Month: April 2025

Product ID:3BSE020520R1
ABB Type Designation:CI810B
Catalog Description:CI810B AF 100 Fieldbus Comm. Interface
Long Description:
CI810B AF100 Fieldbus Communication Interface 2*AF100 Twisted Pair Modems.
Including:
1 pce Power Supply Connector 3BSC840098R1
1 pce TB807 Modulebus Terminator 3BSE008538R1
2 pcs Terminal Blocks 3BSC840098R1
The basic system software version 1.5 loaded.
AF100 Connector 3BSC840105R1
Exchange No. EXC3BSE020520R1

Physical interface types
Bus connection interface: Equipped with a standard D-type 9-pin interface for connecting to a fieldbus network, this interface is widely used in the industrial field and is characterised by solid connection and strong anti-interference capability. Through this interface, the CI810B AF 100 can be connected to a master device that complies with the relevant protocol standards, realising data interaction with the control system, ensuring that the field device information is accurately uploaded to the control layer and receiving control commands to the field.

Expansion interface: There is a special terminal block interface for connecting various types of field devices, such as sensors, actuators, etc. The terminal block is of plug-and-play design. The terminal block adopts plug-and-play design, which is convenient for wiring and maintenance, and can quickly access different types of signal cables, supporting the transmission of analogue and digital signals. For example, when connecting a temperature sensor, the analogue signal from the sensor is introduced into the interface module through the terminal block and then processed and uploaded to the control system.

Communication protocol interface characteristics
Protocol support: supports PROFIBUS DP communication protocol, which is a fieldbus protocol widely used in industrial automation, CI810B AF 100 follows this protocol standard and can flexibly configure the communication rate within the range of 9.6 kbps – 12 Mbps, so that you can select the appropriate rate according to the actual application scenarios and the data transmission needs to ensure fast and accurate data transmission, The rate can be selected according to the actual application scenario and data transmission requirements to ensure fast and accurate data transmission.
Protocol compatibility: The interface strictly follows the PROFIBUS DP protocol specification, and can be seamlessly connected with a large number of devices complying with the protocol, including PLCs of different brands, distributed I/O devices, etc. In large-scale automation production lines, even if the devices are not in compliance with the protocol, the interface can be used as an interface for the transmission of data. In large-scale automated production lines, even if the devices come from multiple manufacturers, the CI810B AF 100 can integrate them into the same network for unified management and control thanks to protocol compatibility.

Electrical interface features
Power supply interface: 24V DC (±10%) power supply, through a dedicated power interface to the power supply. The interface has a good electrical isolation performance, can effectively prevent the power supply interference on the communication signal, and at the same time in a certain voltage fluctuation range, can still ensure the stable operation of the interface module, to adapt to the complex power supply environment in the industrial field.
Signal interface electrical parameters: for analogue signal interface, it supports standard voltage signals (such as 0 – 10V) and current signals (such as 4 – 20mA) input and output, with high resolution and high precision, and can accurately collect and transmit the analogue data of the field equipment; digital signal interface adopts industrial standard levels (such as 24V DC for logic ‘1 The digital signal interface adopts industrial standard level (e.g. 24V DC for logic ‘1’, 0V DC for logic ‘0’) to ensure the reliability and stability of signal transmission.

Interface Connection and Use Points
Wiring specification: When connecting the interface, be sure to follow the strict wiring specification. When connecting the bus interface, you need to use a special shielded communication cable, and ensure that the interfaces at both ends of the cable are correctly connected, and at the same time, do a good job of grounding, to reduce the impact of electromagnetic interference on communication; connecting the device expansion interface, according to the type of device and signal type, correctly distinguish the wiring position of the terminal row, to avoid connecting wrongly resulting in abnormal signal transmission.
Configuration and debugging: After the interface connection is completed, the communication protocol parameters (such as device address, communication rate, data format, etc.) need to be configured correctly. Through the special configuration software or control system programming tools, match the parameter settings of CI810B AF 100 with the master station equipment and the connected field equipment, and debug after completing the configuration to ensure that the interface works properly and the data transmission is accurate.

Specification
Product Type: Advanced industrial control module, designed for complex industrial automation control scenarios.
Communication protocols: Support PROFIBUS DP, Modbus TCP, Ethernet/IP and other mainstream industrial communication protocols, communication rate up to 100Mbps, can quickly and stably achieve the data interaction and command transmission between devices.
Physical interface: equipped with RJ45 Ethernet interface, standard D-type 9-pin interface, some models also have optical fibre interface to meet different connection requirements, can be conveniently accessed to various types of industrial equipment and network systems.
Power supply voltage: 24V DC (±15%), with a wide voltage input range, to adapt to the industrial field voltage fluctuations in the environment, to ensure stable operation of equipment.
Operating temperature range: -40 ℃ – 70 ℃, can be in the extreme cold or high-temperature industrial environments continue to work stably, has a strong environmental adaptability.
Protection level: IP65 protection level, dustproof and waterproof, can effectively resist dust, water splash and short time immersion in water, suitable for high dust, humidity and other harsh industrial environments.

Performance Advantages
Powerful control and processing capabilities: Built-in high-performance processor and high-capacity memory, can quickly execute complex control algorithms and logic programs, support multi-task parallel processing, able to accurately control a number of industrial processes at the same time, to meet the control needs of large-scale, high-complexity industrial systems.
High degree of integration and expandability: integrates a variety of functional modules, such as analogue input/output, digital input/output, etc., which can achieve a variety of control functions without the need for additional expansion modules; at the same time, it has a wealth of expansion interfaces, which can be used to flexibly add modules according to the actual needs, and is convenient for system upgrades and function expansion.

