ABB CB801 3BSE042245R1 is a PROFIBUS DP communication panel designed specifically for industrial automation systems, used to connect operator panels (such as Panel 800 series) to the PROFIBUS DP bus. Its core function is to connect to the PROFIBUS network as a slave, support real-time data exchange, and be suitable for industrial scenarios that require efficient communication, such as manufacturing production lines, process control equipment, etc.
Technical parameters
Communication protocol: PROFIBUS DP V0 (compliant with EN 50170 standard), supports slave mode, adjustable baud rate from 9.6 kbps to 12 Mbps.
Interface type: 1 x PROFIBUS DP interface (9-pin D-sub, compliant with IEC 61158 standard), supporting shielded twisted pair connections.
Electrical isolation: Channel to channel electrical isolation, isolation voltage ≥ 500V AC, anti electromagnetic interference (EMI) and radio frequency interference (RFI).
Data transmission: Supports periodic data (process data) and non periodic data (parameter configuration) transmission, with a maximum input/output data size of 244 bytes.
Configuration tool: Use ABB Panel Builder 800 software for parameter configuration, supporting GSD file import.
Physical specifications
Size: Approximately 100mm (width) x 150mm (height) x 30mm (depth)
Weight: Approximately 0.2kg
Working temperature: -20 ° C~+60 ° C (industrial grade wide temperature design).
Protection level: IP20 (indoor installation), to be used in conjunction with panel protective casing.
Core functions
PROFIBUS DP slave integration:
As a PROFIBUS DP slave, it can communicate with the master station (such as ABB AC800M PLC, third-party PROFIBUS master station) to exchange real-time equipment status, control instructions, and other data.
Support device address (station number) 0-126, set through panel dip switch or software.
Data mapping and real-time performance:
Support input/output data mapping, which can correspond the registers of the panel (such as variables and alarm status) with the PROFIBUS data area, achieving fast data exchange.
Real time response time ≤ 10ms, suitable for scenarios with high real-time requirements (such as motion control, fast process adjustment).
Diagnosis and maintenance:
Built in LED indicator lights (such as power, communication status, error alarms) facilitate quick on-site diagnosis of communication faults.
Support firmware upgrade, remotely updated through Panel Builder 800 software or PROFIBUS master station.
Installation and wiring
Installation method:
Directly insert into the expansion slot of the Panel 800 series operator panel, fix with screws, and support hot plugging (power-off operation required).
Wiring requirements:
PROFIBUS cables require shielded twisted pair cables with a wire diameter of ≥ 0.25mm ², and the terminal needs to be connected to a 120 Ω resistor.
Following the PROFIBUS wiring specification, pins 2/3 of the A/B line correspond to the interface, and the shielding layer is reliably grounded.
Configuration steps:
Select “PROFIBUS DP” as the communication protocol in Panel Builder 800, configure the slave address and data area length.
Import the GSD file of CB801 and map input/output variables to PROFIBUS addresses.
Add slave devices to the PROFIBUS master station, match baud rates and configuration parameters.
Application scenarios
Manufacturing automation:
Connect Panel 800 panel to PLC (such as ABB AC500) to achieve real-time monitoring and parameter adjustment of production line equipment, such as monitoring the status of robotic arms and sending control instructions in automotive assembly lines.
Process control industry:
In the chemical and food industries, as a human-machine interface, it is connected to the PROFIBUS network to monitor the temperature and valves of the reactor
Model: DSAI 130, product ID 57120001-P, belongs to Analog Input Board, used for signal acquisition in industrial control systems.
Function: Provides 16 channel differential analog input, supports voltage (± 10V) and current (± 20mA) signals, with an accuracy of 0.025%, suitable for industrial scenarios that require high reliability and precision.
Applicable system:
Only applicable as spare parts for Safeguard safety controllers, MasterPiece 2×0 controllers, or scenarios with common mode voltage (CMV)>50V.
For standard process controllers (such as MP200/1, AC410/AC450/AC460) with CMV ≤ 50V, an upgraded version of DSAI 130A (3BSE018292R1) is required.
Technical Parameter
Input channel: 16 channels, differential input, supporting voltage/current signal switching.
Signal range:
Voltage: ± 10V
Current: ± 20mA
Accuracy: 0.025% FS (full-scale error), ensuring high-precision data acquisition.
Isolation characteristics: Electrical isolation between channels, suitable for high common mode voltage environments (CMV>50V).
Communication and Interface: Compatible with ABB Safeguard and MasterPiece controllers, requiring a controller hardware license (HW License).
Physical specifications
Dimensions: 236.7mm (width) x 327.6mm (depth) x 14.4mm (height)
-WEEE classification: Small equipment (external dimensions ≤ 50cm)
Spare parts kit: Supports multiple kit models (such as 3BNP000028R1, 3BSE010195R1, etc.), including input modules with different configurations.
Core functions
High precision analog signal acquisition:
Supports 16 channel differential input and can simultaneously collect multiple voltage or current signals, suitable for data acquisition of sensors such as pressure and temperature transmitters.
Differential input design suppresses common mode interference, improves signal stability, and is suitable for complex electromagnetic environments in industrial sites.
System compatibility:
Specially designed for ABB Safeguard safety controllers and MasterPiece 2×0 as spare parts replacement or system expansion.
It is necessary to match the hardware license of the controller to ensure that the software driver and function authorization are normal.
Fault diagnosis and protection:
Built in overvoltage protection and channel diagnostic functions can detect signal abnormalities (such as wire breakage and short circuit) and report faults through the controller.
Application scenarios
Safety critical systems:
The Safeguard safety controller is used in high-risk industries such as chemical and petroleum industries to monitor key process parameters (such as pressure and flow) and ensure compliance with safety standards.
High common mode voltage environment:
Suitable for industrial scenarios with CMV>50V (such as high-voltage power systems, large motor drive systems), directly collecting analog signals in high noise environments.
**Legacy system upgrade * *:
As a spare part for MasterPiece 2×0 controller, it supports maintenance and expansion of old systems, extending the system lifecycle.
Precautions
Selection restrictions:
Not suitable for low common mode voltage scenarios (CMV ≤ 50V) of standard process controllers (such as AC410), DSAI 130A model needs to be used instead.
When ordering, the hardware license number (HW License) of the controller must be specified to ensure compatibility.
Installation and maintenance:
It needs to be installed by professional technicians to ensure correct grounding and avoid electromagnetic interference affecting accuracy
ABB 086329-003 is a digital input module designed specifically for industrial automation systems, belonging to the ECS (Electronic Control System) series of ABB’s industrial control product family. Its core function is to convert the switch signals of external devices (such as buttons, sensors, relay contacts, etc.) into digital signals recognizable by the system, achieving real-time monitoring and data acquisition of industrial equipment status. This module is widely used in manufacturing, energy, process control and other fields, and is one of the fundamental components for building automation control systems.
