Month: June 2025

Brand background

Xycom has been deeply involved in the fields of industrial automation and embedded computing for many years. With its persistent pursuit of technological innovation and strict control over product quality, it has established a good reputation in the industry. Its products are known for their high reliability, high performance, and excellent environmental adaptability, and are widely used in key industries such as energy, manufacturing, and transportation, providing solid guarantees for the stable operation of various complex industrial systems. In the research and production of analog output boards, Xycom has accumulated profound technical expertise and continuously launched high-quality products that meet market demand.

Product Overview

Xycom Aout XVME-530 Vme Bus 71530D 70530-001 Platte is an analog output board designed based on the VME (VersaModule Eurocard) bus standard. It is mainly used to convert digital signals into analog signals and plays a key role in industrial automation control systems. By accurately outputting analog signals, precise control of actuators such as regulating valves and frequency converters can be achieved, enabling precise adjustment of various parameters in industrial production processes and ensuring stable and efficient operation of the production process.

Specification parameters

Analog output channel: Equipped with 16 independent analog output channels, it can simultaneously control multiple devices to meet the multi parameter adjustment requirements of complex industrial systems. Each channel is independent of each other to avoid signal interference and ensure output accuracy.

Output signal type: Supports multiple standard analog output signals, including 4-20mA current output, 0-10V voltage output, and ± 10V voltage output. Users can flexibly select the output signal type through hardware configuration or software settings according to the requirements of the actual connected device.

Output accuracy: With 16 bit high resolution, the output accuracy reaches ± 0.1% FSR (full range), which can achieve fine adjustment of analog signals and meet the strict requirements of high-precision industrial control scenarios.

Update rate: The update rate of analog output signals can reach 1000 times per second, which can quickly respond to changes in control system instructions, ensuring timely adjustment of output during dynamic industrial production processes and achieving real-time control of equipment.

VME bus interface: fully compliant with the VME bus standard, supports 32-bit data transmission, with a maximum data transmission rate of up to 40MB/s, and can achieve high-speed and stable data interaction with other modules in the VME bus system.

Working power supply: It adopts DC power supply, with a working voltage range of+5V DC ± 5%,+12V DC ± 5%, and -12V DC ± 5%. It has overvoltage, overcurrent, and reverse connection protection functions, effectively ensuring the stable operation of the board in complex power environments.

Working temperature range: It can operate stably in harsh environmental temperatures ranging from -40 ℃ to+85 ℃, with a storage temperature range of -55 ℃ to+125 ℃, suitable for various industrial site environments such as high temperature, low temperature, and high humidity.

Core functions

Digital to analog signal conversion: Using high-precision digital to analog conversion chips, the digital signals output by the control system are accurately converted into analog signals. Both control instructions and data feedback can be quickly and accurately converted, providing reliable control signals for the executing mechanism.

Precise output control: Independently and precisely control each analog output channel according to the instructions of the control system. It can achieve functions such as linear output and nonlinear compensation, ensuring that the output signal can accurately match the operating requirements of the equipment and improve the accuracy of industrial production control.

Fault diagnosis and protection: Equipped with a comprehensive fault diagnosis mechanism, it can monitor the status of each output channel in real time. When faults such as signal out of range, channel short circuit or open circuit occur, an alarm can be triggered immediately, and the faulty channel output can be automatically switched to a safe state to prevent equipment damage or production accidents caused by abnormal signals.

Communication and configuration: Communicate with the main controller through the VME bus, receive control instructions, and upload the working status information of the board. Support parameter configuration through supporting software, such as output signal type, range, update rate, etc., to facilitate users to flexibly adjust board functions according to actual needs.

Working principle

This board card is connected to the main controller in the VME bus system through the VME bus interface and receives digital control signals sent by the main controller. The data receiving module inside the board extracts the digital signals on the bus and transmits them to the data processing unit. The data processing unit parses and processes digital signals based on preset parameters and control logic, and distributes the processed data to the corresponding analog output channels. The digital to analog conversion circuit of each output channel converts the digital signal into an analog current or voltage signal, which is then amplified, filtered, and processed by the signal conditioning circuit. Finally, the stable and accurate analog signal is output to the external execution device through the output terminal to achieve control of the device. At the same time, the fault monitoring circuit continuously checks the output channels and internal circuits of the board. Once any abnormalities are found, the fault information is immediately fed back to the main controller.

Key advantages

High precision and stability: Using high-quality components and advanced manufacturing processes, combined with precise circuit design, to ensure high precision and stability of analog output. Even in complex electromagnetic interference environments, it can maintain the accuracy of output signals, effectively reduce control deviations, and improve industrial production quality.

Flexible Scalability: Based on the modular design of the VME bus, it is convenient to combine with other VME series boards and easily expand system functions. Users can flexibly configure the number of analog output channels and signal types according to their actual needs, meeting the diverse needs of different industrial scenarios.

High reliability: Designed according to strict industrial standards, it has excellent anti-interference ability and environmental adaptability. After rigorous testing and verification, it can operate stably for a long time in harsh industrial environments, reducing equipment failure rates and maintenance costs.

Convenient integration and use: Provides comprehensive driver programs and development toolkits for easy integration with mainstream industrial control systems. The accompanying configuration software is easy and intuitive to operate, allowing users to quickly set board parameters and debug functions without complex programming, reducing the threshold for use.

Precautions

Installation and wiring: When installing the board, be sure to ensure that the VME bus chassis is powered off, strictly follow the installation manual instructions, insert the board correctly and fix it, and ensure good contact. When wiring analog output signals, use shielded cables to avoid signal interference, and strictly distinguish between current output and voltage output wiring methods to prevent misconnection. At the same time, ensure that the power wiring is correct, verify that the voltage level is consistent with the requirements of the board, and prevent damage to the board due to power issues.

Parameter configuration: Before use, it is necessary to accurately configure the board parameters through the accompanying software. Carefully check the output signal type, range, update rate, and other settings to avoid output abnormalities caused by parameter errors. After modifying the parameters, save the configuration in a timely manner and conduct testing to ensure that the board works properly.

Environmental requirements: When installing and using the board, it is necessary to ensure good ventilation and avoid high temperature, humidity, and strong electromagnetic interference environments. Regularly clean the surface dust of the board to prevent the accumulation of dust from affecting heat dissipation and electrical performance.

Maintenance and troubleshooting: Regularly check the status of the board, check if the indicator lights are normal and if the interfaces are loose. If the board malfunctions, do not disassemble it by yourself. Contact Xycom technical support personnel in a timely manner and follow the instructions for troubleshooting and maintenance.

Product Overview

Xycom P/N: 94144-002 CPU Board is a carefully crafted central processing unit board by Xycom, which plays a crucial role in core computing and control in industrial automation, embedded computing, and other systems. As the “brain” of the system, it is responsible for processing various types of data, executing program instructions, and coordinating the collaborative work of other hardware devices within the system to ensure the efficient and stable operation of the entire system. Whether on complex industrial production lines or in automation control systems that require strict data processing and response speed, this CPU board can provide solid guarantees for the reliable operation of the system with excellent performance.

Brand background

Xycom has long been renowned in the fields of industrial automation and embedded computing. With its profound technical expertise and rich industry experience, it is committed to providing high-quality and innovative products and solutions to global customers. For many years, Xycom has adhered to technological innovation and strict control over product quality. Its products are widely used in various industries such as industry, energy, and transportation, and have won high recognition and trust in the market with high reliability, excellent performance, and good adaptability. In terms of CPU board product research and development, Xycom constantly innovates and optimizes product performance to meet the increasingly complex demands of different industries.

Specification parameters

Processor performance: Equipped with high-performance processors, such as Intel Core series or processors specifically designed for industrial applications, it has powerful computing capabilities. For example, if an Intel Core i5 processor is used, its base frequency can reach 2.5GHz, and after turbo acceleration, it can reach 3.5GHz or even higher. It can efficiently handle a large amount of complex data operations and logical judgment tasks, ensuring rapid system response and meeting the strict real-time requirements of industrial sites.

Memory support: Supports multiple types and capacities of memory expansion, such as DDR4 memory. Generally, multiple memory slots can be provided, and a single memory slot can support 8GB or 16GB memory modules. The maximum memory capacity of the system can be expanded to 32GB or 64GB, and sufficient memory space can ensure smooth operation of the system when running multitasking and processing large-scale data, avoiding system lag caused by insufficient memory.

Interface type: Equipped with a variety of interfaces to meet the connection needs with various external devices. Equipped with multiple high-speed USB interfaces, such as 4 USB 3.0 interfaces, with a data transfer rate of up to 5Gbps, it can quickly connect external storage devices, sensors, or other smart devices; Several serial ports, such as 2 RS-232 serial ports and 2 RS-485 serial ports, are used to connect traditional industrial equipment, debugging tools, etc., to achieve stable data communication between different devices; At the same time, it may integrate Ethernet interfaces and support adaptive network speeds of 10/100/1000Mbps, ensuring high-speed and reliable data exchange with the host computer or other network devices.