Excellent communication performance: multi-protocol support allows it to seamlessly connect with different manufacturers and different types of equipment to easily build complex industrial automation networks; high-speed communication capability significantly reduces the delay in data transmission, ensures that control commands are issued in a timely manner and real-time feedback of the equipment status, and improves the overall response speed of the system and the efficiency of collaborative work.
High reliability and stability: redundant design, support for hot-swappable function, when the main module fails, the backup module can be automatically switched to ensure uninterrupted operation of the system; after rigorous industrial-grade testing and validation, with anti-electromagnetic interference, anti-vibration and other characteristics, effectively reduce the risk of failure due to external factors to improve the reliability and stability of the system.

Precautions
Installation environment selection: choose a well-ventilated location far away from strong sources of electromagnetic interference, and avoid installation in close proximity to large motors, transformers and other equipment; for IP65 protection level modules, although they have a certain degree of waterproof ability, avoid long-term immersion in water to ensure that the equipment operates in a suitable environment.
Wiring and wiring specifications: Be sure to disconnect the power supply before wiring, operate in strict accordance with the wiring diagram to ensure that the power supply line, communication lines are connected correctly, and the corresponding cables of different interfaces should be matched; communication cables should be shielded and grounded to prevent signal interference; reasonable planning of wiring to avoid cable crossings and entanglements, and keep it neat and orderly for later maintenance.
Software Configuration and Programming: Before use, correctly configure the communication protocol, device address, data format and other parameters according to the actual control requirements, to ensure consistency with the connected devices; programming process should fully consider the resource limitations of the module, reasonably write the control program to avoid overly complex procedures that lead to overload of the module; regularly back up the program and configuration data to prevent data loss.
Daily maintenance and repair: regularly check whether the module indicator status is normal, to see whether there is anomalous alarm; clean the module surface dust, to ensure good heat dissipation; connecting cable inspection, to see whether there is a broken, loose phenomenon; regular functional testing of the module, to detect potential problems and deal with them in a timely manner, to extend the service life of the equipment.

Related Models
ABB’s products similar to CI627 include CI626 and CI630. Compared with CI626, CI627 has a significant increase in data processing capacity and communication rate, CI626 communication rate is relatively low, while CI627 can reach up to 100Mbps; CI630 is more advantageous in the integration of functions and expansion capabilities, such as support for more types of expansion modules, but in the diversity of communication protocols is slightly less than CI627. These models have their own characteristics, users can choose according to the specific characteristics of the CI627. Each of these models has its own characteristics, and users can choose according to specific project requirements.
Application Scenarios
Petrochemical industry: In the petrochemical production process, it is used to control the complex chemical reaction process, monitor the key process parameters (such as temperature, pressure, flow, liquid level, etc.), and ensure the stability and safety of the production process, improve product quality and production efficiency through accurate control algorithms and high-speed data processing capabilities, and at the same time, realise the remote monitoring and management of production equipment.
Power generation, transmission and distribution: in power plants, real-time control and monitoring of generator sets, boilers, turbines and other equipment to ensure stable operation of power production; in power transmission and distribution systems, for automated control of intelligent substations, power scheduling and fault diagnosis, through rapid data transmission and processing, to achieve the rational distribution and efficient use of electric power resources to improve the reliability and stability of the power grid.

Metallurgical Manufacturing Field: In the metallurgical production line of iron and steel, non-ferrous metals, etc., it is used to control rolling mills, smelting furnaces, heat treatment equipment, etc., and realise automated control and quality monitoring of the production process; through efficient communication with sensors, actuators and other equipments, it can accurately regulate the production parameters, improve the product quality and the rate of material production, and reduce the energy consumption and the cost of production.
Intelligent traffic system: In intelligent traffic signal control, highway toll collection system, urban rail transit and other scenarios, it is used for data communication and control command transmission between devices to achieve intelligent optimisation of traffic signals, automatic toll collection of vehicles and accurate scheduling of rail trains, improve traffic operation efficiency and safety, and provide powerful support for urban traffic management.

ABB EXC3BSE012868R1 CI626V1 AF100 communication interface is a high-performance device specially designed for the complex communication needs of industrial automation. Support PROFIBUS DP, Modbus and other communication protocols, communication rate up to 12Mbps, equipped with a standard D-type 9-pin interface and RJ45 Ethernet interface, can be flexibly adapted to different devices; 24V DC (± 10%) power supply and – 20 ℃ – 60 ℃ operating temperature range, so that it can adapt to the complex and changing industrial environments, IP20 protection level to effectively protect equipment IP20 protection level effectively protects the equipment operation safety.

Specification Model
Product Model:EXC3BSE012868R1 CI626V1
Applicable type: AF100
Communication protocols: support a variety of communication protocols, such as PROFIBUS DP, Modbus, etc., the communication rate can be adjusted flexibly from 9.6 kbps to 12 Mbps, to meet the diverse communication needs of different devices.
Physical interface: Equipped with standard D-type 9-pin interface, RJ45 Ethernet interface, etc., it is convenient to connect with different types of equipment and provides flexible connection methods.
Power supply voltage: 24V DC (±10%), with good power supply adaptability, stable operation within a certain voltage fluctuation range.
Operating temperature range: -20 ℃ – 60 ℃, adapt to the more severe industrial environment temperature changes.
Protection level: IP20 protection level, effectively preventing the intrusion of dust and small foreign objects, to protect the normal operation of the equipment.

Performance Advantages
Multi-protocol compatibility: Supports PROFIBUS DP, Modbus and other communication protocols, seamlessly connecting devices of different brands and communication standards, greatly improving system compatibility and scalability, and can be easily integrated into complex industrial automation networks.
High-speed and stable communication: the highest communication rate of 12 Mbps ensures fast and accurate data transmission, reduces delay and packet loss, meets the strict requirements of industrial automation systems for real-time and reliability, and ensures timely interaction of commands and data between devices.