Brand background
As a global leader in industrial automation, ABB’s digital input modules rely on over a century of accumulated electrical and automation technology, possessing high reliability, high precision, and strong compatibility. ABB’s ECS series products are known for their modular design and standardized interfaces, supporting seamless integration with ABB’s PLCs (such as the AC500 series), DCS systems, and third-party controllers, meeting diverse control needs from small and medium-sized equipment to large production lines.
Specification parameters
Number of input channels: 16
Input signal type: dry contact: no voltage contact
-Wet contact: DC 24V signal
Voltage range: DC 12-24V
Input impedance: ≥ 10k Ω)
Isolation characteristics: Electrical isolation between channels, isolation voltage ≥ 500V AC, resistance to electromagnetic interference (EMI) and radio frequency interference (RFI)
Response time: 0.1-50ms
Communication interface: Supports Modbus RTU/ASCII, Profibus DP, EtherNet/IP
Physical dimensions: Standard rail installation: 100mm (width) x 150mm (height) x 120mm (depth)
Weight: Approximately 0.3kg
Core functions
Multi type signal acquisition:
Supports dry contacts (such as buttons and limit switches) and wet contacts (such as 24V DC sensors) input, compatible with mechanical contacts and electronic signals, and adaptable to various industrial equipment.
Built in filtering function, can set the debounce time (such as 1-50ms) to eliminate false signals caused by mechanical contact shaking or electromagnetic interference.
Real time status monitoring:
Each channel is equipped with LED indicator lights, which display the input status (on/off) in real time for on-site debugging and troubleshooting.
Support the “change detection” function, which only triggers data updates when the input status changes, reducing ineffective communication load.
System integration and communication:
Connect to Profibus or Ethernet network through bus adapter (such as ABB PP512) to transmit digital signals in real-time to PLC or upper computer.
Support redundant communication configuration to improve system reliability (such as dual bus connection).
Fault diagnosis and protection:
Built in overvoltage protection (such as surge suppression) to prevent transient voltage damage to the module;
Support channel disconnection detection and report fault codes (such as “channel open circuit” and “short circuit”) through the communication interface.
Working principle
Signal input and conditioning:
The external switch signal is connected to the module through the terminal block, and the dry contact signal directly detects the on/off of the contact. The wet contact signal is converted into a logic level (such as 24V → 5V) after being divided by a resistor. The conditioned signal is electrically isolated through a optocoupler to avoid external interference affecting the internal circuit.
Analog to digital conversion and encoding:
The isolated signal is converted into a digital quantity (0/1) by an analog-to-digital converter (ADC) and transmitted to the microprocessor through an internal bus. After filtering and deblurring the signal, the microprocessor encodes it into data frames according to the communication protocol (such as Modbus).
Data transmission and interaction:
The encoded data is transmitted to the controller (such as PLC) through a communication interface. The controller parses the data and updates the input mapping table for logical operations or status display. At the same time, the module can receive configuration instructions from the controller (such as filtering time, input type) to dynamically adjust parameters.
Key advantages
High reliability design:
Optoelectronic isolation technology ensures that channels do not interfere with each other, and the anti-interference ability meets the IEC 61000-6-2 standard;
Wide temperature working range and industrial grade component selection, suitable for harsh environments such as vibration, dust, electromagnetic interference, etc.
Flexible scalability:
Support hot swapping, modules can be replaced without shutting down;
Modular design can be combined with other ABB I/O modules (such as digital outputs and analog inputs) to build customized control systems.
Efficient integration capability:
Standardized communication protocols reduce integration difficulty and support plug and play functionality;
Compatible with ABB Control Builder software, it can quickly configure input parameters and diagnostic functions.
Cost optimization:
16 channel high-density design reduces cabinet space occupation;
Long lifecycle and low maintenance cost, suitable for large-scale deployment.
Precautions
Installation and wiring:
Ensure that the input signal type is consistent with the module configuration (dry contact/wet contact) to avoid damaging the module due to strong electrical connections;
Use shielded twisted pair cables to connect sensors to reduce electromagnetic interference, and the cable length should not exceed 50 meters (DC signal).
Parameter configuration:
Set the filtering time based on the sensor response speed (such as 0.1ms for high-speed pulse signals and 10ms for mechanical contacts);
When enabling the “channel redundancy” function, it is necessary to configure dual input signals in parallel to improve reliability.
Environmental requirements:
Avoid installing near strong electromagnetic sources (such as frequency converters and motors), and add metal shielding if necessary;
Long term high temperature environment requires good ventilation of the cabinet to avoid module overheating.
Maintenance suggestion:
Regularly check whether the terminal connections are loose and clean the surface dust of the module;
Regularly read fault logs using ABB diagnostic tools to detect channel anomalies in advance.
Similar model supplement
086328-002：
8-channel digital input module, smaller in size (50mm width), suitable for small control systems
Small machine tools, laboratory equipment, distributed I/O nodes
086330-001：
32 channel high-density module, supporting redundant power input
Large production lines, data centers, redundant control systems
086329-004：
Supports AC 110-230V input, compatible with AC signals (such as relay contacts)
Traditional relay control system, mixed voltage environment
086329-005：
Intrinsic safety type (Ex ia), suitable for flammable and explosive environments (such as chemical and petroleum industries)
Monitoring of equipment status in hazardous areas (such as explosion-proof sensors)
Application scenarios
manufacturing
Automobile production line: Monitor the limit switch and fixture positioning signal of the robotic arm to ensure assembly accuracy;
Electronic equipment manufacturing: Collecting vacuum adsorption status and component missing detection signals of SMT equipment to improve the assembly yield.
Process control industry:
Chemical reaction kettle: monitoring liquid level switch, temperature alarm contact, real-time feedback of process status;
Food packaging line: detect the presence of packaging materials sensors, complete sealing signals, and control the start and stop of the production line.
Energy and Infrastructure:
Power plant: Collect the opening and closing status of circuit breakers, generator speed switch signals, and connect them to the SCADA system;
Wastewater treatment plant: Monitor valve switch status and pump operation signals to achieve automated process control.
Warehouse logistics:
Automated three-dimensional warehouse: detecting shelf space sensors, conveyor belt deviation switches, optimizing cargo sorting logic;
AGV navigation system: receives collision detection signals from laser radar and triggers emergency parking control.
ABB 086349-002 industrial control circuit board is a key hub in industrial automation control systems, just like the human nervous system, responsible for accurately processing and transmitting various control signals, ensuring the stable and efficient operation of the entire industrial production process. It can work collaboratively with various industrial equipment, playing an important role in precise control of equipment and system status monitoring in complex environments such as industrial automation production lines and process control systems.
