Security protection:

ESD protection: Only authorized personnel with knowledge of ESD can modify the system or replace modules.

Prohibited use: public networks (such as the Internet) transmit security related data (without VPN/firewall); Exceeding the specified environment usage.

Emergency message: When the controller fails, the system automatically enters a safe state, and access to safety devices is prohibited in emergency situations.

​Whole life cycle management

Installation: Must comply with EMC requirements (EN 61131-2, IEC 61000 series); Grounding requires the use of a 16/25mm ² grounding wire; The bending radius and strain relief of the cable must comply with the specifications.

Startup: Control cabinet startup (test voltage, ground fault) and PES startup (configure IP/SRS, set “responsible” system bus module); The rack ID needs to be allocated through the system bus module as a safety critical parameter.

maintain:

Regular requirement: Regular verification testing is required (refer to security manual HI 801 003); It is recommended to replace the fan regularly.

Fault handling: Only authorized by HIMA can be repaired; When the processor module fails, the redundant module takes over the task.

Hirschmann Industrial Ethernet Switch

Brand and Product Positioning

HIRSCHMANN, as a brand under belden, focuses on the research and development of industrial grade Ethernet switches. Its products have high reliability, industrial environment adaptability, and flexible configuration as core advantages, covering a full range from entry-level unmanaged to high-end 10G backbone managed, meeting the stable communication needs of industrial automation, infrastructure, special environments, and other scenarios.

Product Series Overview

1. OpenRail series

There are two platforms: Compact and Modular.

Support redundant power input, fault relays, ring network redundancy (HIPER Ring), VLAN, port mirroring, etc.

You can customize the number, type (RJ45/fiber), temperature rating, certification, etc. of ports through online configuration tools.

2. RS20/RS30/RS40 series (compact)

RS20: 10/100 Mbps port, supports fiber optics (MM/SM).

RS30: 10/100 Mbps+2 Gigabit uplink ports.

RS40: Full Gigabit port, including combo port (RJ45+SFP).

3. MS20/MS30/MS40 series (modular)

Support hot swappable media modules, with flexible configuration of port types and quantities.

PowerMICE (MS40) supports three-layer routing functionality.

4. RSR series (ultra rugged)

The working temperature range is wide (-40 ° C to+85 ° C).

High anti-interference (RFI/EMI), supporting fast ring network recovery (<10ms).

5. SPIDER series (non management entry-level)

Economical, high reliability, supports PoE version.

Suitable for simple, unmanaged scenarios.

6. MACH100/MACH1000/MACH4000 (rack mounted)

MACH100: Workgroup level, supporting modular media modules.

MACH1000: Ultra rugged rack mounted, suitable for extreme environments.

MACH4000: High density gigabit backbone switch, supporting layer 3 routing and 10G uplink.

Core hardware features

Port and speed

Speed coverage: 10/100 Mbps (basic model), Gigabit (mainstream model), 10G (MACH4000, XFP slot).

Port types: RJ45 (copper cable, supporting automatic negotiation/crossover), multimode fiber (MM, SC/ST/MTRJ interface), single-mode fiber (SM, including long-distance Long Haul+/200km models), SFP/SFP+slot (modular expansion).

Port density: Supports up to 48 Gigabit ports and 3 10G ports (MACH4002-48G+3X).

environmental adaptability

Temperature range: Standard 0 ℃ to+60 ℃, Extended -40 ℃ to+70 ℃ (EEC mark), Reinforced -40 ℃ to+85 ℃ (RSR/MACH1000).

Protection design: Some models support normal coating (moisture/dust resistance), metal shell anti electromagnetic interference (EMI/RFI), and anti impact vibration (in accordance with industry standards).

Adaptation to hazardous areas: Some models have passed ATEX 100A Zone2 and cUL1604 Class1 Div2 certification and are suitable for hazardous environments.

Power Supply and Reliability

Redundant power supply: Supports dual power input, with voltage options including 24/36/48VDC, 60/120/250VDC, and 110/230VAC.

Fault protection: Fault relay (triggering conditions: power loss, port link interruption), MTBF generally exceeding 100 years (non management type).

Core software function 

Redundancy and high availability

Ring network redundancy: HIPER Ring technology, 100Mbps ring network recovery time ≤ 300ms, 1G ring network ≤ 30ms, supports up to 100 switching unit networks.

Other redundancies: RSTP (802.1w), link aggregation (802.3ad), redundant routing (VRRP/HNRRP, ≤ 500ms).

Network Management and Control

Configuration methods: web interface, SNMP (v2c/v3, supports encryption), CLI command line, USB backup/restore.

Core functions: VLAN (Static/Dynamic GVRP), IGMP Snooping/Queryer (Multicast Filtering), Port Mirroring (Traffic Monitoring), Broadcast/Multicast/Unicast Rate Limitation.

Industrial protocol adaptation: pre configured with PROFINET and EtherNet/IP protocols, seamlessly integrated with PLC/HMI.

security features

Access control: 802.1x authentication, Radius server docking, port security (IP/MAC address binding).

Data security: SSH encrypted communication, SNMP v3 password encryption, ACL access control list.

Certification and Compliance

Industrial standards: IEC61850-3 (substations), IEEE1613 (power communication), EN50121-4 (rail transit).

Safety certifications: UL508, cUL1604, German Lloyd (classification society), ATEX Zone2 (hazardous area).

Environmental compliance: RoHS compatible, some models support low-power design.

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