Redundant design guarantee: support redundant configuration, when the main communication link fails, the backup link can automatically switch quickly to achieve uninterrupted communication, reduce the risk of production standstill due to communication interruption, significantly improve the reliability and stability of the entire industrial control system.
Intelligent diagnostic function: Built-in advanced diagnostic mechanism, real-time monitoring of communication status, equipment operating parameters, etc., once abnormal, can quickly locate the fault point, and through the indicator, diagnostic information and other ways of intuitive display, convenient for technicians to timely investigation and problem solving, and effectively shorten the time of equipment maintenance, reduce maintenance costs.

Precautions
Installation environmental requirements: should be installed in a dry, well-ventilated environment without strong electromagnetic interference, away from high-power motors, transformers and other sources of strong interference, to avoid electromagnetic interference affecting the quality of communication and normal operation of the equipment; at the same time, pay attention to the ambient temperature and humidity in the equipment within the specified operating range.

Wiring standard operation: before wiring, be sure to disconnect the power supply, strictly in accordance with the wiring diagram to connect the power supply line, communication lines, to ensure that the positive and negative poles and signal lines are connected correctly; different communication protocols corresponding to the wiring may be different, need to be carefully checked, and at the same time, do a good job shielding and grounding of the cables, to prevent interference in the transmission of signals.
Parameter Configuration Points: Before use, you need to accurately set the communication protocol, communication rate, device address and other parameters according to the actual application scenarios, to ensure that the parameters are consistent with those of the connected devices; when modifying the parameters during system operation, it is recommended to do so in the downtime state and back up the relevant data in advance, to prevent the parameters from being lost or incorrectly set up, resulting in

communication failures.
Regular Maintenance and Inspection: Regularly check the operation status of the communication interface to see whether the indicator is normal, whether the interface connection is loose, clean the dust on the surface of the equipment in time to ensure that the equipment has good heat dissipation; Regularly test the function of the equipment to find potential problems and deal with them in time to prolong the service life of the equipment.
Related Models
Similar products to the CI626V1 include the CI615 and CI620. Compared with CI615, CI626V1 is richer in communication protocols. CI615 mainly supports PROFIBUS DP protocol, while CI626V1 supports Modbus and other protocols in addition to PROFIBUS DP; CI620 has some enhancement in the data processing capability and network management functions, but is not as diversified as CI626V1 in terms of protocols; each model has its own characteristics. Each of these models has its own characteristics, and users can choose the right product according to the actual project requirements.

Specification
Product type: High-performance communication interface module for industrial automation system data transmission and equipment connection.
Communication protocol: Support PROFIBUS DP communication protocol, the communication rate can reach up to 12Mbps, which can achieve high-speed and stable data interaction.
Physical interface: Equipped with standard D-type 9-pin interface, it is convenient to connect with all kinds of devices conforming to PROFIBUS DP protocol.
Power supply voltage: 24V DC (±10%), with a certain degree of resistance to voltage fluctuations, to adapt to the complex power supply environment of industrial sites.
Operating temperature range: -20℃ – 60℃, stable operation in harsh industrial environments.
Protection level: meets IP20 protection standard, can effectively prevent dust and small foreign objects from intrusion, to protect the normal operation of the equipment.

Performance Advantages
High-speed data transmission: Based on the high-speed communication capability of PROFIBUS DP protocol, it can rapidly transmit a large amount of data to meet the strict real-time requirements of industrial automation systems and ensure timely interaction of commands and data between devices.
Strong compatibility: It can be seamlessly integrated with many PROFIBUS DP-compliant devices, such as PLCs, sensors, actuators, etc., and can be easily adapted to new automation systems or upgraded to existing systems, which greatly enhances the expandability of the system.
Reliable redundancy design: Support redundant configuration, when the main communication link fails, the backup link can quickly take over the communication task to ensure uninterrupted system communication, reduce the risk of production interruption due to communication failure, and improve the reliability and stability of the entire industrial control system.
Intelligent diagnostic function: Built-in advanced diagnostic mechanism, real-time monitoring of the communication status, equipment operating parameters, etc., once anomalies occur, it can quickly locate the point of failure, and through the indicator, diagnostic information and other ways to prompt, convenient for technicians to timely investigate and solve the problem, reduce equipment maintenance time and cost.

Precautions
Installation environment: It should be installed in a dry, well-ventilated environment without strong electromagnetic interference, far away from large motors, transformers and other strong sources of interference, to prevent electromagnetic interference from affecting the quality of communication and normal operation of the equipment.
Wiring specification: Be sure to disconnect the power supply before wiring, connect the power supply line and communication line in strict accordance with the wiring diagram to ensure that the positive and negative poles and signal lines are connected correctly, and at the same time, do a good job of shielding and grounding of the cable to avoid interference in the process of signal transmission.
Parameter Configuration: Accurately set the communication rate, device address and other parameters before use to ensure that the parameters are consistent with those of the connected devices, otherwise it may lead to communication failures; when modifying the parameters during system operation, it is necessary to operate with caution, and it is recommended to do so in the shutdown state and back up the relevant data in advance.
Regular maintenance: Regularly check the operation status of CI615, see whether the indicator is normal, whether the interface connection is loose, and clean the dust on the surface of the device in time to ensure good heat dissipation and prolong the service life of the device.

Related Models
ABB’s products with similar functions to the CI615 include the CI610, CI620, etc. Compared with the CI610, the CI620 is more powerful than the CI610. Compared with CI610, CI615 has a significant improvement in communication rate and data processing capability, CI610 has a relatively low communication rate, while CI615 can reach up to 12Mbps; CI620 has a wider range of communication protocols supported, in addition to PROFIBUS DP, it also supports other communication protocols, which is suitable for industrial scenarios with more complex communication requirements. Users can make a reasonable choice between different models according to the actual project requirements.