Technical parameters
（1） Electrical parameters
Working voltage: Supports 220V AC voltage input, which is a common industrial standard voltage, making it easy to connect to most industrial power supply systems. Whether it is independently operated small industrial equipment or complex power supply networks in large factories, it can stably obtain electrical energy to ensure the normal operation of the control board.
Output frequency: With an output frequency of up to 60KHZ, a higher output frequency means that the control board can quickly respond to control instructions and perform precise high-frequency control of the equipment. In some industrial scenarios that require extremely high control speed, such as real-time control of high-speed automated mechanical equipment, it can ensure accurate and smooth operation of the equipment, avoiding production errors or equipment failures caused by control delays.
（2） Physical parameters
Size specifications: Although exact and unified information on specific dimensions has not been obtained yet, it is speculated from its application scenarios and the general situation of similar industrial control boards that its design will fully consider the limited space layout inside the industrial control cabinet, and most likely adopt compact and standardized external dimensions to facilitate flexible installation in various industrial equipment. For example, it may be similar in size to common industrial control boards, with length, width, and height within a certain standard range, making it convenient to combine and assemble with other equipment modules, improving the integration and space utilization of industrial control systems.
Weight: Due to the lack of clear data, referring to similar products, its weight should be relatively moderate, which can ensure that the control board has a certain stability after installation, will not cause shaking and affect performance during equipment operation due to being too light, and will not impose too much burden on equipment installation and maintenance due to being too heavy, making it convenient for technical personnel to carry, install, and perform subsequent maintenance operations.
（3） Environmental parameters
Working temperature range: capable of stable operation within the temperature range of -10 ° C to+50 ° C, this wide temperature design makes it suitable for industrial sites with various environmental temperatures. Whether it is outdoor industrial facilities in cold regions or factory workshops in high-temperature environments, such as steel smelters, glass manufacturing plants, etc., they can operate normally to ensure that industrial control systems are not affected by environmental temperature changes and continue to work stably.
Protection level: Although no exact protection level identification has been found, considering its industrial application properties, it is speculated to have a certain level of protection capability, such as possibly reaching IP20 or above protection level. This means that it can effectively prevent dust from entering the interior of the control board, providing certain protection for the internal precision circuits, reducing the probability of circuit short circuits, poor contacts, and other faults caused by dust accumulation, and improving the reliability and service life of the control board in industrial environments.
Functional characteristics
（1） Signal processing function
Input signal processing: This control board can efficiently receive input signals from various sensors, transmitters, and other devices, which may include electrical signals converted from various physical quantities such as temperature, pressure, flow rate, and position. The control board will perform a series of processing operations such as filtering, amplification, and analog-to-digital conversion on these input signals to remove noise interference from the signals and convert them into digital signal forms suitable for internal circuit processing. For example, in the chemical production process, the weak electrical signal from the temperature sensor is input to the 086349-002 control board. The control board will first filter it to remove the clutter caused by electromagnetic interference in the industrial environment, and then amplify it to achieve an appropriate amplitude range. Finally, the analog signal is converted into a digital signal through an analog-to-digital converter for accurate analysis and processing in the future.
Output signal control: Based on the calculation results and control logic of the internal program, the control board can accurately output corresponding control signals for driving various actuators, such as motors, valves, relays, and other equipment. The types of output signals are diverse, including analog signals (such as 0-10V DC voltage signals, 4-20mA current signals) and digital signals (such as high and low level signals), which can meet the control needs of different types of actuators. On the automated assembly line, the control board can output digital signals to control the start and stop of the motor based on the detection results of the products, achieving precise sorting and conveying of the products; In intelligent warehousing systems, the speed and steering of electric forklifts are controlled by outputting analog signals to ensure safe and efficient cargo handling.
（2） Data transmission function
Internal data transmission: Within the control board, high-speed and stable data transmission can be achieved between various functional modules. Through advanced internal bus architectures such as high-speed SPI bus, I2C bus, etc., fast data exchange between modules such as microprocessors, storage chips, and input/output interface chips is achieved to ensure the processing and response speed of various signals on the control board. This efficient internal data transmission mechanism enables the control board to quickly perform data operations and processing when facing complex industrial control tasks, output control instructions in a timely manner, and ensure the continuity and stability of the industrial production process.
External data communication: Supports multiple standard external communication protocols, such as Modbus RTU/ASCII, Profibus DP, Ethernet/IP, etc., facilitating data communication and information exchange with other industrial devices. With the help of these communication protocols, the 086349-002 control board can easily connect with PLC, upper computer, human-machine interface (HMI) and other devices to achieve remote monitoring, parameter setting, fault diagnosis and other functions. In large-scale industrial automation projects, the control board can communicate with the PLC through Modbus protocol, upload real-time operating data of on-site equipment to the PLC, and receive control instructions sent by the PLC to achieve remote centralized control of on-site equipment; Connected to the upper computer through Ethernet/IP protocol, the upper computer operator can view the real-time operation status of the equipment, make remote parameter adjustments, and improve the intelligent management level of industrial production.
（3） Redundancy and reliability design
Redundancy function: With redundant attribute identification, it can achieve controller redundancy path design. This means that in the case of physical configuration redundancy, two network adapter cards can be connected to network ports on two communication modules, such as Net2 ports on two ACMs or two NCMs, or Net1 or Net2 ports on two CMs for specific application scenarios. Redundancy design greatly improves the reliability of the system. When one of the communication paths fails, the system can automatically switch to the backup path, ensuring uninterrupted data communication between the control board and other devices, thereby ensuring the continuous and stable operation of the industrial production process and avoiding production stagnation and economic losses caused by communication interruptions.
Reliability guarantee: In terms of hardware design, high-quality electronic components are selected and rigorously screened and tested to ensure their stability and reliability in complex industrial environments. At the same time, adopting multi-layer circuit board design, optimizing circuit layout, reducing electromagnetic interference, and improving the anti-interference ability of the control board. In terms of software, it is equipped with a comprehensive self checking program and fault diagnosis function, which can monitor the working status of the control board in real time. Once abnormalities are detected, such as hardware failures, communication errors, etc., timely alarm prompts can be given, and corresponding protective measures can be taken, such as automatic switching to backup equipment, saving current working data, etc., to minimize the impact of faults on industrial production and improve the reliability and availability of the entire industrial control system.
Working principle
（1） Signal input processing flow
When various sensors, transmitters, and other devices convert the collected physical quantity signals into electrical signals, these signals first enter the input interface circuit of the 086349-002 control board. The input interface circuit will perform preliminary preprocessing based on the type of signal (analog signal or digital signal). For analog signals, filtering, amplification, and other operations will be performed through signal conditioning circuits to improve the quality and stability of the signal. Next, the conditioned analog signal will enter an analog-to-digital converter (ADC) to convert it into a digital signal. The digital signal is then transmitted to the microprocessor on the control board, which analyzes, calculates, and processes the input digital signal according to preset programs and algorithms, and determines the current operating status of the industrial equipment.
