Month: April 2025

General
The Panel 800 operator pane lis developed to satisfy the demands of humanmachine communication.
Built-in functions such as displaying and controlling text,dynamic indication, time channels, alarm and recipe handling are included.
The operator panel work, for the most part, in an object-oriented way, making it easy to understand and use.
The configuration operation of the panel is made in a personal computer, using the configuration tool Panel Builder 800.
The project is then transferred and stored in the operator panel.
The operator panel can be connected to many types of automation equipment, such as PLCs, servos or drives.

Safety Precautions
Operating environment: Suitable for Class I, Division 2, Groups A, B, C, D or non-hazardous locations, with an upper ambient temperature limit of 40°C when installed horizontally and 50°C when installed vertically.
Operation: There are safety requirements for installation, use, maintenance and dismantling processes, such as prohibiting operation in hazardous environments, allowing only qualified personnel to operate, and replacing batteries in non-hazardous areas.

Installation Guide
Preparation for installation: The thickness of the mounting plate is required to be 1.5 – 9.0mm, and a certain amount of space needs to be reserved around the panel during installation. The installation process involves checking the unit, cutting the opening, fixing the panel and connecting the cables, paying attention to electrical earthing, cable type and voltage polarity when making connections.
Mode switches: There are four mode switches on the back of the panel, which should normally be in the OFF position and only be operated by qualified personnel. Different combinations of switches correspond to different functions, such as operating mode, system recovery, image loading, service menu and self-test.
Module Installation: Internal Compact Flash memory card can be installed to expand project memory, power failure is required for installation; Profibus DP expansion module can also be installed, check the device and pay attention to static protection before installation.CB810 – USB to Ethernet Adapter for project-specific transmissions, connectivity and usage restrictions apply.

Technical Data

1. Dimensions and weight
   Panel size: The front panel measures 285 x 177 x 6mm. This compact design allows it to fit into a wide range of spaces when installed, and for industrial control cabinets or operator consoles where space is limited, the PP836’s dimensions do not take up too much space, making it easy to integrate with other equipment.
   Installation depth: 56mm, or 156mm if clearance is included. In the actual installation process, this figure determines the depth of the device in the installation space, users need to ensure that there is enough depth to accommodate the PP836 according to the specific dimensions of the installation location to ensure the stability and safety of the device installation.
   Weight: The weight of the device is 1.4kg, which makes the device more convenient to carry and install, reduces the labour intensity of the installer, and also facilitates the use of the device in some occasions with strict requirements on the weight of the device.

2.Protection level
Front Panel Protection Rating: The front panel has a protection rating of IP66, which means it has excellent dustproof and waterproof capabilities. In dusty industrial environments, such as mines and cement factories, it can effectively prevent dust from entering the equipment and avoid circuit failures due to dust accumulation; in environments that may come into contact with water, such as food processing workshops and outdoor equipment control scenarios, it can prevent water intrusion and ensure the stable operation of the equipment.
Rear panel protection level: The rear panel protection level is IP20, which is mainly used to prevent larger objects from entering the device, and provide basic protection for the circuit and components inside the device.

3. Interface types and parameters
   Serial Interface: The RS422/RS485 serial interface is a 25 – pin D – sub contact, chassis – mounted female interface with standard locking screws 4 – 40 UNC. This interface is suitable for industrial field serial communication, can be connected to a variety of devices that support RS422/RS485 protocol, such as sensors, actuators, etc., to achieve reliable data transmission.RS232C serial port is a 9 – pin D – sub contact, male interface, also equipped with a standard locking screw 4 – 40 UNC, commonly used to connect computers, debugging equipment, etc., for close range low-speed data transmission. The RS232C serial port is a 9-pin D-sub contact male interface, also with a standard locking screw 4 – 40 UNC.
   Ethernet port: The Ethernet interface is Shielded RJ 45, which supports high-speed network communication and can meet the demand for large data transmission between the device and other network devices, such as data interaction with servers and other controllers in the factory automation system to achieve remote monitoring, data sharing and other functions.
   USB port: Host type A (USB 1.1) and Device type B (USB 1.1) interfaces are available, of which the maximum output current of Host type A interface is 500mA. Users can connect external storage devices, such as USB flash drives, through the USB interface to facilitate data backup and transfer, and can also connect USB keyboards, mice and other devices to enhance the ease of operation of the device.
   CF card slot: supports Compact flash type I and II memory cards, which can be used to expand the storage capacity of the device to meet the user’s needs for project memory expansion, such as storing a large amount of historical data, configuration files and so on.