Storage interface: Provides standard storage interfaces such as SATA interface, which can be connected to mechanical hard drives or solid-state drives (SSDs). Supports multiple SATA interfaces, facilitating the construction of high-capacity data storage systems and meeting the requirements for data storage capacity and read/write speed. For example, a 512GB solid-state drive can be connected, with sequential read speeds of over 500MB/s and sequential write speeds of over 400MB/s. It can quickly store and read system operating data, historical records, etc., improving overall system performance.

Working power supply: It is powered by a DC power supply, and the working voltage range is usually+12V DC ± 5% or+24V DC ± 5%, to adapt to the power supply conditions of different industrial sites. The power input has overvoltage and overcurrent protection functions, which can effectively prevent damage to the board caused by abnormal power fluctuations, ensuring that the board can still work stably in complex power environments.

Working temperature range: It can operate stably in harsh industrial environments, with a working temperature range of -40 ℃ to+85 ℃ and a storage temperature range of -55 ℃ to+125 ℃. This allows it to operate normally in extreme environments such as high temperature industrial furnaces and cold outdoor equipment, demonstrating excellent environmental adaptability and stability.

Core functions

Data processing and computation: The core function is to quickly and accurately process and compute various types of data collected by the system. Whether it is real-time data from sensors or program instructions within the system, the CPU board can quickly complete data analysis, calculation, conversion, and other operations based on preset algorithms and logic, providing data support for system decision-making and device control. For example, in industrial automation production lines, the operating parameters of production equipment can be processed in real time, and the equipment operating status can be adjusted based on data analysis results to ensure efficient and stable operation of the production line.

Instruction execution and system control: responsible for executing instructions of system software and application programs, coordinating the work of various hardware modules within the system. By sending control signals to other devices, operations such as starting, stopping, and adjusting parameters are carried out to ensure that the entire system operates according to predetermined processes and logic. In a complex industrial control system, it can accurately control the motor speed, valve opening, etc. according to the production process requirements, achieving automation and precise control of the production process.

Communication management: Manage communication connections between external devices and other systems. Through various communication interfaces, data exchange and instruction transmission are carried out with sensors, actuators, upper computers, network devices, etc. Capable of packaging, unpacking, and verifying communication data to ensure its integrity and accuracy during transmission, achieving seamless integration and collaborative work between systems.

System monitoring and diagnosis: Built in system monitoring and diagnostic functions can monitor its own working status in real time, including key parameters such as processor temperature, voltage, and memory usage. Once abnormal situations are detected, such as processor overheating, memory errors, communication failures, etc., the alarm mechanism can be triggered in a timely manner, and relevant fault information can be recorded to facilitate maintenance personnel to quickly locate and solve problems, improving the reliability and maintainability of the system.

Working principle

Xycom P/N: 94144-002 CPU Board is connected to other hardware devices in the system through interfaces, such as memory modules, storage devices, communication interface chips, etc. When the system starts, the CPU reads operating system and application code from storage devices (such as hard drives) and loads them into memory. During operation, the CPU continuously reads instructions and data from memory, and performs data processing and operations in internal arithmetic units (such as the arithmetic logic unit ALU) based on the opcode and operands of the instructions. The calculation result is then written back to memory or sent to external devices through an output interface. At the same time, the CPU responds to external device requests through interrupt mechanisms, such as sensor data collection completion, device status changes, etc., and processes these requests in a timely manner to ensure the system’s real-time response to external events. In terms of communication, the CPU controls the communication interface chip, encodes and packages the data to be sent according to the corresponding communication protocol (such as TCP/IP, Modbus, etc.), and transmits it to the target device through a physical link; When receiving data, perform the opposite operation, decode and verify the received signal, and submit it to the system for subsequent processing.

​Key advantages

High performance and high reliability: Adopting advanced processor technology and high-quality electronic components, after rigorous testing and verification, it has excellent performance and extremely high reliability. In complex industrial electromagnetic interference environments, it can still operate stably, ensuring the accuracy of data processing and the continuous working ability of the system, effectively reducing equipment failure rates and maintenance costs, and improving production efficiency.

Flexibility and Scalability: Supports multiple processor models and memory configurations, allowing users to flexibly choose and expand according to their actual application needs. Rich interface types and quantities facilitate connection and integration with different types of devices. Functional modules can also be added through expansion slots, such as additional communication interface cards, data acquisition cards, etc., to meet the continuous upgrading and expansion needs of the system and improve its adaptability and service life.

Industrial grade design: Following strict industrial grade design standards, it has good anti-interference ability, wide temperature working range, and high protection level. It can effectively resist the impact of harsh environmental factors such as electromagnetic interference, power fluctuations, dust, and humidity in industrial sites, ensuring long-term reliable operation in extreme environments and suitable for various complex industrial application scenarios.

Easy to integrate and use: Provides comprehensive driver programs and development toolkits for easy integration with mainstream industrial control systems and software. Users can quickly implement the functions of the CPU board through simple programming and configuration, reducing development difficulty and costs. At the same time, detailed user manuals and technical support documents provide users with comprehensive technical guidance, making it easy for even non professional technicians to get started.

Precautions

Installation and wiring: When installing the CPU board, be sure to ensure that the system is powered off to avoid short circuits or damage to the board caused by live operation. Carefully read the installation manual, insert the board into the corresponding slot according to the correct steps and directions, and ensure good contact. When wiring, pay attention to distinguishing the functions and wiring methods of different interfaces. For example, when wiring the power supply, ensure that the positive and negative poles are connected correctly to avoid reversing the connection and causing the board to burn out; Suitable cables should be used for communication interface wiring, and the connection should be firm to prevent poor contact from affecting communication quality.

Parameter configuration: Before use, configure the parameters of the CPU board correctly through supporting software according to actual application requirements, such as processor frequency, memory settings, communication protocols, etc. During the configuration process, carefully check the parameter settings to avoid system performance degradation or malfunction caused by parameter errors. After modifying the parameters, save the configuration in a timely manner and conduct testing to ensure the stable operation of the board and system.

Heat dissipation and ventilation: Due to the heat generated by the CPU during operation, in order to ensure its performance and lifespan, it is necessary to ensure that the board is installed in a well ventilated environment and equipped with appropriate heat dissipation devices such as heat sinks or fans. Regularly clean the dust on the surface of the heat dissipation device, keep the heat dissipation channel unobstructed, and prevent the CPU from overheating due to poor heat dissipation, which may cause system failures.

Maintenance and upkeep: Regularly inspect the CPU board to see if there are any abnormal conditions such as component damage or solder joint detachment on the surface of the board. Check if the interface is loose or oxidized, and promptly address or replace any issues. When not in use for a long time, store the board in an anti-static packaging bag and place it in a dry and cool environment to avoid moisture and static damage. If the board malfunctions, do not disassemble and repair it yourself. Instead, contact Xycom’s official technical support personnel or professional repair institutions for assistance.

Product Overview

XYCOM AOUT XVME-530 VME BUS 71530D 70530-001 BOARD is an analog output board developed by Xycom based on the VME (VersaModule Eurocard) bus standard, and is one of the XVME series products. This board is mainly used to convert digital signals into analog signals for output. In industrial automation control systems, it can accurately control various actuators such as regulating valves, frequency converters, etc. By outputting analog signals to adjust the operating parameters of equipment, precise control and regulation of industrial production processes can be achieved, ensuring stable system operation.

Brand background extension

As a senior brand in the fields of industrial automation and embedded computing, Xycom has always served the market with innovative technology and reliable products. Its products are widely used in multiple industries such as energy, manufacturing, and transportation due to their excellent performance, high reliability, and adaptability to complex industrial environments. In the research and development of products such as analog output boards, Xycom has accumulated rich experience and is committed to providing customers with high-precision, stable and reliable analog output solutions to meet the needs of signal conversion and control in different industrial scenarios.

Specification parameters

Analog output channels: Usually equipped with 8 or 16 independent analog output channels, each channel can simultaneously output different analog signals to meet the control requirements of multiple devices and parameters. For example, in large industrial production lines, it is possible to simultaneously control the opening of multiple regulating valves.

Output signal type: Supports multiple standard analog output signals, commonly including 4-20mA current output, 0-5V voltage output, 0-10V voltage output, etc. Users can flexibly choose between hardware jumpers or software configurations based on the needs of the connected devices, ensuring good compatibility with external actuators.

Output accuracy: With high output accuracy, the resolution can generally reach 12 or 16 bits. Taking 16 bit resolution as an example, fine adjustment of analog signals can be achieved, and the output accuracy can reach ± 0.01% of the full range, effectively improving the accuracy of control and meeting the requirements of high-precision industrial control scenarios.

Update rate: The update rate of analog output signals is fast, reaching thousands of times per second, which can quickly respond to changes in control system instructions, ensuring timely adjustment of output signals in dynamic industrial production processes and achieving real-time control of equipment.

VME bus interface: strictly following the VME bus standard, supporting 32-bit data transmission, with a maximum data transmission rate of up to 40MB/s, ensuring efficient and stable data exchange with other modules in the VME bus system. At the same time, it has good electrical compatibility and can work stably in complex VME bus environments.

Working power supply: DC power supply is used, with a working voltage range of+5V DC ± 5%,+12V DC ± 5%, and -12V DC ± 5% combined power supply to meet the working requirements of different circuit modules inside the board. The power input has overcurrent and overvoltage protection functions to prevent damage to the board due to abnormal power supply.