（2） Control decision-making and signal output
After processing the input signal, the microprocessor will make corresponding control decisions based on the internal stored control logic and preset parameters. For example, in a temperature control system, if the microprocessor analyzes the input temperature signal and finds that the actual temperature is lower than the set temperature, it will calculate the required heating power based on the control algorithm and generate the corresponding control signal. These control signals will be transmitted to the output interface circuit, which converts the control signals into appropriate forms based on the type of signal and the requirements of the target actuator. For example, for motor control, PWM (Pulse Width Modulation) signals may be output to adjust the motor speed; For valve control, analog voltage or current signals may be output to control the opening of the valve. Ultimately, these control signals drive the actions of the executing mechanism, achieving precise control of industrial equipment and enabling the industrial production process to proceed according to expected goals.
（3） Principles of Communication and Data Interaction
When communicating with external devices, the 086349-002 control board establishes connections with other devices through its supported communication interfaces (such as RS-485, Ethernet, etc.) and communication protocols (such as Modbus, Profibus, etc.). When data needs to be sent, the control board packages and encapsulates the internally processed data according to the corresponding communication protocol format, and then sends it out through the communication interface. For example, when sending device operation data to the PLC, the control board will organize the data into the frame format specified by the Modbus protocol and transmit it to the PLC through the RS-485 interface. When receiving data from external devices, the control board parses the received data frames according to the communication protocol, extracts valid data, and transmits it to the microprocessor for subsequent processing. For example, when the upper computer sends new control parameters to the control board, the control board receives the data frame through the communication interface, parses it according to the corresponding protocol, and passes the parsed parameters to the microprocessor. The microprocessor adjusts the control strategy based on the new parameters to achieve remote control and parameter optimization of industrial equipment.
The ABB 086345-504 digital output module is designed specifically for industrial automation applications and is a key component for achieving precise control in industrial control systems. It can convert the digital signals emitted by the control system into corresponding electrical outputs, which are used to drive various industrial equipment and play an indispensable role in manufacturing and process control systems, helping enterprises achieve efficient and stable automated production.
Specification parameters
Electrical parameters
Voltage rating: Supports DC voltage input of 12-24V DC, which allows it to better adapt to different industrial power systems. Whether it is small automation equipment using 12V DC power supply or large industrial production lines using 24V DC power supply, it can operate stably.
Current rating: The current carrying capacity of each channel is 0.5A, which is sufficient to drive common industrial loads such as small relays, indicator lights, solenoid valves, etc., ensuring reliable driving signals for external devices in various application scenarios.
Physical parameters
Dimensions (length x width x height): Approximately 110 x 60 x 140 mm (with slight differences in data, this is a common size). The compact exterior design allows for easy installation within limited control cabinet space without taking up too much space resources, making it particularly suitable for industrial control systems with high spatial layout requirements.
Weight: Approximately 0.15kg. The lighter weight facilitates handling and operation during equipment installation and maintenance, reducing the difficulty of manual operation and minimizing installation inconvenience caused by module weight.
Communication and environmental parameters
Communication Interface: Equipped with RS-485 communication interface, this interface has good anti-interference ability and long-distance transmission characteristics, which can easily communicate data with other devices such as PLC (Programmable Logic Controller), upper computer, etc., realizing remote monitoring and control functions, and facilitating the integration of digital output modules into complex automation control systems.
Protection level: reaching IP20 protection level, it can effectively prevent dust from entering the interior of the module, provide certain protection for the internal circuit, and also resist a certain degree of slight splashing water. It is suitable for use in general industrial environments and ensures stable operation in common industrial production environments.
Working temperature range: The working temperature range is -20 ° C to+70 ° C, which allows it to not only work normally in industrial facilities in cold regions, but also operate continuously and stably in hot environments, adapting to temperature changes in different regions and industrial scenarios.
Core functions
Digital signal output
This module can accurately convert the digital signals sent by the control system into corresponding electrical output states, achieving switch control of external devices. For example, in an automated production line, the control instructions sent by the PLC can be used to control the start and stop of the motor, the opening and closing of valves, and other operations through the 086345-504 module, ensuring that the production process follows the predetermined logical sequence.
Multi channel control
It has 8 output channels, each of which can be independently controlled and can simultaneously drive multiple external devices, greatly improving control efficiency. In an industrial scenario where multiple actuators need to be controlled simultaneously, such as an automated packaging production line, different channels can control the sealing device, material conveying device, label pasting device, etc. of the packaging machine separately, achieving collaborative control of the entire packaging process and improving production efficiency and product quality.
Signal isolation and protection
Internally, electrical isolation technology is used to effectively isolate the internal circuits of the module from external load circuits, preventing interference signals from external circuits from entering the control system. At the same time, it also avoids damage to the module and control system caused by external load short circuits, overloads, and other faults, improving the stability and reliability of the system. For example, when an external solenoid valve experiences a short circuit fault, the signal isolation function ensures that the fault will not affect the normal operation of control systems such as modules and PLCs, reducing the risk of system failure.
Working principle
When the control system sends digital signal commands to the ABB 086345-504 digital output module, the module first receives these commands through the communication interface. The internal microprocessor parses and processes instructions, determines the output channels that need to be controlled, and the corresponding output states (high or low). Then, the microprocessor controls the conduction and cutoff of the power output devices (such as transistors, relays, etc.) of the corresponding channels through the driving circuit, thereby generating corresponding voltage signals at the output terminal to drive external devices to operate. Throughout the entire process, the signal isolation circuit always plays a role in ensuring electrical isolation between internal and external circuits, ensuring the stable operation of the system.
Key advantages
High reliability
By using high-quality electronic components and advanced manufacturing processes, and undergoing strict quality inspection processes, the module has excellent reliability. Whether in long-term continuous industrial production environments or frequent start stop application scenarios, it can stably output control signals, reduce equipment failure downtime, improve production efficiency, and reduce maintenance costs and production losses for enterprises.
Easy to integrate
The design of this module fully considers compatibility with existing industrial control systems and can be easily integrated with automation equipment such as ABB and other brands’ PLCs and DCS (distributed control systems). Through the standard RS-485 communication interface and unified electrical interface specifications, simple hardware connections and software configurations are required during the system integration process to quickly integrate it into complex automation control systems, shortening the project development cycle and debugging time.
Strong flexibility
8 independent output channels and support for 12-24V DC voltage range make it highly adaptable in different industrial application scenarios. Users can flexibly configure the output function of each channel according to their actual needs, meeting various control task requirements from simple to complex. For example, in different types of industrial production lines, the equipment connected to each channel can be flexibly adjusted according to the requirements of the production process, achieving diversified control logic.