4. Storage and Clock
   Application Flash: The device has 12MB of application flash memory (incl. fonts), which is used to store application programs and related data to provide the necessary software support for the normal operation of the device. In practical applications, this storage space can be used to store the device’s control programme, interface display data, etc..
   Real-time clock: The real-time clock has an accuracy of ±20 PPM and is subject to errors due to ambient temperature and supply voltage, with a total maximum error of 1 min/month at 25°C and a temperature coefficient of -0.034±0.006 ppm/°C². Real-time clocks are essential for recording information such as the time of operation of equipment, the time of events, etc. In industrial production processes, accurate time recording helps to monitor and analyse the production process and trace the root cause of problems.

5. Power supply related parameters
   Power supply voltage: the power supply is + 24V DC, the operating voltage range is 20 – 30V DC, this wider voltage range makes the device can adapt to different power supply environment, improve the applicability of the device. In some industrial sites, the power supply voltage may have certain fluctuations, PP836 can work stably in this voltage range to ensure the normal operation of the equipment.

Specification
Display: 15-inch TFT-LCD display with a resolution of up to 1024 x 768 pixels, which can clearly present rich and detailed picture content and provide users with a high-quality visual experience to meet the needs of industrial automation, electric power, rail transport and other fields that require high clarity of information display.
Touch technology: equipped with resistive touch screen, sensitive operation, users can conveniently control and interact with the equipment through touch, which can effectively improve the operational efficiency.

Power supply: The power supply voltage is + 24V DC (allowable range 20 – 30V DC). The power consumption varies under different operating conditions, for example, in normal operation, the power consumption is about 8 watts (24V power supply), to ensure stable power supply, while maintaining a low level of energy consumption.
Operating and Storage Temperatures: The operating temperature range is from – 40°C to + 70°C, and the storage temperature range is from – 40°C to + 85°C. It has excellent temperature adaptability, and can be stably operated or stored in a variety of extreme environmental conditions, which is suitable for different geographical areas and working environments.
Dimensions and weight: With overall dimensions of 180 x 120 x 100 mm and a weight of 1.9 kg, the unit is compact and lightweight, making it easy to manoeuvre and arrange during installation and use without taking up too much space.

Protection level: The protection level reaches IP65 or IP67, which can effectively protect against dust, water and oil, etc. It can adapt to the more severe industrial field environment, reduce the equipment failure caused by environmental factors, and improve the reliability and service life of the equipment.
Communication Interface: It has rich communication interfaces, including Ethernet interface for high-speed data transmission, which can be used for efficient network communication with other devices; RS485 interface supports multi-node connection, which is suitable for industrial field bus communication and can be connected to many industrial devices; USB interface is convenient for external storage devices or other peripheral devices for data transmission and extended functions.

Memory: The application flash memory is 12MB, and there is also a CF card slot, which can be inserted into the Compact Flash memory card to further expand the project memory, to meet the needs of different levels of complexity of the control application of the memory capacity, to ensure that a large amount of data storage and the smooth operation of the programme.
Input/Output: Supports a variety of digital and analogue input/output modules, which can be flexibly adapted to different types of sensors, actuators and other equipment to achieve the acquisition and control of various industrial signals, to meet the diversified needs of industrial control.

tailed Summary:
Panel Overview: The Panel 800 Operator Panel is designed to meet the needs of man-machine communication with functions such as display and control of text, dynamic indications, time channels, alarms and recipe handling, mostly working in an object-oriented manner. Configuration is performed on a personal computer via Panel Builder 800, after which the project is transferred and stored in the panel. It can be connected to a wide range of automation devices such as PLCs, servos or drives. The panel is available in several versions, e.g. version 5.1 with firmware version 4.0.

Safety Precautions
Installation environment: The device is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations, with an upper ambient temperature limit of 40°C for horizontal installation and 50°C for vertical installation.
Operational Safety: There are safety requirements for installation, use, maintenance and disassembly, such as prohibiting operation in hazardous environments and allowing only qualified personnel to operate.
Battery Replacement: The product contains a battery that must be replaced in a non-hazardous area and with the specified type of battery.