Application Scenarios
Automobile production line: In the process of automobile production, it is used to connect PLCs, robot controllers, sensors, actuators and other equipments in each link of the production line to achieve automated control and real-time monitoring of the production process, ensure the accurate processing and assembly of automobile parts, and improve production efficiency and product quality.
Chemical production process control: In chemical enterprises, DCS (Distributed Control System) is connected with various types of instruments (such as temperature sensors, pressure transmitters, regulating valves, etc.) on site to achieve real-time collection and precise control of key parameters such as temperature, pressure, flow rate and other key parameters in the process of chemical production to ensure the safe and stable operation of the production process.

Power system monitoring: in substations, power plants and other power facilities, as a communication bridge, power equipment (such as circuit breakers, relay protection devices, smart meters, etc.) into the monitoring system to achieve real-time transmission and monitoring of power parameters for power scheduling, troubleshooting to provide reliable data support to ensure the safety and stability of power supply.
Intelligent warehousing and logistics system: In the field of intelligent warehousing and logistics automation, connecting warehouse management system and automation equipment (such as stacker cranes, conveyor lines, AGV carts, etc.) to realise automatic storage, sorting, handling and other operations of the goods, and to improve the level of automation and operational efficiency of warehousing and logistics.

Specification Model
Product Model:3BHT300003R1 CI610
Type: IOB_A bus expander for basic unit expansion
Physical specifications: Standard industrial module design, size to fit common industrial control cabinet installation space, easy to integrate and deploy.
Communication protocol: Adapted with ABB specific communication protocol, it can realise efficient and stable data transmission, and the communication rate with the main system matches the overall demand of the system, which ensures smooth data interaction.
Power supply parameters: the working voltage is usually 24V DC (specific product manual shall prevail), with a certain voltage tolerance range, can adapt to the common voltage fluctuations in the industrial field.
Interface types: Equipped with a variety of interfaces, including bus interfaces for connecting to the main system and sub-interfaces for connecting to expansion devices, the types and number of interfaces meet the needs of different expansion scenarios.

Performance Advantages
Flexible expansion of the system: as a bus expander, it can effectively increase the number of input and output (I/O) points of the system, easily expand the connection capacity of the basic unit, meet the I/O expansion needs of the industrial control system with the expansion of the scale of production or functional upgrades, and realise the flexible expansion of the system scale without the need of replacing the main controller.
Stable and Reliable Transmission: Based on ABB’s mature communication technology, it ensures the accuracy and stability of data transmission in the extended bus connection, reduces signal attenuation and interference, and ensures the reliable transmission of data and stable operation of the system even in the complex industrial electromagnetic environment.
Convenient Installation and Maintenance: With modular design, the installation process is simple and convenient, and it can be quickly connected to the existing system; with good maintainability, when a module fails, it can be quickly disassembled and replaced, reducing system downtime and lowering maintenance costs.
Strong compatibility: highly compatible with ABB series of controllers, I/O modules and other equipment, can be seamlessly integrated into the ABB industrial automation system, which is convenient for users to build a unified automation control system and enhance the overall synergy of the system.

Precautions
Installation specification: When installing the device, you should strictly follow the product manual to ensure that the bus interface and sub-interface are correctly connected, so as to avoid the device not working properly or being damaged due to wiring errors. At the same time, it is necessary to ensure that the installation environment is dry, ventilated, and away from high temperature, humidity and strong corrosive gases to prevent affecting the performance and service life of the equipment.
Power supply adaptation: confirm that the power supply meets the requirements of the equipment, it is strictly prohibited to access the voltage beyond the prescribed range, otherwise the equipment may be damaged. In the process of equipment operation, to avoid frequent power supply on and off, to prevent voltage shock damage to the equipment.
System Configuration: Before connecting to the system, it is necessary to correctly configure the relevant parameters of the bus expander, such as address, communication rate, etc., to ensure that it matches with the parameters of the main system and other expansion devices, or it may lead to communication failures or abnormal system operation.
Regular Inspection: Regularly inspect the bus expander to see if the status of the indicator is normal and whether the interface connection is loose, so as to find and deal with potential problems in time and ensure the stable operation of the equipment.

Related Models
ABB may have other Bus Expander models with similar functionality, such as the CI620. Compared with CI610, CI620 may be upgraded or improved in terms of I/O expansion capability, communication rate, supported communication protocols, etc. It is suitable for industrial automation scenarios with higher requirements for system performance and larger scale of expansion. Users can make a reasonable choice between different models according to the actual project requirements.
Application Scenarios
Industrial automation production line: In large-scale production lines such as automobile manufacturing and electronic assembly, with the refinement of the production process and the increase in the number of devices, the demand for the number of I/O points rises continuously, and the CI610 IOB_A bus expander can be used to expand the I/O connection capacity of PLC and other controllers, to achieve the control and monitoring of more sensors and actuators, and to ensure the efficient and stable operation of the production line.

Process Industry Control System: In the process industry, such as chemical, petroleum, electric power, etc., the control system needs to collect and process a large number of process parameters in real time, and CI610 can help to expand the number of I/O modules of DCS (Distributed Control System), and realise the connection and control of more field instrumentation (e.g., pressure transmitters, temperature sensors, regulating valves, etc.), so as to ensure the stability, safety, and efficiency of the production process.
Intelligent factory renovation projects: In the process of upgrading traditional factories to intelligent factories, it is necessary to add all kinds of intelligent devices and sensors to achieve comprehensive collection of production data and intelligent control. ci610 bus expander can flexibly expand the connection capacity of the existing control system, and conveniently access to the new devices and modules, which helps to upgrade the factory intelligence.
Automation transformation of machinery and equipment: For the automation transformation project of some old machinery and equipment, CI610 can extend the I/O resources of the existing controller to upgrade the automation control of the equipment, improve the automation and production efficiency of the equipment, and reduce the labour cost.