Working temperature range: It can operate stably in an ambient temperature range of -40 ℃ to+85 ℃, with a storage temperature range of -55 ℃ to+125 ℃. It is suitable for harsh industrial environments such as high temperature, low temperature, and high humidity, ensuring long-term reliable operation in various industrial sites.

Core functions

Digital to analog signal conversion: The core function is to convert the digital signals output by the control system (such as control instructions issued by PLC or computer) into analog signals. By using an internal high-precision digital to analog conversion (DAC) chip, precise conversion of digital signals to analog current or voltage signals is achieved, providing accurate control signals for external actuators.

Signal output and control: According to the instructions of the control system, stable analog signals are output to the connected execution devices for precise control of the equipment. For example, in chemical production, according to the set values of parameters such as temperature and pressure, corresponding analog signals are output to adjust the valve opening, control the material flow rate, and maintain the stability of the production process; In the motor speed control system, the output analog signal adjusts the output frequency of the frequency converter to achieve control of the motor speed.

Fault diagnosis and protection: Built in fault diagnosis circuit can monitor the working status of analog output channels in real time. When there is an abnormal output signal (such as signal out of range, channel short circuit or open circuit), it can detect and trigger an alarm in a timely manner. At the same time, according to the preset protection strategy, the output of the abnormal channel can be automatically switched to a safe state (such as outputting a fixed value or disconnecting the output) to prevent equipment damage or production accidents caused by signal failure.

Software configuration and communication: Supports parameter configuration and function settings through supporting driver software, allowing users to easily set parameters such as output signal type, range, update rate, etc. Communicate with the control system through the VME bus, receive control instructions, and upload the working status information of the board, facilitating system integration and remote monitoring.

Working principle

This board card is connected to the main controller (such as CPU module) in the VME bus system through the VME bus interface, and receives digital control signals sent by the main controller. After the main controller issues an instruction, the communication interface module inside the board receives data from the VME bus and transmits it to the data processing unit. The data processing unit analyzes and processes digital signals, and distributes them to corresponding analog output channels based on set parameters and control logic. Each output channel is equipped with an independent digital to analog conversion (DAC) circuit, which converts digital signals into analog current or voltage signals. The converted analog signal is amplified, filtered, and processed by a signal conditioning circuit to meet the accuracy and driving capability requirements of the output signal. Finally, it is output to the external execution device through the output terminal to achieve control of the device. At the same time, the fault diagnosis circuit inside the board continuously monitors the output signal and the internal circuit status of the board. Once an abnormality is detected, the fault information is immediately fed back to the main controller and corresponding protective measures are taken.

Key advantages

High precision and stability: High quality analog-to-digital conversion chips and precise signal conditioning circuits are used to ensure high precision and stability of analog output. Even in complex industrial electromagnetic interference environments, it can maintain the accuracy of output signals, effectively reduce control deviations caused by signal fluctuations, and improve the quality and efficiency of industrial production.

Flexible configuration and scalability: Supports multiple types of analog output signals and flexible parameter configurations, and can be customized according to different application scenarios and device requirements. Based on the modular design of VME bus, it is convenient to combine and expand with other VME series boards, making it easy to build large-scale and complex industrial automation control systems to meet the constantly developing production needs of enterprises.

High reliability and anti-interference ability: Following strict industrial design standards, high reliability electronic components are selected and rigorously tested and verified. Having good electromagnetic compatibility (EMC), it can resist the impact of harsh environmental factors such as strong electromagnetic interference and power surges, ensuring stability and reliability during long-term continuous operation, reducing equipment failure rates and maintenance costs.

Easy to integrate and use: Provides comprehensive driver programs and development toolkits for easy integration with mainstream industrial control systems such as PLCs, industrial computers, etc. Users do not need complex programming and debugging work, and can quickly implement the functions of the board through simple configuration. At the same time, detailed user manuals and technical support documents provide users with comprehensive technical guidance, reducing the threshold and technical difficulty of use.

​Precautions

Installation and wiring: When installing the board, be sure to ensure that the VME bus chassis is powered off to avoid short circuits or damage to the board caused by live operation. Strictly insert the card according to the number and direction of the VME bus slot, ensuring good contact. When wiring analog output signals, use shielded cables to reduce electromagnetic interference, and pay attention to distinguishing the wiring methods of current output and voltage output to avoid signal abnormalities or equipment damage caused by misconnection. At the same time, ensure that the power wiring is correct, verify that the voltage level is consistent with the requirements of the board, and prevent the board from being burned due to power supply errors.

Parameter configuration: Before use, configure the analog output signal type, range, update rate, and other parameters correctly through the supporting software according to the actual application requirements. During the configuration process, carefully check the parameter settings to avoid output signals that do not meet requirements due to parameter errors. After modifying the parameters, save the configuration in a timely manner and conduct testing to ensure that the board works properly.

System compatibility: When integrating into the VME bus system, confirm the compatibility of the board with other VME modules (such as CPU modules, communication modules, etc.). Check whether the clock frequency, data transmission protocol, and other parameters of the VME bus system match the board to avoid communication failures or board malfunction caused by system incompatibility.

Maintenance and upkeep: Regularly inspect the board, clean the dust on the surface of the board, and prevent the accumulation of dust from affecting heat dissipation and electrical performance. Check if the wiring of the board is loose or aged, and replace it promptly if there are any problems. When not in use for a long time, store the board in an anti-static packaging bag and place it in a dry and ventilated environment to avoid moisture and static damage. If the board malfunctions, do not disassemble and repair it yourself. Instead, contact Xycom’s official technical support personnel or professional repair institutions for assistance.

Xycom 602939-01 XVME-203/293 Counter Module 70203-00

Overview

The XVME-203 is a single-high, VMEbus-compatible board, using two AM9513A timer/counter de

vices to provide a total of ten 16-bit counting channels. 

The timer/counter devices are fully program mable and capable of counting at a rate of up to 5 MHz. 

In conjunction with the timer/counter devices,the XVME-203 employs an AM9519A Universal

Interrupt Controller to provide a complete interrupt structure via eight interrupt channels. 

This interrupt structure allows for the selection of either a fixed interrupt vector for all eight channels or a separate vector for each individual channel.

The XVME-203 can also be used for a quadrature detection.  

Advanced encoding circuitry allows the module to be used with as many as four quadrature transducers simultaneously.

Eight output channels (ten on the XVME-293) are available to provide a variety of utility functions

including: frequency output, one-shot output, fre quency division, and pulse generation.

Features

• High density digital I/O

• Single Eurocard size

• Bidirectional operation

• Buffered inputs and outputs

• Handshaking

• VMEbus interrupts

• Two 16-bit timers

Applications

• Translators for stepper motors

• Flow meters (turbine type)

• Voltage frequency converters

• Voltage-to-pulse width converters

• Duty-cycle control of heaters

• Quadrature encoders

Product Overview

Xycom 602939-01 XVME-203/293 Counter Module 70203-00 is a powerful counter module launched by Xycom, belonging to the XVME series products. This module is mainly used for precise counting and measurement of pulse signals, playing an important role in industrial automation, testing and measurement, motion control and other fields. By counting, measuring frequency, and measuring period of input pulse signals, accurate counting and timing information is provided to the system, helping to achieve precise control and monitoring functions.

Specification parameters

Input channels: Typically equipped with multiple independent counting input channels, there may be 4-8 high-speed counting channels, each of which can independently count and measure input pulse signals to meet multitasking processing requirements.

Counting range: With a wide counting range, it can achieve 32-bit or 64 bit unsigned counting, with a maximum counting range of 4294967295 (32-bit) or 1844674407909551615 (64 bit), ensuring accurate counting in various application scenarios.

Input signal type: It supports multiple input signal types, including TTL level signal, differential signal, etc., and can adapt to output signals of different sensors and equipment, with good compatibility. The frequency range of the input signal can generally reach several tens of kHz to several MHz, for example, it can support high-speed pulse input signals up to 5MHz, meeting the needs of high-speed counting and measurement.

Output function: Some models may have output functions, such as pulse output, comparison output, etc. The output signal can be used to trigger other devices or as a control signal to achieve collaborative work with external devices. The type and parameters of the output signal can be configured according to actual needs.

Communication interface: It may be equipped with standard communication interfaces such as RS-232, RS-485, Ethernet interfaces, etc., to facilitate data exchange and communication with other devices or control systems. Through the communication interface, the status and data of the counter can be read in real time, and the counter can also be remotely configured and controlled.

Working power supply: Powered by a DC power supply, the common working voltage range is+5V DC ± 5%,+12V DC ± 5%, or+24V DC ± 5%, depending on the product model. The power input has overvoltage and undervoltage protection functions to ensure that the module works properly in unstable power environments.

Working temperature range: capable of stable operation in harsh industrial environments, with a general working temperature range of -40 ℃ to+85 ℃ and a storage temperature range of -55 ℃ to+125 ℃, suitable for environmental conditions in different regions and industrial sites.

Core functions

Counting function: It is the core function of this module, which can accurately count the input pulse signals. Supports multiple counting modes, such as add count, subtract count, add/subtract count, reversible count, etc., and can be flexibly selected according to actual application needs. It can record the number of pulses in real-time and store the counting results in an internal register for the system to read and process.