The ABB PFCL201C 10KN tension controller is a high-precision tension control device designed specifically for industrial coil processing scenarios. It is mainly used to control the tension stability of coils (such as paper, film, metal strip, etc.) during the production process. Its core function is to ensure that the coil maintains a constant tension during the unwinding, rewinding, printing, coating and other process steps by monitoring and adjusting the tension in real time, avoiding problems such as stretching deformation, wrinkles or breakage.
Model analysis:
PFCL201C: Product series model, representing ABB’s tension controller product line;
10KN: The maximum tension control range is 10 kilonewtons (approximately 1000 kilograms of force), suitable for medium to high tension demand scenarios.
Brand background
As a global leader in industrial automation, ABB’s tension control products are widely used in industries such as papermaking, packaging, printing, and metal processing. With a century of technological accumulation, ABB tension controllers are renowned for their high precision, reliability, and flexible adaptability. They support seamless integration with ABB transmission systems (such as ACS880 frequency converters), PLCs (such as AC500 series), and SCADA systems, forming a complete automation solution.
Specification parameters
Parameter category details
Tension control range 0-10 kN
Measurement accuracy ± 0.5% FS, ensuring stable tension control
Input signal supports tension sensor signal, input type: 4-20mA/0-10V DC
Output signal analog output: 4-20mA/0-10V DC
Communication interfaces Modbus RTU/ASCII, Profibus DP, EtherNet/IP, supporting remote monitoring and parameter adjustment
Working voltage 24V DC (± 15%), power consumption ≤ 20W
Physical size standard guide rail installation size: 100mm (width) x 150mm (height) x 120mm (depth)
Core functions
Tension closed-loop control:
Real time collection of coil tension data through tension sensors, compared with the set value, outputs adjustment signals to the actuator (such as motor driver), forming a closed-loop control loop to ensure constant tension.
Support PID control algorithm, which can automatically optimize proportional, integral, and derivative parameters to meet different material and process requirements.
Multi mode switching:
Manual mode: directly set output values, suitable for equipment debugging or emergency intervention;
Automatic mode: Automatically calculate tension requirements based on parameters such as coil diameter and line speed, and dynamically adjust output;
Roll diameter calculation: Automatically calculate the remaining diameter of the coil through encoder signals or tension feedback to compensate for tension changes.
Fault diagnosis and protection:
Built in overload protection, sensor disconnection detection, over temperature alarm and other functions, supporting fault code display and historical record query, making it easy to quickly locate problems.
Human computer interaction:
Equipped with an LCD display screen or operation panel, it supports real-time display of parameters such as tension value, roll diameter, and operating status, and supports one click saving/restoring of parameters.
Working principle
Tension detection:
Tension sensors (such as rollers or cantilever beams installed in the coil path) convert mechanical tension into electrical signals (such as 4-20mA) and transmit them to the analog input module of PFCL201C.
Signal processing:
The controller filters, amplifies, and analog-to-digital converts the input signal, compares it with the preset tension value, and calculates the required adjustment amount through PID algorithm.
Perform adjustment:
The controller outputs analog signals (such as 4-20mA) to the frequency converter or servo driver to adjust the motor torque or speed, thereby changing the tension of the coil. For example:
When unwinding, if the tension is insufficient, increase the motor torque;
When winding, if the tension is too high, the motor speed will be reduced.
Key advantages
High precision control:
± 0.5% measurement accuracy and fast response capability (response time ≤ 50ms), suitable for high-end materials sensitive to tension (such as lithium battery separators, optical films).
Flexible compatibility:
Supports multiple sensor types and communication protocols, seamlessly integrates with ABB and third-party devices;
Adapt to different roll widths (such as 100-3000mm) and materials (such as plastic, metal, fiber).
Energy saving and efficient:
When used in conjunction with ABB frequency converters, it can achieve a “torque control mode” to avoid energy loss in traditional mechanical braking and improve system energy efficiency.
Easy to integrate:
Guide rail installation design and standardized communication interface, supporting plug and play, shortening project debugging cycle.
precautions
Installation requirements:
The tension sensor needs to be installed at the tension detection point of the coil (such as near the floating roller) to ensure that the direction of force is consistent with the axis of the sensor;
The signal cable between the controller and the sensor needs to be shielded and kept away from the power cable to reduce electromagnetic interference.
Parameter settings:
The zero and full-scale values of the sensor need to be calibrated for the first use;
According to the material and process requirements of the coil, set the PID parameters reasonably (such as increasing the integration time for high inertia coils).
Maintenance and upkeep:
Regularly clean the heat dissipation holes of the controller to avoid dust accumulation affecting heat dissipation;
Check the sensor installation firmware and cable connections every 12 months to ensure signal stability.
Similar model supplement
PFCL101C 5KN: Maximum tension of 5kN, smaller volume, lower cost
PFCL301C 20KN: Maximum tension 20kN, supports redundant design and high-speed communication (such as EtherCAT)
PFCL201D: Supports DC power supply (10-30V DC) and explosion-proof design
Application scenarios
Paper making and printing:
Control the tension of paper in the paper copying machine and printing machine to avoid paper breakage or overprinting deviation, and improve the yield of finished products.
Packaging industry:
The tension control of plastic film and aluminum foil in bag making machines and slitting machines ensures that the bag shape is neat and the sealing quality is stable.
Metal processing:
Constant tension control of steel and copper strips in rolling, longitudinal cutting, and coating production lines to reduce material tensile deformation.
In the field of new energy:
The tension control of processes such as coating of lithium battery electrodes and slitting of separators ensures the uniformity of material thickness and battery consistency.
Textiles and non-woven fabrics:
Tension control of yarns and non-woven fabrics in textile machinery to avoid wrinkling or breakage of fabrics and improve fabric quality.
3HAC17484: A prefix for ABB robots or industrial motors, commonly used in ABB servo motors or AC induction motor products.
M8: represents the motor series, power level, or compatible model.
Product positioning:
Belonging to the category of Rotating AC Motor, it can be used in industrial robots, automated production lines, precision machinery drives, and other scenarios, and has the characteristics of high precision and high reliability.
Brand background
As a leading global manufacturer of industrial motors, ABB’s motor products include AC induction motors, servo motors, DC motors, etc., which are widely used in fields such as robots, machine tools, and conveyor systems.
Technical advantages: high efficiency and energy saving, low noise, long lifespan, supporting multiple control protocols (such as Profinet, EtherNet/IP), compatible with ABB and third-party control systems.
Conventional specification parameters
Parameter category: Typical value
Power range: possibly 0.1-5kW
Voltage/Frequency: Three phase 380-480V AC, 50/60Hz
Speed: The maximum speed can reach 3000-6000 RPM
Protection level: IP54/IP65
Insulation grade: F grade (temperature resistance 155 ° C)
Cooling method: self cooling or forced air cooling
Core functions
High precision drive:
Suitable for scenarios that require precise position control and speed adjustment, such as robot joint drive and precision machining machine tools.