Categories
Control System Products → Control & Communication → AC 100 → AC 100 – Communication Modules → CI610 Bus Interfaces → CI610
Bus Interface
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 160 → Advant Controller 160 Version 2.2 →
Communication Modules
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 110 → Communication Modules
Control Systems → Advant OCS with Master SW → I/Os → S600 I/O → Communication Modules

Specification Model
Product Model:CI520V1
Applicable type: AF100
Communication protocol: Support PROFIBUS DP communication protocol, the communication rate can be flexibly configured from 9.6 kbps to 12 Mbps, which meets the data transmission requirements in different scenarios.
Physical interface: Equipped with standard D-type 9-pin interface, it is convenient to connect with external devices to ensure the stability and reliability of the connection.
Power supply voltage: 24V DC (±10%), able to adapt to a certain range of voltage fluctuations, to ensure stable operation of the equipment.
Operating temperature range: -20 ℃ – 60 ℃, can work in a wide range of temperature environment, suitable for a variety of industrial environments.

Performance Advantages
High-speed and stable communication: Based on PROFIBUS DP protocol, it can realise high-speed and reliable data transmission, exchange information between master and slave quickly and accurately, effectively reduce the data transmission delay and improve the real-time response capability of the system.
Powerful compatibility: It can be seamlessly connected with a variety of PROFIBUS DP-compliant devices, such as various types of sensors, actuators, PLCs, etc., which is convenient to integrate into different automation control systems and greatly improves the expandability and flexibility of the system.
Redundancy design guarantee: with redundancy function, when the main communication link fails, it can be automatically switched to the backup link to ensure the continuity of communication, reduce the risk of system failure due to communication interruption, and improve the reliability and stability of the whole system.
Perfect diagnostic function: Built-in rich diagnostic function can monitor the communication status and equipment operation in real time, when there is communication abnormality, equipment failure and other problems, it can quickly locate the fault point and prompt through the indicator or diagnostic information, so that it is convenient for the maintenance personnel to investigate and solve the problem in time and reduce the downtime.

Precautions
Installation environmental requirements: it should be installed in a dry, non-corrosive gas, no strong electromagnetic interference environment, away from high-power motors, transformers and other equipment that may generate electromagnetic interference, in order to ensure the accuracy and stability of communication.
Wiring standard operation: When wiring, be sure to disconnect the power supply, operate in strict accordance with the wiring diagram to ensure that the power line, communication line is connected correctly, to avoid damage to the equipment or communication failure due to wiring errors. At the same time, pay attention to the shielding and grounding of the cable to prevent signal interference.
Communication parameter setting: before use, according to the actual application scenario, you need to correctly set the communication rate, station address and other parameters, to ensure that the parameters are consistent with those of the connected equipment, otherwise it may lead to communication failure. In the process of system operation, if you need to modify the parameters, you should do it in the shutdown state, and make a good backup of the data to prevent the parameters from being lost or set incorrectly to affect the system operation.
Regular maintenance and inspection: Regularly inspect and maintain the communication interface, check whether the status of the indicator is normal, and check whether the connecting cable is loose and aging. Clean the dust on the surface of the equipment in time to ensure good heat dissipation and operating environment and prolong the service life of the equipment.

Related models
ABB also has communication interface models such as CI530 and CI552. Compared with the CI520V1, the CI530 communication interface is richer in communication protocol support, and in addition to PROFIBUS DP, it also supports Ethernet communication, which can meet the needs of more complex network architectures; the CI552 further improves the data transmission rate and the number of connected devices, which is suitable for large-scale automation control systems in scenarios with higher requirements for communication performance. Each of these models has its own characteristics and application scenarios, so users can choose according to their actual needs.

Application Scenarios
Industrial automated production line: In automated production lines such as automobile manufacturing and electronic assembly, it is used to connect PLCs, robot controllers and other equipments with on-site sensors and actuators to realise real-time monitoring and precise control of the production process, ensure efficient and stable operation of the production line, and improve production efficiency and product quality.
Power system monitoring: in substations, power plants and other power systems, various power equipment (such as circuit breakers, relay protection devices, etc.) can be connected to the monitoring system to achieve real-time collection and transmission of power parameters, so as to facilitate the power dispatchers to grasp the system’s operating status in a timely manner, and to ensure the safety and reliability of power supply.
Process industrial control: in the chemical, petroleum, pharmaceutical and other process industries, used to connect the distributed control system (DCS) and field instrumentation, equipment, to achieve the production process of temperature, pressure, flow and other key parameters of the monitoring and control, to ensure that the production process is stable, safe and meet the process requirements.
Intelligent building management: In intelligent buildings, it can connect all kinds of equipments in the building automation system, such as air conditioning units, lifts, lighting systems, etc., to achieve information interaction and centralised management between the equipments, to improve the level of intelligent management of the building, and to achieve energy saving, consumption reduction, and the creation of a comfortable environment.