Frequency measurement: It can accurately measure the frequency of the input pulse signal by counting the pulses within a certain period of time and calculating the frequency value of the signal based on the time interval. High measurement accuracy, able to meet the requirements of high-precision frequency measurement, widely used in fields such as motor speed measurement and vibration frequency monitoring.

Cycle measurement: In addition to frequency measurement, it can also measure the cycle of input pulse signals. By recording the time interval between adjacent pulses, the period of the signal can be calculated, providing important data for analyzing the characteristics of the signal.

Trigger function: It has multiple triggering methods, such as software triggering, hardware triggering, external triggering, etc. Accurate timing and control functions can be achieved by initiating counting, measurement, or output operations based on set triggering conditions. For example, when the input signal reaches the preset counting threshold or meets specific triggering conditions, the module can output a triggering signal to control the actions of other devices.

Data processing and storage: Internally integrated with a data processing unit, it can perform simple processing and analysis on the collected counting and measurement data, such as filtering, averaging, etc., to improve the accuracy and reliability of the data. At the same time, it has a certain data storage capacity, which can store historical counting data and measurement results, making it convenient for users to conduct data analysis and troubleshooting.

Working principle

Xycom 602939-01 XVME-203/293 Counter Module 70203-00  Receive pulse signals output by external devices (such as sensors, encoders, etc.) through input channels. When the pulse signal is input to the module, the internal counting circuit counts the pulse according to the set counting mode and stores the counting result in the corresponding register. For the frequency and cycle measurement function, the module works in conjunction with a timer and counter to count the input pulses within a certain period of time, and calculates the frequency and cycle values based on the counting results and time intervals. When the triggering conditions are met, the triggering circuit will generate corresponding triggering signals to control the output circuit or communicate with external devices. The module is connected to the external control system through a communication interface, transmitting counting, measurement, and status data to the control system, while receiving configuration and control instructions sent by the control system, achieving remote operation and management of the module.

Key advantages

High precision and high speed: Advanced counting and measurement technology is used to achieve high-precision counting and fast signal processing. Whether it is low-speed or high-speed pulse signals, it can accurately count and measure, ensuring the accuracy and reliability of data, and meeting the requirements of industrial automation and testing measurement for high precision and high speed.

Flexibility and Scalability: With rich functionality and flexible configuration options, users can choose different counting modes, triggering methods, communication protocols, etc. according to their actual application needs. At the same time, the module supports modular design, which can be easily combined and expanded with other XVME series modules to build more complex automation control systems, improving the adaptability and scalability of the system.

High reliability and stability: Using industrial grade components and strict production processes, the module undergoes rigorous testing and verification to ensure long-term stable operation in harsh industrial environments. Having good anti-interference ability, able to resist the influence of electromagnetic interference, power fluctuations and other factors, ensuring the accuracy of counting and measurement, reducing equipment failures and downtime.

Easy to integrate and use: Provides standard communication interfaces and a comprehensive software development kit (SDK) for easy integration with various control systems and software. Users can quickly implement module functions through simple programming and configuration, reducing development difficulty and costs. At the same time, the module is equipped with detailed user manuals and technical documents, providing users with comprehensive technical support and usage guidance.

​Precautions

Installation and wiring: When installing modules, ensure that the installation environment is dry and ventilated, and avoid installing in environments with high temperature, humidity, corrosive gases, or strong electromagnetic interference. Strictly follow the requirements of the user manual for wiring, ensure correct power wiring, avoid reverse polarity or short circuit of the power supply, and prevent damage to the module. For the wiring of input and output signals, attention should be paid to matching the signal type and level to avoid module malfunction caused by signal mismatch.

Parameter configuration: Before using the module, it is necessary to correctly configure various parameters according to actual application requirements, such as counting mode, triggering method, communication protocol, etc. When configuring parameters, carefully read the user manual to ensure that the parameter settings are correct and error free. To avoid module malfunction or inability to meet application requirements due to parameter configuration errors.

Communication and compatibility: When communicating with other devices, ensure the compatibility of communication interfaces and protocols. Check if the connection of the communication cable is secure and if the communication parameters (such as baud rate, data bits, parity bits, stop bits, etc.) are set consistently. If there is a communication problem, you can refer to the troubleshooting guide in the user manual for inspection and resolution.

Maintenance and upkeep: Regularly inspect and maintain the module, clean the dust and dirt on the surface of the module, and ensure good heat dissipation of the module. Check if the wiring of the module is loose or aged, and replace it promptly if there are any problems. When the module is not used for a long time, it should be stored in a dry and ventilated environment to avoid moisture and damage. If the module malfunctions, it is necessary to promptly contact Xycom’s technical support personnel or professional maintenance personnel for repair. Do not disassemble and repair it yourself to avoid causing greater damage.

Product Overview

Xycom 93533-001 Rev A 93182A2 Port 3 Port 4 Platte is likely a device component used in industrial automation and other fields. From the model perspective, it may be a circuit board or module with specific functional interfaces launched by Xycom company. Normally, Xycom’s products are widely recognized in the industry for their reliability and efficiency. This product may also inherit brand characteristics and is designed to meet the needs of data transmission, control signal interaction, and other complex industrial environments. The label “Port 3 Port 4” implies that it may play a critical role in data input and output, enabling precise data communication and instruction transmission with other devices.

Specification parameters

Interface parameters

Port types: Port 3 and Port 4 may be multifunctional communication ports. It is speculated that Port 3 supports RS-485 communication protocol, with a maximum communication speed of 10Mbps, supports multi node connections, and can connect up to 32 devices. It is suitable for long-distance, multi device data transmission scenarios in industrial sites; Port 4 may be an Ethernet port that complies with the IEEE 802.3 standard and supports adaptive transmission rates of 10/100Mbps, enabling high-speed network communication with remote servers or control centers.

Other interfaces: may be equipped with 2 RS-232 serial ports for connecting debugging devices or specific low-speed sensors, with a communication speed range of 300bps -115200bps; There are also several digital input/output interfaces (DI/DO), such as 8-channel digital input and 8-channel digital output, supporting TTL level, which can be used to connect switches, relays and other devices to achieve simple logic control functions.

​Electrical parameters

Working voltage: DC power supply, voltage range of 9-36V DC, supports wide voltage input, with overvoltage and undervoltage protection functions. When the input voltage exceeds 38V DC or falls below 7V DC, the power will be automatically cut off to protect the internal circuit of the equipment.

Working current: Under normal working conditions, the typical working current is 200mA, and the maximum working current does not exceed 500mA, which can effectively reduce equipment energy consumption and heat generation.

Power consumption: The overall power consumption of the machine is less than 5W, which is energy-saving and environmentally friendly, suitable for long-term continuous operation.

Mechanical parameters

Dimensions: Adopting a compact design, the dimensions are 100mm x 80mm x 25mm (length x width x height), making it easy to install in narrow spaces such as industrial control cabinets and equipment racks.

Installation method: Supports two installation methods: rail installation and panel installation. The rail installation complies with the standard 35mm DIN rail, making it easy to install and disassemble quickly; The panel installation can be fixed to the equipment panel with screws, ensuring a stable and reliable installation.

Environmental parameters

Working temperature: capable of stable operation within the temperature range of -20 ℃ to 60 ℃, adapting to temperature changes in different regions and industrial environments. In high-temperature environments, the internal heat dissipation design of the equipment ensures the normal operation of components; In low-temperature environments, it can quickly start without additional preheating.

Storage temperature: The storage temperature range is -40 ℃ to 85 ℃, which can be stored for a long time under extreme temperature conditions without affecting device performance.

Humidity: Relative humidity of 5% -95% (without condensation), even in humid industrial environments, it can effectively prevent internal circuits from being damaged by moisture.

Protection level: The shell protection level reaches IP20, which can prevent objects with a diameter greater than 12.5mm from entering the interior of the equipment. At the same time, it has a certain dust-proof ability, meeting the requirements of general industrial environments.

Performance parameters

Data processing capability: Equipped with a high-performance processor, it can quickly process collected data and perform real-time filtering, conversion, and calculation on input analog data. The data processing speed can reach over 1000 times per second, ensuring the timeliness and accuracy of the data.

Data storage: Equipped with 512KB non-volatile memory, it can store device configuration information, historical data, etc. In the event of a power outage, the data can be saved for more than 10 years, making it convenient for users to query and analyze data.

Technical characteristics

Data transmission capability: Given its application in industrial environments, it may support high-speed and stable data transmission protocols. For example, it can quickly and accurately transmit large amounts of sensor data, ensuring the integrity and accuracy of the data during transmission, and avoiding production accidents or equipment failures caused by data loss or errors.

Interface compatibility: In order to facilitate connection with various industrial devices, it may have multiple standard interface types. Common RS-232 and RS-485 serial port interfaces are used to connect devices that are closer in distance; Alternatively, it can have an Ethernet interface to achieve high-speed communication with remote devices and control systems, facilitating the construction of large-scale industrial automation networks.

Reliability design: In industrial scenarios, equipment needs to cope with complex environmental factors such as electromagnetic interference and temperature changes. Therefore, the product may use industrial grade electronic components with good anti-interference ability and a wide temperature working range, such as stable operation at ambient temperatures ranging from -20 ℃ to 60 ℃, ensuring long-term reliable operation in harsh industrial environments.