Efficient and energy-saving:
Adopting permanent magnet synchronous or induction motor technology, the efficiency level can reach IE3/IE4, which meets energy efficiency standards.
Flexible control:
Support vector control (VC), direct torque control (DTC), compatible with ABB frequency converters (such as ACS880 series).
Reliability design:
High protection level, wear-resistant bearings, moisture-proof insulation treatment, suitable for harsh industrial environments.
Working principle
Electromagnetic induction principle:
The stator winding is fed with three-phase AC power to generate a rotating magnetic field, and the rotor conductor cuts the magnetic field lines to generate induced current, driving the rotor to rotate.
Control method:
By adjusting the power frequency and voltage through a frequency converter, precise control of motor speed and torque can be achieved.
Key advantages
High dynamic response: suitable for fast start stop and high-speed motion scenarios (such as robot grasping actions).
Low maintenance requirements: maintenance free design, long lifecycle, and reduced downtime costs.
Compact design: small size, high power density, saving installation space.
Strong compatibility: compatible with ABB robot controllers (such as IRC5) and third-party automation systems.
Application scenarios
Industrial robot:
As a robot joint motor, it is used for axis drive of IRB series robots to achieve precise motion control.
ABB 5SHY3545L0009 high-voltage converter board, with high model recognition, belongs to the ABB Power Electronics series products. From the perspective of functional definition, it is mainly used in scenarios such as high-voltage direct current (HVDC) transmission systems, undertaking the key task of converting direct current to alternating current, and is an important component in the power electronics conversion process. Its design revolves around high-power and high-voltage applications, striving for stable operation in complex power environments and ensuring the efficiency and accuracy of power conversion.
Brand background
ABB, as a leading global enterprise in the fields of power and automation technology, has a profound technical accumulation and excellent brand reputation in electrical equipment manufacturing and other areas. The company has a long history and continuously promotes technological innovation in the industry. Its products are widely used in many fields such as energy, industry, transportation, and infrastructure. With continuous investment in research and development, ABB is at the forefront of power electronics technology in the world. Its various products, such as 5SHY3545L0009 high-voltage conversion board, follow strict quality standards and are known for their reliability, efficiency, and innovation, earning the trust of customers worldwide.
Specification parameters
Voltage parameters: The high-voltage conversion board can withstand a high voltage level and can handle 6kV voltage in common application scenarios. This high voltage bearing capacity makes it suitable for many high-voltage power systems, whether it is the converter station of high-voltage transmission lines or the front-end power conversion of some industrial production equipment that requires high supply voltage, it can play a stable role.
Current parameters: It can carry a current of up to 4500A, and its strong current carrying capacity ensures stable transmission and conversion of large currents in high-power applications, meeting the power needs of high-power equipment, such as the drive power conversion link of large industrial motors.
Power parameters: The power can reach 27MW, reflecting the powerful processing capability of the conversion board in the power conversion process. It can ensure conversion efficiency, reduce energy loss, and achieve efficient conversion of electrical energy forms under high-power operation.
Switching frequency: The switching frequency is 2kHz, which gives it an advantage in fast switching control between AC and DC power. It can more accurately adjust the frequency and waveform of the output power, improving the quality of power conversion.
Physical specifications: In terms of size, some data shows that its specifications are 24 x 9.1 x 2.5 cm, which is relatively compact overall and easy to install and layout in limited spaces of various devices; In terms of weight, it is about 0.16kg. The lightweight design not only facilitates transportation, but also reduces the difficulty of manual operation during equipment installation and later maintenance. In addition, there are other materials mentioning different size data such as 39 * 42 * 10 (unit not specified, speculated as mm), and the specific size specifications may vary due to production batches or customized requirements for different applications.
Protection level and environmental parameters: The protection level reaches IP67, with excellent dust and water resistance, and can adapt to harsh industrial environments, such as outdoor humid environments or dusty factory workshops; The working temperature range is -40 ° C to+85 ° C, and it can maintain normal operation within the range of extreme cold to high temperature, ensuring stable operation in different regions, seasons, and industrial scenarios.
Core functions
Electric energy conversion function: The core task is to achieve efficient conversion between direct current and alternating current. In high-voltage direct current transmission systems, the alternating current generated at the power generation end can be converted into direct current for long-distance transmission, reducing transmission losses; At the power consumption end, it can also convert direct current back to alternating current for use by various electrical equipment. In industrial production, for some equipment that requires specific AC/DC power sources, this conversion board can also accurately achieve the conversion of power types.
Power regulation function: It can adjust the converted power parameters to a certain extent, such as adjusting the amplitude and frequency of the output voltage, to adapt to the input requirements of different electrical equipment. By finely regulating parameters such as voltage and frequency, the stable operation of electrical equipment is ensured, avoiding equipment failures or reduced operating efficiency caused by mismatched power parameters.
Communication and control functions: Support communication with external control systems, receive control instructions, and achieve precise control of the conversion process. According to system requirements, the working status of the conversion board can be flexibly adjusted, such as starting, stopping, and adjusting conversion efficiency. At the same time, it can also provide feedback on its own working status information to the control system, which facilitates real-time monitoring of equipment operation by maintenance personnel.
Working principle
Its working principle is based on the characteristics of power electronic devices and related circuit topology structures. Internally integrated with key power electronic devices such as Insulated Gate Bipolar Transistors (IGCT). In the process of converting AC power to DC power, the first step is to use rectifier circuits and the unidirectional conduction characteristics of devices such as IGCT to organize the positive and negative half cycles of AC power and convert it into unidirectional DC power. When converting direct current to alternating current, the fast switching characteristics of devices such as IGCT are utilized through an inverter circuit to invert the direct current into standard alternating current output according to the set frequency and waveform requirements. Throughout the entire process, the control circuit plays an important role by accurately controlling the on and off time of devices such as IGCT based on external input control signals, thereby achieving precise regulation of the power conversion process and ensuring the stability and accuracy of the output power.
Key advantages
High efficiency: In the process of power conversion, advanced circuit design and high-quality power electronic devices have achieved high conversion efficiency, reducing energy loss during the conversion process. This not only reduces energy waste, but for enterprises, long-term operation can also save a lot of electricity costs, which is in line with the development trend of energy conservation and emission reduction in the current increasingly tense energy situation.
High reliability: The product design and manufacturing follow strict quality standards, from the selection of components to the overall circuit layout, all of which are carefully considered and tested. High protection level, strong adaptability to harsh environments, and may also be equipped with various protection circuits internally, such as overvoltage protection, overcurrent protection, etc., effectively avoiding equipment damage caused by abnormal situations, ensuring long-term stable operation of equipment, reducing maintenance frequency and downtime, and improving the overall reliability of the production system.