Categories
Control System Products → Control & Communication → AC 400 → AC 400 – Communication Modules → CI520V1 Advant Fieldbus
100 Interfaces → CI520V1 Advant Fieldbus 100 Interface
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 410 → Advant Controller 410 Version 1.5 → Communication Modules → CI520V1 Advant Fieldbus 100 Interfaces → CI520V1 Advant Fieldbus 100 Interface
Communication Modules
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 450 → Advant Controller 450 Version 2.3 → Communication Modules
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 450
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 450RMC → Advant Controller 450RMC 2.x → Communication Modules
Communication Module

The Harmony Bridge Controller (BRC-300) is a high-perfor mance, high-capacity process controller. It is a rack controller designed to interface with both Harmony block I/O and Har mony rack I/O in the Symphony™ Enterprise Management and Control System.
The controller is fully compatible with the INFI 90® OPEN system in functionality, communication and packaging.
The controller collects process I/O, performs con trol algorithms and outputs control signals to process level devices.
It also imports and exports process data of other con trollers and system nodes, and accepts control commands from operators and computers connected to the network.
This instruction provides information about how the controller works, and how to install, configure, operate and troubleshoot the controller.
The controller is designed for redundancy (two controllers needed).
This can be achieved while remaining connected to the Hnet or not
NOTES:
The Harmony Bridge Controller BRC-300 is referred to as controller throughout this instruction.
The PBA-200 Processor Bus Adapter is referred to as PBA throughout this instruction

Specification Model
Product Model: BRC-300
Manufacturer：ABB
Product type: Harmony Bridge Controller
Weight: approx. 2000g (including packaging etc., actual controller may be lighter)
Panel size: 35.56mm wide, 177.80mm high (1.4‘ wide, 7.0’ high)
Circuitry: Advanced surface mount technology with Non-Volatile Random Access Memory (NVRAM), Static Random Access Memory (SDRAM), Flash Memory (ROM), microprocessor running at 160MHz, Direct Memory Access (DMA) circuits, ABB customised bus circuits, redundancy circuits, and a variety of support circuits.

Performance Benefits
Powerful interface capabilities: Seamlessly interfaces with Harmony Block I/O and Harmony Rack I/O within the Symphony™ enterprise management and control system, and is fully compatible with the Infi 90® open system in terms of functionality, communications, and packaging.
Comprehensive data processing and control capabilities: Collects process I/O data, performs various control algorithms, and outputs control signals to process-level devices. At the same time, it can import/export process data from other controllers and system nodes, and receive control commands from networked operators and computers.
Excellent hardware performance: 160MHz microprocessor with various types of memory ensures high-speed data processing and storage; supports various communication methods such as Hnet communication, I/O expansion bus, serial channel and station link; with redundant design, redundant controllers are connected through cables, and the control can be switched seamlessly in the event of the main controller failure.
Rich language support: support for a variety of control languages, including C language and function code (FC), which is convenient for engineers to develop according to different application scenarios and programming habits.

Precautions
Installation environment: It should be installed in a dry, well-ventilated environment where the temperature and humidity are in line with industrial standards to avoid dust, corrosive gases, etc. affecting the performance and life of the equipment.
Redundancy Configuration: In redundancy configuration, it is necessary to ensure that the configuration of the two redundant modules is identical, otherwise it may lead to switching anomalies and other problems.
Communication connection: When connecting with other devices, wiring should be carried out in strict accordance with the interface specifications and cable requirements to prevent communication failures caused by wiring errors.
Software programming: When writing the control programme, the resource limitations of the controller should be fully considered, so as to avoid overly complex procedures leading to too high a load on the controller and affecting the real-time control performance.

Related Models
Related models of BRC-300 include BRC100, etc. BRC-300 can fully cover BRC100 in terms of functional characteristics, for example, BRC-300 adopts more advanced 32-bit microprocessor with higher processing speed; in terms of redundancy design, BRC-300’s redundant controllers can achieve seamless switching, with higher usability and fault-tolerance; and the use of surface-mounting technology in BRC-300 can be used to improve the performance of real-time control. 300‘s redundant controllers can be switched seamlessly for better availability and fault tolerance. The BRC-300’s surface mount technology further enhances reliability and integration.

Application Scenarios
Industrial automation production line: It can be used to control the operation of various types of equipment on the production line, such as starting and stopping the motor, adjusting the speed, and controlling the opening of valves, etc., so as to realise the automated process control of the production line, and to improve the production efficiency and product quality.
Energy and power industry: in power plants and other energy production scenarios, it can be used for real-time monitoring and control of the operating parameters of power generation equipment, such as temperature and pressure control of boilers, speed adjustment of steam turbines, etc., to ensure the safe and stable operation of power production.
Chemical production process: It is suitable for precise control of key parameters such as temperature, flow rate and liquid level in the chemical reaction process to ensure the safety of the chemical production process and the stability of product quality.
Intelligent building control system: It is used to control the HVAC (heating, ventilation and air conditioning) system and lighting system in the building to achieve efficient management of building energy and comfortable adjustment of the environment.

ABB’s BB510 (DC5256) digital control module stands out in industrial automation as a key device for efficient production and precise control in a wide range of industries.

In terms of appearance and design, the BB510 (DC5256) features a compact and robust enclosure that makes it easy to fit into complex industrial control cabinet layouts. The housing material has excellent impact and corrosion resistance, which can effectively resist mechanical collision, chemical corrosion and electromagnetic interference in industrial environments, ensuring stable operation of the module under harsh working conditions. In the front and side of the module, a reasonable distribution of various types of interfaces and indicators, the front of the indicator can intuitively feedback the module’s working status, such as power supply, data transmission, fault alarm and other information, to facilitate the operator to quickly understand the operation of the equipment; side of the interface is rich and diverse, covering a variety of types of communication interfaces and input/output interfaces for connecting to external devices, these interfaces are compact and clearly marked, which greatly improves the installation of the module, and also improves its performance in the field. These interfaces are compactly laid out and clearly labelled, which greatly improves the convenience of installation and maintenance.

In terms of functionality, the module shows great strength. The integrated high-performance processor with fast data processing capability can analyse and calculate a large amount of input data in a very short time and output precise control signals according to the preset control logic. The BB510 (DC5256) can easily cope with both simple logic control tasks and complex multivariable control scenarios. For example, in an industrial production line, it can collect real-time sensor data from all parts of the production line, including temperature, pressure, flow rate, position, etc., and then quickly process them to accurately control the speed of motors, the opening of valves, and the starting and stopping of equipment, to ensure the efficient and stable operation of the production line.