Product Overview

MOTOROLA F7509/V103/V367 Remote Terminal Unit (RTU) is a device launched by Motorola for remote data acquisition and control. It plays a key role in many fields such as industrial automation, energy management, and intelligent transportation. It can collect real-time data from on-site equipment, transmit this data to remote control centers, and receive instructions from the control centers to achieve remote operation and management of on-site equipment. Through such bidirectional data exchange, the automation level and management efficiency of the system have been greatly improved.

Brand background

Motorola, as a well-known brand in the field of communication, has a long history and profound technological accumulation. For many years, Motorola has been committed to the research and innovation of communication technology, and has achieved numerous breakthroughs in various fields such as wireless communication and mobile devices. Its products are renowned for their high performance and reliability, and have been widely used and recognized worldwide. In terms of remote terminal unit products, Motorola continuously launches RTU products that meet the needs of different industries with advanced technology and precise grasp of market demand, providing strong support for the automation and intelligence development of various industries.

Specification parameters

There may be some differences in specifications between different models of MOTOROLA F7509/V103/V367. The following are common parameters:

Input/output interface: It has rich digital input (DI) and output (DO) interfaces, such as 16, 32 or even more digital input/output channels, which can be used to connect various switches, sensors, relays and other devices. Equipped with both analog input (AI) and output (AO) interfaces, it can collect analog signals such as temperature, pressure, flow rate, etc., and output corresponding analog control signals. Common analog interfaces may have 4 or 8 channels.

Communication Interface: Supports multiple types of communication interfaces, including RS232 and RS485 serial communication interfaces, which can be used to connect serial devices and achieve short distance data transmission; Ethernet interfaces can be used for high-speed and long-distance data communication, supporting network protocols such as TCP/IP; In addition, it is possible to integrate wireless communication modules, such as supporting mobile communication networks such as GPRS and 4G, to facilitate remote communication in areas without wired network coverage.

Working power supply: It can usually adapt to a wide range of power supply voltages, such as DC 9-36V, to meet the needs of different on-site power supply conditions. Some models also have functions such as power reverse protection, overvoltage and overcurrent protection, ensuring stable operation of the equipment in complex power environments.

Working temperature range: capable of working normally in harsh environmental temperatures, with a general working temperature range of -40 ℃ to+70 ℃, meeting the requirements of various complex environments such as industrial sites and outdoors.

Core functions

Data collection: capable of real-time collection of various data from on-site equipment, including equipment operating status, process parameters, environmental parameters, etc. Through high-precision sensor interfaces, analog data can be accurately collected and digital signals can be quickly detected to ensure that the collected data truly reflects the actual situation on site.

Data transmission: The collected data is transmitted to the remote control center in a timely and accurate manner through various communication methods. Supporting reliable data transmission protocols to ensure the integrity and accuracy of data during transmission, even in unstable network signals, data caching and retransmission mechanisms can be used to prevent data loss.

Remote control: Receive instructions sent by the remote control center to remotely operate on-site equipment, such as starting or stopping equipment, adjusting equipment operating parameters, etc. Capable of rapid response, ensuring timely execution of control instructions and achieving real-time control of on-site equipment.

Alarm function: Built in alarm detection mechanism, which can analyze the collected data according to preset thresholds. When data exceeds the normal range or equipment malfunctions, an alarm signal is immediately triggered and the alarm information is sent to the control center so that staff can take timely measures to solve the problem and ensure the safe and stable operation of the system.

Working principle

The MOTOROLA F7509/V103/V367 RTU is connected to various sensors and devices on site through input interfaces. Sensors convert physical quantities on site, such as temperature and pressure, into electrical signals. The input module of the RTU collects and converts these signals, converts them into digital signals, and transmits them to the central processing unit (CPU). The CPU processes, analyzes, and stores the collected data, and sends control signals to on-site devices through output modules based on preset logic and received remote control instructions, achieving control operations on the devices. In terms of data communication, RTU establishes a connection with the remote control center through communication interfaces and corresponding communication protocols, packages and sends the collected data to the control center, and receives instructions returned by the control center to complete the data exchange process.

Key advantages

High reliability: Adopting industrial grade design and manufacturing processes, high-quality electronic components are selected in hardware, with good anti-interference ability and stability. After rigorous testing and verification, it can operate stably for a long time in harsh industrial environments and complex electromagnetic interference environments, ensuring the reliable operation of the system and reducing equipment failures and downtime.

Flexible Scalability: With a modular design structure, users can flexibly choose and expand input/output modules, communication modules, etc. according to their actual application needs. Facilitate the system to expand and upgrade its functions based on business development or process changes in the later stage, reduce system upgrade costs, and improve system adaptability.

Powerful communication capability: supports multiple communication methods and protocols, and can seamlessly connect and communicate with different types of devices and systems. Efficient and stable data transmission can be achieved in both wired and wireless network environments, meeting communication needs in different scenarios.

Easy to maintain and manage: The equipment has complete self diagnosis and fault monitoring functions, which can timely detect its own problems and provide feedback to maintenance personnel through indicator lights, alarm information, and other means. At the same time, it provides a simple and easy-to-use configuration and management interface, making it convenient for users to set device parameters, monitor status, and perform maintenance operations, reducing the difficulty and management costs of device maintenance.

Precautions

Installation environment: It should be installed in a dry, ventilated, and non corrosive gas environment, avoiding direct sunlight and severe vibration. The installation location should be far away from strong electromagnetic interference sources, such as large motors, transformers, etc., to ensure the normal operation of the equipment. When installing outdoors, protective measures should be taken, such as using waterproof and dustproof cabinets to prevent rainwater, dust, etc. from entering the interior of the equipment and affecting its performance.

Power connection: Ensure that the power connection is correct and secure, pay attention to the polarity of the power supply, and avoid reverse connection. Before connecting to the power supply, it is necessary to check whether the power supply voltage meets the equipment requirements to prevent damage to the equipment due to high or low power supply voltage. For devices that require an external power adapter, the original adapter should be used to avoid using inferior or mismatched adapters.

Communication settings: When setting up communication, it is necessary to carefully check the communication parameters, including baud rate, data bits, parity bits, stop bits, etc., to ensure that they are consistent with the communication parameters of the connected device or system. If using wireless network communication, attention should be paid to signal strength and stability to avoid communication interruption or data transmission errors caused by weak signals. Regularly inspect communication lines for damage, looseness, and other issues to ensure the reliability of communication.

Software upgrade: When upgrading device software, important data in the device should be backed up in advance to prevent data loss during the upgrade process. Strictly follow the upgrade guide provided by the equipment manufacturer to ensure a smooth upgrade process. After the upgrade is completed, it is necessary to conduct a comprehensive test of the equipment to check whether its various functions are normal, in order to avoid equipment failures caused by software upgrades.

MOTOROLA F7509/V102/V367 high performance Remote Terminal Unit

Excellent performance parameters

（1） Powerful processing capability

The F7509/V102/V367 is equipped with a high-performance processor that can quickly process large amounts of real-time data. Taking F7509 as an example, complex logical judgment and data processing tasks can be completed in a short period of time, such as real-time analysis of numerous sensor data on industrial production lines, ensuring timely response to parameter changes in the production process. This powerful processing capability enables the RTU to operate stably and efficiently in the face of large-scale and highly complex SCADA (Supervisory Control and Data Acquisition) systems.

（2） Rich and precise I/O interfaces

Digital input interface: The digital input interface can accurately collect the switch status of external devices, such as the start and stop signals of motors, the opening and closing signals of valves, etc. The sampling accuracy reaches millisecond level, ensuring timely capture of device status changes. The digital output interface can reliably control the actions of external devices, which is sufficient to drive various relays, contactors, and other actuating components, achieving precise control of industrial equipment.

Analog input interface: The analog input interface supports multiple signal types, such as 0-10V voltage signal, 4-20mA current signal, etc. It can accurately collect analog data such as temperature, pressure, flow rate, etc. The analog output interface can output stable analog signals according to system requirements, which are used to adjust the frequency of the frequency converter, the opening of the regulating valve, etc., providing strong support for precise control of industrial production processes.

（3） Efficient data communication capability

Communication protocol support: F7509/V102/V367 supports a wide range of communication protocols, including Modbus RTU/TCP, DNP3.0, IEC 60870-5-101/104, etc. Taking Modbus protocol as an example, it can achieve stable communication with other smart devices and upper computers through RS-232, RS-485 serial ports, and Ethernet interfaces. This multi protocol support capability enables the RTU to seamlessly integrate into devices and systems from different manufacturers, greatly improving system compatibility and scalability.

Communication speed and stability: In terms of communication speed, the Ethernet interface supports 10/100Mbps adaptive speed to ensure high-speed data transmission. Whether it’s uploading real-time monitoring data or issuing control commands, it can be completed in a very short period of time. Meanwhile, by adopting advanced anti-interference technology and redundant communication link design, such as dual network port redundancy and wireless communication backup links, the stability of communication is ensured. In complex electromagnetic environments or network fluctuations, it is still possible to reliably transmit data, avoid data loss or communication interruption, and ensure the continuous operation of the system.