High precision control: With advanced control algorithms and sensitive sensors, high-precision adjustment and control of power parameters can be achieved. In some application scenarios that require extremely high power quality, such as precision electronic equipment manufacturing, medical equipment power supply, etc., the stability and accuracy of the output power can be ensured, meeting the strict requirements of these devices for power supply, and avoiding the impact of power fluctuations on the normal operation of equipment or even damage to equipment.
Easy to install and maintain: The compact size and reasonable structural design make it more convenient during equipment installation, and can adapt to the spatial layout of various devices. At the same time, the comprehensive fault diagnosis and status monitoring functions make it convenient for operation and maintenance personnel to quickly locate and solve problems, reduce maintenance difficulty, and improve maintenance efficiency. Even non professional maintenance personnel can troubleshoot and handle common problems after simple training.
Precautions
Installation environment requirements: Although it has a high level of protection and a wide range of working temperatures, it is still advisable to choose a dry and well ventilated environment during installation, avoiding installation in areas with strong electromagnetic interference to prevent electromagnetic interference from affecting the normal operation of the conversion board. At the same time, ensure that the installation position is stable and avoid loosening of internal circuit connections due to vibration or shaking.
Electrical connection specifications: When making electrical connections, it is necessary to strictly follow the requirements of the product manual to ensure correct and secure wiring. Different voltage levels and functions of circuits should be clearly distinguished to prevent electrical faults such as short circuits and open circuits. For high-voltage line connections, additional protective measures need to be taken, such as using insulated gloves, insulated tools, etc., to ensure the safety of operators.
Maintenance points: Regularly clean the conversion board to prevent dust accumulation from affecting heat dissipation and electrical performance. Inspect the equipment at regular intervals and check the working status of each component. If any abnormal sounds, odors, or high temperatures are found, the machine should be stopped in a timely manner to troubleshoot. Before carrying out maintenance operations, be sure to cut off the power and wait for sufficient time to ensure that the energy storage components such as capacitors have discharged completely, in order to avoid the risk of electric shock.
Similar model supplement
5SHY3540L0009: It belongs to the ABB related series of products, and is also used for power conversion in terms of functionality. From the comparison of parameters, its current carrying capacity may be slightly lower than 5SHY3545L0009, for example, it may be suitable for some power conversion scenarios with relatively small current requirements and power requirements within a certain range, such as local power conversion links in small industrial production lines. It may have a cost advantage compared to 5SHY3545L0009, and is more suitable for projects with limited budgets and small power demand scales.
5SHY4045L0009: This model may have differences in voltage processing capabilities compared to 5SHY3545L0009, and may be able to adapt to higher voltage level application scenarios, such as specific conversion requirements for some ultra-high voltage direct current transmission systems. There may also be an improvement in power processing capability, which can meet the power conversion needs of larger and higher power equipment. However, the size and cost may increase accordingly, making it suitable for large-scale power engineering projects with extremely high requirements for power conversion, large equipment scale, and relatively low cost sensitivity.
Function: Used for pulse counting and timing control in industrial scenarios, may be compatible with ABB transmission systems or automation equipment.
Country of Origin: Finland (FI)
Customs code: 90329000
Ordering information:
Minimum order quantity: 1 piece
Sales unit: piece
Non customized products, support direct ordering.
physical property
Weight: 0.92 kg
Size: The specific size is not explicitly listed, only the “Frame Size” is mentioned. Please refer to the product manual or contact the supplier for information.
Technology and Classification
Technical functions:
Pulse counting: It can accumulate the number of input pulses and is used to monitor the number of device operations (such as motor start stop times).
Timed control: supports setting timed logic to trigger output actions (such as delayed start and timed stop).
Industry classification:
UNSPSC codes: 39120000 (industrial automation components), 39122004 (industrial control modules).
Environmental compliance: Not within the scope of WEEE Directive control (Product Not in WEEE Scope).
Application scenarios
Category:
Drives → Spares and Consumables → Parts.
Typical applications:
Pulse signal statistics for industrial automation production lines (such as encoder pulse counting).
Timing control of mechanical equipment (such as monitoring the running time of motors and triggering periodic tasks).
Product Overview
ABB 64009486 NPCT-01C is a pulse counting/timer module specifically designed for industrial automation applications. It can accurately count pulse signals and perform corresponding operations according to the set time logic, playing an important role in industrial production process control, equipment operation status monitoring, and other aspects. It is an indispensable key component in industrial automation systems.
Technical parameters
Input characteristics
Input voltage range: This module supports an input voltage of 24V DC, which is a common DC voltage specification that makes it easy to match with the power systems of many industrial equipment. Whether in independent small control systems or large and complex automated production lines, it can be stably connected to the power supply to ensure the normal operation of the module.
Number of input channels: Equipped with 2 input channels, these two channels can simultaneously collect and process pulse signals from different sources. For example, in an automation scenario involving multiple devices working together, one channel can be used to collect pulse signals generated by the main device to monitor its working status, while the other channel can be used to collect pulse signals from auxiliary devices, achieving more comprehensive monitoring of the entire system.
Output characteristics
Output type: using relay output method. Relay output has strong load driving capability and can directly control various external actuators, such as relays that can easily control the start and stop of motors, the opening and closing of valves, etc. This feature enables NPCT-01C to efficiently convert counting or timing results into actual control actions in industrial control, driving equipment to operate according to predetermined logic.
Timing and Counting Accuracy
Timing accuracy: Its timing accuracy can reach ± 0.1% of the set value plus 1ms. This high-precision timing capability is crucial in industrial applications with strict time requirements. For example, in the chemical production process, certain reactions require precise control of reaction time. NPCT-01C can ensure that relevant operations are triggered accurately according to the set time, ensuring the smooth progress of chemical reactions and the stability of product quality.
Counting accuracy: In terms of pulse counting, this module has extremely high accuracy and can reliably accumulate the number of input pulses without missing or miscalculating. In the scenario of motor speed monitoring, NPCT-01C can accurately calculate the motor speed by counting the pulses generated by the motor rotation, providing accurate data support for the evaluation of the equipment’s operating status.
Adaptability to work environment
Working temperature range: It can operate normally within the temperature range of -20 ° C to+70 ° C. This broad temperature adaptability makes it suitable for industrial sites with various environmental temperatures. Whether it is mechanical equipment operating outdoors in cold regions or control systems near industrial kilns in high-temperature environments, NPCT-01C can operate stably to ensure the continuous operation of the system.
Storage temperature range: The storage temperature range is -40 ° C to+85 ° C. Even under extreme storage conditions, the module can maintain good performance and can be put into use at any time when the environmental conditions are suitable, with strong environmental tolerance.