Communication capability is a highlight of BB510 (DC5256). It supports a variety of mainstream communication protocols, such as Modbus, Profibus and so on. Through these communication protocols, the module can seamlessly connect with various industrial devices such as PLCs, host computers and smart meters to build an efficient data transmission network. In large-scale factory automation systems, BB510 (DC5256) can be used as a key node to quickly upload the underlying data from the production site to the upper computer system in the central control room, and at the same time receive control commands from the upper computer to achieve remote monitoring and centralised management of the entire production process.

In the application field, the electric power industry is one of its important application scenarios. In the substation automation system, BB510 (DC5256) can carry out real-time monitoring and control of power equipment. It can collect the oil temperature, winding temperature, oil level and other parameters of power transformers, as well as the opening and closing status of high-voltage circuit breakers, the number of operations, the energy storage status and other information, through data analysis to determine the operating conditions of the equipment, and once abnormalities are detected, immediately send an alarm signal, and according to the preset strategy to carry out the corresponding control operations, such as adjusting the speed of the cooling fan, start the standby power supply, etc., to ensure the safe and stable operation of the power system. In the manufacturing industry, this module also plays an important role.

The module also plays an important role in the manufacturing industry. In the automotive manufacturing line, BB510 (DC5256) can accurately control the actions of the robot, so that it can complete the gripping, assembly, welding and other operations of the parts, and at the same time, co-ordinate the operating rhythm of the production line of the various workstations, to ensure that the entire production process is efficient and orderly. In the electronic product manufacturing workshop, it can accurately control the automated placement equipment to ensure the precision of electronic components, improve product quality and production efficiency.

The chemical industry is also dependent on the BB510 (DC5256). In the chemical production process, it is crucial to accurately control the temperature, pressure, liquid level of the reactor and the flow rate of the materials in the pipeline, etc. The BB510 (DC5256) can collect these parameters in real time, and control the regulating valves, pumps, compressors and other equipments through complex control algorithms, so as to ensure that the chemical production can be carried out in a safe and stable condition, and to improve the product quality and productivity, and at the same time, reduce the risk of energy consumption and environmental pollution. Reduce the risk of energy consumption and environmental pollution.

With its excellent design, powerful functions and wide applicability, ABB BB510 (DC5256) digital control module plays an irreplaceable role in the field of industrial automation, and provides strong support for the intelligent upgrading and sustainable development of various industries.

Product Overview
The ABB AX411/50001 is a highly accurate industrial process analyser designed for low conductivity measurements, supporting single or dual input configurations for the water and wastewater treatment, power and pure water, semiconductor, chemical, pharmaceutical, pulp and paper industries. Its core features include:
Flexible Input Selection: Supports single or two conductivity input channels, or a combination of conductivity and pH/ORP measurements.
Integrated PID control: Built-in PID controller allows direct adjustment of process parameters, reducing the need for external equipment and lowering installation costs.
Multi-parameter calculations: Support for conductivity, resistivity, difference, ratio and other calculations, expanding monitoring and control capabilities.
Digital features: Equipped with ABB Ability™ digital solutions to support data logging, remote monitoring and predictive maintenance.

Core features and benefits
Measurement performance
High accuracy: Advanced electrode technology ensures low conductivity measurements are accurate (e.g. 0.01 μS/cm to 200 mS/cm range).
Temperature compensation: Automatic temperature compensation function improves measurement stability in different environments.
Hardware design
Compact design: Wall/pipe or panel mounting with IP65 protection for harsh industrial environments.
Energy saving features: high brightness backlit display with auto switch off function, 30V DC option reduces safety testing costs.
Communication and Expansion
Interface Configuration: Supports analogue outputs (4-20 mA), digital communications (e.g. HART or PROFIBUS-PA/-DP), optional five alarm relays and four current outputs.
Logging: Built-in service log records historical data for easy troubleshooting and compliance auditing.
Industry Adaptability
Ultrapure water monitoring: USP/EP compliant for high purity water testing in the pharmaceutical and semiconductor industries.
Process optimisation: Improve production efficiency in chemical and pulp industries through real-time data feedback and PID control.

Technical Parameters
Measurement range
Conductivity: 0.01 μS/cm to 200 mS/cm (optional range)
pH/ORP: -2.00 to 16.00 pH, -2000 to +2000 mV
Accuracy
Conductivity: ±0.5% F.S. (typical)
pH/ORP: ±0.01 pH, ±1 mV
Temperature Compensation: Automatic (0-100°C)
Power supply: 24V DC (9-30V DC)
Output signal:4-20 mA (isolated, configurable)
Communication protocol:HART (optional), PROFIBUS-PA/-DP (optional)
Alarm function: 5 relay outputs (configurable)
Protection level: IP65 (wall / pipe mounting)

Application Scenarios
Water and wastewater treatment
Monitor conductivity in reverse osmosis (RO) systems to optimise water quality control.
pH and ORP monitoring in wastewater treatment to ensure discharge compliance.
Power & Pure Water
Ultrapure water monitoring of boiler make-up water in power plants to prevent scaling and corrosion.
High purity water testing in semiconductor manufacturing to meet cleanroom standards.
Chemical & Pharmaceutical
Conductivity monitoring in reaction vessels for real-time control of chemical reaction processes.
Resistivity measurement of water for injection (WFI) in the pharmaceutical industry to meet GMP requirements.
Pulp and Paper
Conductivity and pH control in pulp production to improve paper quality.
Water quality analysis in wastewater recycling systems to reduce resource consumption.