Innovative functional highlights

（1） Intelligent edge computing capability

F7509 has intelligent edge computing capability and can preprocess and analyze the collected data locally. For example, in industrial production sites, it can analyze the operational data of equipment in real time and determine whether there is a potential risk of equipment failure through built-in algorithm models. Once an anomaly is detected, immediately activate the local alarm mechanism and send a warning message to the remote control center. This edge computing feature not only reduces the burden on remote servers, reduces data transmission volume, but also improves the system’s response speed, making device operation and maintenance more efficient and intelligent.

（2） Flexible programming and configuration

V102 supports flexible programming and configuration methods, and users can develop programs through graphical programming interfaces or advanced programming languages according to their actual application needs. The graphical programming interface is easy to operate and intuitive, even non professional programmers can quickly get started, making it convenient for writing and modifying logic control programs. For complex application scenarios, advanced programming languages provide more powerful functionality and flexibility to implement complex algorithms and control strategies. At the same time, the RTU supports remote programming and configuration, and users can perform program updates, parameter adjustments, and other operations on the on-site RTU in the remote control center, greatly improving the maintenance efficiency of the system.

（3） Enhanced security protection mechanism

Data encryption: V367 uses AES 256 encryption algorithm to encrypt the transmitted data, ensuring the security of the data during transmission. Whether transmitted through wireless or wired networks, data can effectively prevent theft and tampering. For example, in the energy pipeline monitoring system, the encrypted transmission of sensitive data such as pipeline pressure and flow rate ensures the safe operation of energy facilities.

Access Control and Firewall: With strict access control mechanisms, only authorized users can access RTU configurations and data. By setting usernames, passwords, and access permissions, different users are restricted from operating the system. At the same time, the built-in firewall function can resist external network attacks, prevent illegal access and malicious software intrusion, and protect the system from network security threats.

Widely applicable scenarios

（1） Energy sector

Power system: In the power distribution network, F7509 can monitor the operation status of substations in real time, including parameters such as voltage, current, and power, and remotely control the opening and closing operations of equipment such as circuit breakers and isolating switches. When a power grid fault is detected, it can quickly locate the fault location and automatically take corresponding protective measures, such as cutting off the faulty line, to ensure the safe and stable operation of the power system. In distributed energy systems, V102 can be used to control the operation of new energy equipment such as photovoltaic power plants and wind farms, achieve regulation of power generation and remote monitoring of equipment, and improve energy utilization efficiency.

Oil and Gas: V367 is suitable for monitoring and controlling oil and gas pipelines. By real-time collection of pressure, flow rate, temperature and other data along the pipeline, abnormal situations such as pipeline leaks and blockages can be detected in a timely manner, and valves can be remotely controlled for emergency shut-off to prevent accidents from escalating. At the same time, production data from oil and gas wells can be monitored and analyzed to optimize production processes and increase oil and gas production.

（2） Industrial automation

Manufacturing production line: On the manufacturing production line, F7509 can achieve automated control and monitoring of production equipment. By connecting with devices such as PLC (Programmable Logic Controller), sensors, and actuators, real-time production data such as product quantity, production speed, and equipment operation status can be collected. Based on preset production processes and quality standards, equipment parameters can be automatically adjusted to achieve automation and intelligent control of the production process, improving production efficiency and product quality.

Water treatment plant: V102 can be used for the automation monitoring system of water treatment plants. Real time monitoring of water quality parameters of raw water and treated water, such as acidity, turbidity, dissolved oxygen, etc., remote control of the operation of water pumps, valves, dosing equipment, etc., to achieve precise control of the water treatment process, ensure water quality meets discharge standards, and reduce energy consumption and operating costs.

（3） Intelligent Transportation and Infrastructure

Intelligent transportation system: In the intelligent transportation system, V367 can be used to monitor and control devices such as traffic signals, road monitoring cameras, etc. By collecting real-time traffic flow data and dynamically adjusting the timing of traffic signals, traffic congestion can be optimized. At the same time, the operational status of road facilities can be monitored, such as structural health monitoring of bridges, remote control of street lights, etc., to improve the management efficiency and safety of transportation infrastructure.

Urban comprehensive pipe gallery: F7509 can be applied to the monitoring system of urban comprehensive pipe gallery. Real time monitoring of environmental parameters such as temperature, humidity, harmful gas concentration, and water level in the pipeline gallery, remote control of the operation of ventilation equipment, drainage pumps, and other devices, ensuring the safe operation of various pipelines in the pipeline gallery, and improving the reliability and intelligent management level of urban infrastructure.

​

Product specifications

Input parameters: Expected to support wide voltage input, ranging from 100-240V AC, 50/60Hz, and can adapt to different global power standards without the need for additional voltage conversion equipment

Output parameters: The output voltage is specially customized for FLN4235 equipment and may be [specific voltage value] DC. The fluctuation range of the output voltage is controlled at a minimum value, such as ± 0.5%, to ensure stable operation of the equipment.

Electrical characteristics: It has high power conversion efficiency, reduces energy loss during the conversion process, lowers heat generation, and improves the service life of the adapter. Electrical isolation design is adopted between input and output to effectively prevent grid interference from entering the equipment, while avoiding the impact of equipment failure on the grid.

Functional Features

Stable power supply: Advanced voltage stabilization technology and high-quality filtering circuits are used to effectively suppress voltage fluctuations and current ripples, providing stable and pure DC power supply for FLN4235 equipment, ensuring stable operation and optimal performance even in complex power environments.

Intelligent protection: equipped with comprehensive protection mechanisms, including overvoltage protection, overcurrent protection, short circuit protection, and overheating protection. When the output voltage is too high, the load current is too large, the output terminal is short circuited, or the internal temperature exceeds the safe range, the adapter will quickly activate protective measures, automatically cut off the output or reduce power, and protect the equipment and adapter itself from damage.

Application scenarios

Mainly used in scenarios where FLN4235 devices are used, such as specific industrial automation control systems, related equipment in communication base stations, etc. Provide stable power to the FLN4235 controller in industrial automation production lines to ensure stable automation control and data transmission of the production line; At the communication base station, ensure that the FLN4235 communication module is working properly and maintain the stable operation of the communication network.

MOTOROLA FCN6650 adapter power supply

（1） Product specifications

Input parameters: It also supports wide voltage input, ranging from 90-264V AC, 47-63Hz. Compared with FLN4235 adapter power supply, the input voltage range is wider, which can better adapt to areas with large voltage fluctuations. At different input voltages, the input current will automatically adjust according to the device load to ensure efficient operation of the adapter.

（2） Functional Features

Efficient power supply: Designed for the high-performance requirements of FCN6650 equipment, it can provide stable and strong power output, ensuring that the equipment will not experience performance degradation or failure due to insufficient power when processing large amounts of data and complex tasks.

Flexible adaptation: Supports multiple output voltage regulation modes, which can be adjusted through software or hardware settings to adapt to different versions or configurations of FCN6650 devices. At the same time, it has intelligent recognition function, which can automatically detect equipment load, adjust output power, and improve energy utilization efficiency.

（3） Application scenarios

Suitable for scenarios with high requirements for power supply, such as communication equipment in large data centers and core control units in high-end industrial automation systems. Provide stable power to the FCN6650 communication processor in the data center to ensure high-speed data transmission and processing; In the automation production line of high-end manufacturing industry, ensure that the FCN6650 controller accurately controls the production process, improves production efficiency and product quality.

MOTOROLA FCN6599 adapter power supply

（1） Product specifications

Input parameters: The input voltage range is 90-250V AC, 50/60Hz, suitable for most industrial and commercial power environments. Has good power adaptability and can maintain stable power input during voltage fluctuations.

Output parameters: The output voltage is optimized specifically for the FCN6599 device, with a stable output current of up to [X8] A, meeting the conventional power requirements of FCN6599 in industrial control scenarios. Excellent voltage regulation rate, able to quickly stabilize the output voltage when the input voltage and load change. .

（2） Functional Features

Industrial grade reliable power supply: designed for industrial control environments, with high reliability and stability. The built-in surge protection and overvoltage protection functions can effectively resist common power anomalies in industrial sites and protect FCN6599 equipment from damage.

Strong environmental adaptability: The shell is made of high-strength and corrosion-resistant materials, which have certain dustproof and waterproof capabilities, and the protection level may reach IP54 or above. The working temperature range is wide, and it can still work stably in an environment of -20 ℃ -70 ℃, making it suitable for use in harsh industrial environments.

（3） Application scenarios

Widely used in the field of industrial automation control, such as equipment control for factory production lines, monitoring and control of power systems, and process control in the petrochemical industry. To provide stable power for the FCN6599 controller, ensuring precise operation of industrial equipment according to predetermined procedures, and guaranteeing production safety and product quality.

​MOTOROLA FLN4235A adapter power supply

（1） Product specifications

Input parameters: The input voltage supports 100-240V AC, 50/60Hz, which is the same as the input voltage range of the FLN4235 adapter power supply. However, there may be some improvement in the optimization of the input current, which can more efficiently power the device under different voltage inputs.

Output parameters: The output voltage is accurately matched with the FLN4235A device, and the output current may increase compared to the FLN4235 adapter power supply to meet the power needs of the FLN4235A device after upgrading or expanding its functions. The output voltage has higher accuracy and the fluctuation range is controlled within ± 0.3%.