Physical characteristics
Size: The external dimensions are 41 x 264 x 94 mm. This compact design allows for flexible installation within limited control cabinet space without taking up too much space resources, making it particularly suitable for modern factories that pursue efficient use of space.
Weight: The net weight of the product is about 1kg. The relatively light weight facilitates the installation, handling, and maintenance of the equipment, reducing the difficulty and labor intensity of manual operation.
Functional Features
Accurate pulse counting function
Capable of accurately counting various types of pulse signals, including square waves, sine waves, and other shaped pulse signals. On automated production lines, it can be used to count the quantity of products. For example, in the packaging production line, precise control of the quantity of packaged products is achieved by counting the pulses generated by the products passing through the detection points, ensuring that the quantity of each batch of products is accurate and error free.
Flexible timing function
Users can flexibly set the timing according to their actual needs through programming or setting relevant parameters. There are various timing modes, which can achieve single timing and trigger an action once the set time is reached; It can also achieve periodic timing, triggering corresponding operations in a loop according to the set time interval. In the maintenance and upkeep of industrial equipment, periodic scheduled tasks can be set, and the self inspection program of the equipment can be started regularly to promptly detect potential faults and hidden dangers.
Reliable system integration capability
The module was designed with full consideration for compatibility with other industrial equipment and systems, and can seamlessly integrate with ABB’s various automation control systems and third-party equipment. It can easily connect to mainstream control systems such as PLC (Programmable Logic Controller) and DCS (Distributed Control System), and interact and collaborate with other devices through standard communication interfaces and protocols. In a large-scale industrial automation project, NPCT-01C can work together with PLC to complete complex production process control tasks, improving the operational efficiency and reliability of the entire system.
Complete self diagnostic function
Equipped with a self diagnostic mechanism, capable of real-time monitoring of one’s own work status. Once abnormalities are detected, such as abnormal input signals, output relay faults, internal circuit overheating, etc., the module will promptly issue alarm messages through indicator lights or communication interfaces to notify operators for maintenance and handling. This feature greatly improves the maintainability of the equipment, reduces production interruption time caused by module failures, and lowers the production losses of the enterprise.
Application Fields
Manufacturing industry
In the field of automobile manufacturing, it is used for automated control of production lines. For example, in the assembly process of automotive parts, by counting the pulses generated by the actions of the assembly robot, the assembly quantity and sequence of parts can be accurately controlled to ensure assembly quality. Meanwhile, by utilizing the timing function, the running rhythm of the equipment can be controlled, thereby improving the overall efficiency of the production line.
In the electronic manufacturing industry, it is possible to control the component mounting equipment on the electronic product production line. Monitor the number of actions of the mounting head through pulse counting to ensure that each component can be accurately mounted on the circuit board; Utilize the timing function to control the preheating, welding and other process time of the equipment, ensuring the production quality of electronic products.
Energy industry
In the field of power generation, NPCT-01C can be used to monitor the operating status of generators. By counting the pulses generated by the rotation of the generator, the speed of the generator is calculated, and the operation of the generator is monitored in real time. At the same time, the timing function can be used to control the regular inspection and maintenance tasks of power generation equipment, ensuring the stability and reliability of power supply.
In the petrochemical industry, it is used for controlling the chemical production process. For example, in the process of chemical reactions, by setting precise timing, controlling the addition time of raw materials and reaction time, the smooth progress of chemical reactions and the stability of product quality can be ensured. At the same time, the pulse counting function is used to monitor the material conveying equipment on the production line and count the amount of material conveyed.
Transportation and Communications
In the field of rail transit, it can be used for train operation control systems. By counting the pulses generated by the rotation of the train wheels, the precise measurement of the train’s travel distance and speed provides important data support for the automatic driving and safe operation of the train. At the same time, the timing function is used to control the signal light switching, door opening and closing operations of the train, ensuring the safety and efficiency of train operation.
In the logistics and transportation industry, it is used for controlling automated warehousing systems. Monitor the operation frequency of cargo handling equipment through pulse counting and calculate the amount of cargo handling; Utilize timing function to control the operation time of warehouse lighting, ventilation and other equipment, achieving energy-saving management.
Model: HESG324013R0101, belonging to 216AB61 binary output module, used for REG216/REG216 Classic protection system.
Function: Provides 32 binary outputs for controlling relays or signal indications, supports short circuit protection and status indicator light display.
Technical Parameter
Number of output channels: 32, supporting independent control.
Output type: transistor output, supporting short circuit protection and overload protection.
Load capacity
Maximum continuous current: 5 A (DC/AC).
Maximum impulse current (0.5 seconds): 10 A.
Voltage range
DC：24-250 V
-AC：24-240 V
Isolation characteristics: Electrical isolation, isolation voltage ≥ 1 kV AC, to prevent interference and fault crosstalk.
Status indication: The front-end LED indicator displays the output status (lit when activated).
Response time: Typical response time ≤ 30 ms, ensuring fast action.
Short circuit protection: automatic current limiting and shutdown, and can automatically recover after the fault is cleared.
Application scenarios
Protection system interface:
Connect to the parallel bus (B448C) of REG216/REG216 Classic for outputting trip signals, alarm signals, or controlling external devices such as circuit breakers and contactors.
Industrial automation:
Drive trip relays in generator and transformer protection, or serve as signal extension modules in distributed control systems.
Redundant system:
Supports redundant configuration, enhances system reliability, and is suitable for power systems with high availability requirements.
Hardware and Installation
Physical characteristics:
Size: Meets the 19 inch rack installation standard and occupies 1 rack unit (1U).
Insert the REG216 system rack and communicate with the processor unit (such as 216VC62a) through a parallel bus, supporting hot plugging (power off operation required).
compatibility:
Used in conjunction with input modules (such as 216GW62), processor modules (216VC624), and power modules (216NG6x) of the REG216 series.
Can be configured with
Logical control:
Support configuring output logic through software (such as AND/OR/NOT gates), which can be linked with protection functions (such as overcurrent protection triggering trip output).
Diagnosis and Monitoring:
Built in self-monitoring function to detect output short circuits, overloads, and power failures.
Real time monitoring of output status through HMI or communication interface, supporting event recording and fault code reporting.
Communication protocol:
Compatible with SPA and IEC 60870-5-103 protocols, it can remotely control the output status through Modbus or LON bus.
Ordering and Accessories
Ordering information:
Model: HESG324013R0101 (216AB61 module).
Supporting system: REG216/REG216 Classic protection system, requiring a rack (such as 216MB66) and power module (216NG6x).
Accessories:
System cable (IK61): used for connecting modules, with a length of 2.5 meters or 4 meters to choose from.
Redundant power module: supports dual power input to enhance system power supply reliability.