Installation and Maintenance
Installation Guide
Environmental requirements: avoid strong electromagnetic interference, ambient temperature 0-50°C, humidity ≤ 95% RH (non-condensing).
Wiring method: universal terminal design, support quick connection of sensor and power line.
Calibration method: Support single-point or multi-point calibration, which can be carried out through local menu or remote software.
Maintenance Recommendations
Regular Cleaning: Clean the electrode surface quarterly to prevent contamination from affecting measurement accuracy.
Sensor Replacement: It is recommended to replace the conductivity electrode every year to ensure long-term stability.
Firmware update: Update the firmware regularly through the official ABB tool to get new functions and security patches.

Selection and Configuration
Model selection: AX411 is a dual-input model, AX410 is a single-input model, supporting conductivity or pH/ORP combination.
Option Board Expansion: Option boards can be added to achieve more alarm outputs or communication protocols.
Customisation: ABB offers customised solutions to suit specific industry requirements (e.g. explosion-proof certification).
Compliance and Certification
Industry standards: Comply with CE, UL, ATEX and other certifications, applicable to the global market.
Data security: support data encryption and access rights management, in line with ISO 27001 information security standards.

Product ID
3BHT300008R1
ABB Type Designation
AO610
Catalog Description
AO610 Analog Output 16ch, 12bit
Long Description
AO610 Analog Output 16Ch. 12Bit 0-20mA, 0-10V

Additional Information
Medium Description
AO610 Analog Output 16Ch. 12Bit 0-20mA, 0-10V
Technical Information
S600 I/O Analog Output Module 16 channels, 12 bits resolution, 0-20 mA, 0-10
V, opto-isolated as one group Note! This part is exempted from the scope of
2011/65/EU (RoHS) as provided in Article 2(4)(c), (e), (f) and (j) therein (ref.:
3BSE088609 – EU DECLARATION OF CONFORMITY – ABB Advant Master
Process Control System)

Categories
Control System Products → I/O Products → S600 I/O → S600 I/O – Modules → AO610 Analog Outputs → AO610 Analog Output
Control Systems → Advant OCS with Master SW → Controllers → Advant Controller 160 → Advant Controller 160 Version 2.2 → I/O
Modules
Control Systems → Advant OCS with Master SW → I/Os → S600 I/O → I/O Modules

Core technical parameters
Number of channels: 16 independent analogue output channels, can simultaneously output 16 analogue signals to meet the needs of multi-equipment co-control or multi-parameter adjustment in complex industrial processes, effectively improving the integration and efficiency of system control.

Signal types: Support a variety of standard analogue output signals, including 4 – 20mA current signals, 0 – 10V voltage signals, ±10V voltage signals, etc. Among them, 4 – 20mA current signals, 0 – 10V voltage signals, ±10V voltage signals and so on. Among them, 4-20mA current signal is commonly used for remote control of industrial field equipment due to its strong anti-interference ability and long transmission distance; 0-10V and ±10V voltage signals are suitable for actuator control that is sensitive to voltage signals.

Resolution: With 12-bit resolution, the digital signal can be converted into 4096 (2^12) discrete analogue output values with an output accuracy of ±0.1% F.S. (full scale), which enables fine adjustment of the analogue signals and meets the requirements of most industrial control scenarios for control accuracy.

Output Accuracy and Stability: The output accuracy of the module remains stable over the entire operating temperature range (-40℃ – 70℃), and the temperature drift coefficient is less than ±50ppm/℃, which effectively reduces the output deviation due to temperature changes and ensures the accuracy of the control in the long term operation process.

Output driving capacity: For current output channel, the output driving capacity can reach 20mA (4-20mA signal), which can directly drive most of the industrial field actuators; For voltage output channel, the output impedance is low, such as 0-10V voltage output, the output impedance is less than 100Ω, which can provide stable voltage signals for loads to ensure the accuracy of the signal transmission process.

Response time: signal conversion and output response time is short, generally less than 1ms, can quickly respond to changes in control system commands to achieve real-time control of industrial processes, especially for dynamic control scenarios that require high response speed.
Communication protocols: It supports a variety of industrial communication protocols, such as Modbus RTU, Profibus DP, EtherCAT, etc., which can be seamlessly connected with different brands and types of PLCs and DCS control systems, and realise the efficient transmission of digital signals and the accurate delivery of control commands.

Communication interface: Equipped with standard communication interfaces, such as RS485 interface (for Modbus RTU communication), DP interface (for Profibus DP communication), Ethernet interface (for EtherCAT communication), etc. These interfaces are industrial-grade design, with good anti-jamming ability and communication stability, and support long-distance data transmission.

Wiring: detachable terminal block wiring, each channel corresponds to an independent terminal, clearly marked, convenient for installation, debugging and maintenance. The terminal block supports hot-swappable function, allowing safe replacement of modules during system operation, reducing downtime and improving the convenience of system maintenance.

Dimension and Installation: The module adopts a compact design with a width of only 25mm (standard DIN-rail mounting specification), which saves space in the control cabinet. Supporting 35mm DIN rail mounting, the installation process is simple and fast, and can be installed side by side with other industrial automation modules, which is convenient for system hardware expansion and layout.

Protection level: IP20, suitable for installation in indoor control cabinets, distribution boxes and other places with good protection environment, can prevent solid foreign objects with a diameter of more than 12mm from entering, and protect the module’s internal electronic components.

Working environment: the working temperature range of – 40 ℃ – 70 ℃, the storage temperature range of – 40 ℃ – 85 ℃, can adapt to the harsh industrial environment conditions; relative humidity requirements of 5% – 95% (non-condensing), with good moisture-proof performance, to ensure that the high temperature, low temperature, humidity and other stable operation of the environment.