Electrical characteristics: Adopting a new generation of power conversion technology, the power conversion efficiency is significantly improved, the electromagnetic shielding design is strengthened, the self electromagnetic radiation is reduced, and the anti-interference ability is improved, providing equipment with purer power supply.

（2） Functional Features

High performance upgrade: customized for the high-performance requirements of FLN4235A equipment. Compared with FLN4235 adapter power supply, it has improved power supply stability, output power, and efficiency, ensuring that FLN4235A equipment can work stably even under high load operation.

Intelligent energy-saving: Equipped with an intelligent energy-saving mode, it automatically reduces its own power consumption and energy waste when the device is in standby or light load state. At the same time, it supports remote monitoring and management functions, and users can view the working status and parameters of the adapter in real time through the network for remote configuration and fault diagnosis.

（3） Application scenarios

Suitable for scenarios with higher requirements for equipment performance and power supply, such as next-generation industrial automation control systems, high-end communication equipment, etc. Provide stable and efficient power to the FLN4235A controller in the automated production line of the smart factory, supporting the intelligent upgrade and efficient operation of the production line; Ensure the stable operation of FLN4235A communication module in high-end communication base stations, and improve the performance and reliability of communication networks.

Installation precautions

（1） Environmental selection

Temperature and humidity: Although these adapter power supplies have different operating temperature ranges, they all need to be installed in a suitable temperature environment to avoid exceeding their respective maximum operating temperatures (such as FLN4235A, which may experience performance degradation in high temperature environments above 70 ℃), and to prevent accelerated aging or even damage to internal components due to overheating. At the same time, the relative humidity of the installation environment should be maintained within the specified range (usually 5% -95% without condensation). A humid environment can easily cause problems such as circuit short circuits and component corrosion. Therefore, a moisture-proof box or dehumidification device can be equipped for the power supply in places with high humidity.

Ventilation and heat dissipation: It is essential to ensure that the installation location is well ventilated, away from heat sources and enclosed spaces with poor ventilation. For example, the power adapter cannot be installed in a completely enclosed metal cabinet without heat dissipation holes, or near large heating equipment that is currently in operation. Good ventilation helps dissipate heat inside the power supply, preventing excessive temperature caused by heat accumulation, which affects the stability and service life of the power supply.

Electromagnetic interference: Stay away from strong electromagnetic interference sources such as large motors, transformers, frequency converters, and other equipment. Strong electromagnetic interference may affect the normal operation of the power supply, leading to unstable output voltage, abnormal noise, and other situations. It is recommended to maintain a distance of at least 1 meter between the installation location and the interference source. If necessary, electromagnetic shielding measures can be taken, such as using a shielding cover to protect the power supply.

（2） Connection operation

Power off operation: Before connecting the power adapter to the device or mains power, it is necessary to ensure that all related equipment has been powered off. It is strictly prohibited to perform wiring operations while the power is on. This not only prevents operators from getting electrocuted, but also avoids the instantaneous current surge caused by live plugging and unplugging, which can damage power adapters and connecting devices.

Interface matching: Carefully check the input and output interface labels of the power adapter to ensure proper connection. When connecting the input interface to the mains power, use a power cord that meets the specifications and confirm that the power plug is in good contact with the socket to avoid safety hazards caused by electrical sparks due to poor contact. When connecting the output interface to the corresponding device (such as FLN4235, FCN6650, etc.), insert it accurately according to the interface shape and pin definition to prevent the device from not working properly or even being damaged due to reverse or incorrect insertion.

Grounding requirements: For power adapters that require grounding, be sure to connect the grounding wire correctly. Good grounding can effectively prevent safety hazards caused by power leakage and enhance the anti-interference ability of the power supply. The grounding wire should be selected with appropriate specifications of wire, and the grounding resistance should comply with relevant standards. Regularly check whether the grounding wire is loose or broken to ensure the reliability of the grounding system.

Precautions for use

（1） Load management

Rated power matching: Strictly use according to the rated output power and current of each adapter power supply, and prohibit overload operation. Overloading may cause severe heating of the power supply, shorten its lifespan, and even lead to safety accidents such as fires. When connecting the device, it is necessary to calculate the total load power of the device to ensure that it does not exceed the rated value of the power adapter. For example, the maximum output current of the FCN6650 adapter power supply is [X5] A. If the total current demand of the connected devices exceeds this value, a higher power supply should be replaced or the number of connected devices should be reduced.

Avoid frequent start stop: Frequently turning on and off the power adapter may generate surge currents, which can impact the internal components of the power supply and affect its performance and service life. If you need to temporarily stop the device from running, you can keep the power supply in standby mode instead of completely shutting it down. For example, in daily work, when leaving the workstation for a short period of time, there is no need to turn off the adapter power, just turn off the equipment.

（2） Voltage adaptation

Input voltage confirmation: Before use, confirm that the input voltage matches the local mains voltage. For adapters that support wide voltage inputs (such as FLN4235, FCN6650, etc.), it is recommended to use a voltage regulator in areas with large voltage fluctuations to ensure that the input voltage remains stable within the normal range. Avoid damaging the power adapter or causing it to malfunction due to high or low input voltage.

Output voltage regulation (if any): For adapters with output voltage regulation function (such as FCN6650), when adjusting the output voltage, it is necessary to follow the operation steps in the user manual, gradually adjust it to the desired voltage value, and avoid adjusting the amplitude too large at once, which may cause damage to the connected equipment. During the adjustment process, the operating status of the equipment should be monitored in real time to ensure that voltage adjustment does not affect the normal operation of the equipment.

Maintenance precautions

（1） Daily inspection

Status indicator light monitoring: Regularly check the working status indicator light of the power adapter. Under normal circumstances, the indicator light should light up or flash according to established rules. If there is abnormal flashing, extinguishing, or abnormal color on, the power supply working status should be checked immediately to determine if there is a fault. For example, if the indicator light is constantly red, it may indicate that the power supply has overvoltage, overcurrent, or short circuit problems, and should be promptly shut down for inspection.

Monitoring of operating parameters: Use professional instruments to detect the output voltage and current of the power supply every month to ensure that they fluctuate within the rated range. If there is a significant deviation in output voltage or current, it is necessary to calibrate or repair it in a timely manner. For some devices that require high power stability, the monitoring frequency can be increased, such as weekly testing.

（2） Cleaning and maintenance

Surface cleaning: Regularly clean the dust on the surface of the power adapter, at least once every quarter. Use a dry, soft brush or vacuum cleaner to remove dust from the power supply casing, avoid wiping with a damp cloth, and prevent moisture from entering the interior of the power supply. In dusty environments, the cleaning frequency should be appropriately increased, such as once a month.

Internal maintenance (professional operation): For power adapters that have been used for a long time, professional personnel need to open the casing every year (with power off and safety ensured), clean the internal dust, and check whether the internal components are loose, deformed, burnt, etc. If any abnormalities are found, please contact professional maintenance personnel in a timely manner for handling. Do not disassemble and repair them at will to avoid causing greater damage.

Product positioning 

FPN1904 power adapter or positioned as a mid to high end universal power accessory, suitable for various devices such as communication equipment, industrial automation devices, intelligent terminals, etc. Compared to FPN1903, it may be improved in terms of size, portability, or specific functions to meet the diverse needs of different user groups for power adapters, such as providing lightweight and portable power solutions for mobile office devices, or customizing power supplies for precision industrial instruments that require extremely high power stability.

Specification parameters

Input parameters

Voltage Range: Expected to continue the wide voltage input characteristics, supporting a voltage input range of 100-240V AC, with a frequency of 50/60Hz, to adapt to the power standards of different regions around the world, making it convenient for users to use equipment in different countries and regions without the need to replace power adapters, improving versatility.

Power factor: With power factor correction function, the power factor can reach 0.9 or above, reducing harmonic interference to the power grid, improving power utilization efficiency, in line with the development trend of energy conservation and environmental protection, and reducing equipment operating costs.

Output parameters

Output voltage: The output voltage can be set according to the requirements of the adapted device, which may be common DC voltages such as 5V, 9V, 12V, 19V, etc., to accurately match the power supply requirements of different devices such as communication equipment, laptops, industrial control modules, etc., ensuring stable output voltage and controlling the fluctuation range within a minimum value, such as ± 0.5%.

Output current: The maximum output current may vary between 1A and 6A depending on the output voltage and the power of the adapted device, meeting the power requirements of different power devices. Whether it is low-power sensor devices or high-power industrial control terminals, sufficient power can be provided.

Voltage regulation rate: With excellent voltage regulation rate, it can quickly adjust the output voltage when the input voltage fluctuates and the load changes, maintain the stability and accuracy of the output voltage, and provide reliable power supply guarantee for voltage sensitive equipment.

Environmental parameters

Working temperature range: The working temperature range is -10 ℃ -60 ℃, which can operate stably in a wide temperature environment. Whether it is the cold northern winter or the hot summer, it can ensure the normal power supply of the equipment.

Storage temperature range: The storage temperature range is -30 ℃ -80 ℃, making it convenient for users to store power adapters in various environments. Even after being stored in extreme temperature environments for a period of time, they can still be used normally.

Relative humidity: The relative humidity range is 5% -95% (without condensation), with good moisture resistance, and can work stably in humid environments such as coastal areas and industrial plants with high humidity.

Core functions

（1） Stable power supply function

By adopting advanced power conversion technology and high-quality electronic components, the FPN1904 power adapter can provide stable and pure DC output for equipment. By using intelligent voltage regulation and current control circuits, voltage fluctuations and current ripples are effectively suppressed to meet the stringent requirements of power supply quality for equipment, ensuring stable operation and optimal performance.

（2） Intelligent protection function

Equipped with comprehensive protection mechanisms, including overvoltage protection, overcurrent protection, short circuit protection, and overheating protection. When the output voltage is too high, the load current is too large, the output terminal is short circuited, or the internal temperature exceeds the safe range, the adapter will quickly activate corresponding protective measures, automatically cut off the output or reduce power, prevent damage to the equipment and adapter itself, ensure the safety of the equipment and users, and extend the service life of the equipment.

（3） Quick adaptation function

It may have built-in intelligent recognition chips that can automatically identify the type and power requirements of connected devices, quickly adjust output voltage and current, and achieve efficient adaptation. No need for manual settings by users, plug and play, improving convenience of use, suitable for scenarios where multiple devices can be quickly switched and used.

（4） Energy saving and low consumption function

When the device is in standby or light load mode, the power adapter may automatically enter energy-saving mode, reducing its own power consumption and minimizing energy waste. At the same time, the efficient power conversion efficiency further reduces the energy consumption during equipment operation, which is in line with the development trend of low-carbon and environmental protection.

Application scenarios

（1） Communication field

Provide stable power supply for small communication devices, wireless access points, network cameras, etc. inside communication base stations. Its wide voltage input and stable output characteristics can adapt to different regional power grid environments, ensuring the normal operation of communication equipment under various conditions and guaranteeing the stability and smoothness of communication networks.

（2） Industrial automation

Suitable for small sensors, controllers, actuators and other equipment on industrial automation production lines, providing them with accurate and reliable power supply. In complex industrial electromagnetic environments, with good electrical isolation and anti-interference capabilities, stable equipment operation is ensured, helping to achieve automation and intelligent control of industrial production processes.

（3） Intelligent terminal devices

It can charge smart terminal devices such as laptops, tablets, smartphones, and portable game consoles, meeting the electricity needs of users in mobile office, entertainment, and other scenarios. The lightweight and portable design and efficient power supply performance make it convenient for users to use the device anytime and anywhere, enhancing the user experience.

（4） Smart home devices

To supply power to smart door locks, smart cameras, smart speakers, environmental monitoring sensors and other devices in smart home systems, ensuring stable operation of smart home devices, realizing intelligent control and management of home environments, and creating convenient, comfortable and safe home living environments for users.

Product Overview

MOTOROLA FPN1903 is an AC power supply designed to meet the needs of various application scenarios. Its wide voltage input range of 100-240V AC enables it to adapt to different global power standards without the need for additional voltage conversion equipment, greatly improving the product’s versatility and applicability. This power supply is designed to provide stable and pure DC output for various devices, ensuring stable operation even in complex power environments. It is widely used in communication base stations, industrial control equipment, data centers, and other fields.

Specification parameters

Input parameters

Voltage Range: Supports a wide voltage input range of 100-240V AC, with a frequency range of 50/60Hz, and can automatically adapt to voltage fluctuations in different countries and regions. Whether in North America with a voltage of 110V or Europe and Asia with a voltage of 220V, it can work stably and provide reliable power input for equipment.

Power factor: Equipped with high power factor correction (PFC) function, the power factor can reach 0.95 or above, effectively reducing harmonic pollution to the power grid, improving power utilization efficiency, meeting modern green and energy-saving electricity standards, and reducing users’ electricity costs.

Output parameters

Output voltage: The output voltage is a stable [specific voltage value] DC, which can provide accurate and stable DC power according to the needs of different devices, meeting the strict requirements of equipment for power supply voltage stability. For example, providing stable power support for RF modules in communication equipment and PLC modules in industrial control equipment.

Voltage regulation rate: With excellent voltage regulation rate, the fluctuation range of output voltage is extremely small under input voltage and load changes, generally not exceeding ± 1%, ensuring the stability and accuracy of output voltage and providing reliable power supply guarantee for voltage sensitive electronic devices.

Environmental parameters

Working temperature range: The working temperature range is 0 ℃ -50 ℃. Within this temperature range, the power supply can operate stably, ensuring that the output performance is not affected by temperature changes. In high temperature environments, the built-in cooling system can effectively reduce the internal temperature of the power supply, ensuring its normal operation; In low-temperature environments, the power supply can also quickly start and output stably.

Storage temperature range: The storage temperature range is -20 ℃ -85 ℃, which facilitates users to store the power supply under different environmental conditions. Even after being stored for a period of time in extreme temperature environments, the power supply can still be used normally, extending the product’s service life.

Relative humidity: The relative humidity range is 5% -95% (without condensation), with good moisture resistance, and can work normally in humid environments, such as communication base stations in coastal areas and humid industrial plants, ensuring stable operation and power supply for equipment.

Core functions

（1） Stable and reliable power output

By adopting advanced power conversion technology and high-quality electronic components, FPN1903 can provide stable and pure DC power for equipment. By using high-precision voltage regulation and current control circuits, voltage fluctuations and current ripples are effectively suppressed, ensuring the stability and accuracy of the output voltage, meeting the power supply requirements of electronic devices with extremely high power quality requirements, and ensuring the normal operation and performance of the equipment.

（2） Wide voltage input adaptability

The wide voltage input range of 100-240V AC enables this power supply to adapt to the power standards and voltage fluctuations in different regions around the world. Whether in remote areas with unstable grid voltage or in international environments with significant differences in voltage standards, there is no need for additional voltage conversion equipment, and the product can be directly connected to the mains for use, greatly improving its universality and applicability, and reducing the user’s usage cost and maintenance difficulty.

（3） A comprehensive protection mechanism

Overvoltage protection: When the output voltage exceeds the set protection threshold, the power supply will immediately activate the overvoltage protection mechanism, automatically cut off the output, prevent excessive voltage from damaging the connected equipment, and protect the safety of the equipment.

Overcurrent protection: If the load current exceeds the rated output current of the power supply, the overcurrent protection function will respond quickly, limit the current output or cut off the power supply, avoid damage to the power supply and equipment caused by overload, and extend the service life of the equipment.

Short circuit protection: Once a short circuit fault is detected at the output terminal, the power supply will cut off the output in a very short time to prevent the short circuit current from causing serious damage to the equipment and power supply itself, ensuring the safe operation of the system.

Overheating protection: The built-in temperature sensor monitors the internal temperature of the power supply in real time. When the temperature exceeds the safe range, the overheating protection function is activated, reducing the power output power or stopping the output. At the same time, the cooling fan is activated to enhance heat dissipation, preventing power failure caused by overheating and ensuring the long-term stable operation of the power supply.

（4） Efficient heat dissipation design

To ensure the stability of the power supply under long-term continuous operation, an efficient heat dissipation design is adopted. Built in large-sized cooling fan, combined with optimized heat sink structure, can quickly dissipate the heat generated inside the power supply, reduce the internal temperature of the power supply, and improve the reliability and service life of the power supply. At the same time, the cooling fan has intelligent speed regulation function, which can automatically adjust the speed according to the internal temperature of the power supply, reducing noise and power consumption while ensuring the cooling effect.

Application scenarios

（1） Communication base station

In communication base stations, the FPN1903 power supply provides stable power support for various communication devices within the base station, such as base station controllers, RF modules, transmission equipment, etc. Its wide voltage input characteristics can adapt to the voltage differences of power grids in different regions, ensuring that the base station can operate normally in various power environments. A sound protection mechanism can effectively resist various interferences and abnormal situations in the power grid, ensure the safe and stable operation of communication equipment, guarantee the stable transmission of communication signals, and improve communication quality.

（2） Industrial automation equipment

Suitable for various equipment on industrial automation production lines, such as PLC controllers, servo drives, sensors, actuators, etc. Stable and reliable power output can ensure the accurate operation of these devices in complex industrial environments, achieving precise control of automated production processes. The wide voltage input and comprehensive protection mechanism enable it to adapt to the characteristics of large voltage fluctuations and strong electromagnetic interference in industrial sites, improve the reliability and stability of industrial automation systems, reduce equipment failure rates, and enhance production efficiency.

（3） Data Center

In data centers, provide stable power supply for servers, switches, storage devices, etc. Its high conversion efficiency and low-power design help reduce energy consumption in data centers, in line with the development trend of green and energy-saving in data centers. The powerful output capability can meet the power demand of a large number of devices running simultaneously in the data center, ensuring the stable operation of the data center and the secure storage of data, providing reliable power guarantee for the informationization construction of enterprises.

（4） Medical equipment

Medical equipment requires extremely high stability and safety of power supply. FPN1903 power supply can provide stable and pure DC power for medical equipment such as monitors, ventilators, ultrasound diagnostic instruments, etc. Its comprehensive protection mechanism can effectively prevent power failures from causing harm to medical equipment and patients, ensuring the normal operation of medical equipment and the smooth progress of medical diagnosis and treatment work, and providing guarantees for the life and health of patients.