Installation Guidelines
Space and process: The thickness of the mounting plate is 1.5 – 9.0mm, and a certain amount of space should be reserved around the panel during installation. The installation process involves unpacking, cutting the opening, fixing the panel and connecting the cables, paying attention to electrical earthing, cable type and voltage polarity when making connections.
Mode switches: The panel has four mode switches, located on the back, which should normally be in the OFF position and should only be operated by qualified personnel. Different combinations of switches correspond to different functions, such as operating mode, system recovery, image loading, service menu and self-test.
Module Installation: Internal Compact Flash memory card can be installed to expand project memory, power failure is required for installation; Profibus DP expansion module can also be installed, check the device and pay attention to static protection before installation.CB810 – USB to Ethernet Adapter is used for project-specific transmissions, connection and usage restrictions apply.

I. Product Overview

1. Functional purpose: Advant Controller 450 is a programmable system for industrial automation, which can realise logic, sequence, positioning, regulating control and other functions, and can handle a large number of input and output signals, and is suitable for a variety of industrial scenarios, and can be operated independently or as an integrated controller for distributed control systems.
2. Product structure: It consists of CPU, communication sub-module, system software backup sub-module, backup power supply, etc. It supports a variety of I/O systems (S100 I/O, S400 I/O, S800 I/O) and is connected through different buses. The software contains basic system programme module and function library programme module, which can be selected according to requirements.
3. Communication capability: It supports various communication protocols such as MasterBus 300/300E, GCOM, Advant Fieldbus 100, etc., which can communicate with many kinds of devices to achieve data exchange and system integration.
4. Version information: The product version is expressed in the form of Advant Controller 450 ∗X.Y/Z, and the software module also has the corresponding version number. Different versions have different new functions, such as ∗ 1.0 version adds more powerful CPUs, etc., and ∗ 2.0 version adds redundant S100 I/O buses.

II. Installation Guide
1.Site Planning
Environmental requirements: The temperature, humidity, vibration and electromagnetic compatibility of the installation environment are required, and cabinets with different protection levels (IP21, IP41, IP54) are suitable for different environments.
Space layout: the size and shape of the control room, lighting, the weight of the equipment on the floor requirements, etc., while reserving space for equipment movement and maintenance.
Power supply: AC (120/230V) or DC (24 – 48V) power supply can be used, redundant power supply options are available, attention should be paid to grounding and power distribution.

2.Installation Steps
Equipment Installation: Install cabinets and subracks according to the standard layout to ensure the stability of the equipment, pay attention to the distance between cabinets and the installation order.
Wiring and grounding: Follow the wiring rules when connecting all types of cables, pay attention to signal shielding and grounding, and different types of cables have different grounding requirements.
Safety Measures: Strict safety regulations should be followed during installation to prevent electrostatic discharge and electrical accidents and to ensure the safety of personnel and equipment.

3.Start-up process
Preparation: Check the connection and configuration of the equipment to ensure that there is no looseness or error.
Start-up operation: Turn on the power in sequence, set the start-up mode, initialise and configure the system, and connect the engineering station for subsequent operations .
Verification test: check the system status after startup, carry out function test to ensure normal operation of the system.

III. Configuration and Application Construction
Design considerations: including hardware selection, software function module selection, CPU load calculation, memory calculation, etc. The system configuration should be determined according to the actual requirements.
Technical data: covers the technical parameters of each part of the system, such as CPU performance, memory capacity, I/O system capacity, communication, and so on.

IV. Basic hardware parameters
(i) Central processing unit (CPU)
Model and performance: Processor modules such as PM511v16 are used. With a net depth/length of 274.5mm, a net height of 27mm, a net width of 270mm, and a net weight of 0.8kg, this processor module has a powerful computing power, with a processing power index of 3 – 4 (a significant increase compared to the masterpiece 200 and the Advant Controller 410), and can efficiently execute all kinds of control programmes.
Memory Configuration: The main memory is available in 8MB or 16MB options, with about 5.4MB (corresponding to 8MB main memory) or 13.4MB (corresponding to 16MB main memory) for application memory, which provides sufficient memory space to ensure the smooth operation of complex industrial control programmes and the processing of large amounts of data.
Redundancy design: Supporting redundant CPU boards (such as PM 511), up to two redundant CPU modules can be installed. When the main CPU fails, the backup CPU can be switched over quickly and seamlessly, and the switchover time is less than 25 milliseconds, ensuring uninterrupted operation of the system, which greatly improves the reliability of the system and meets the stringent requirements of industrial production for high stability.

(II) Power supply unit
Input power supply type
DC input: Supports direct (non-isolated) 24V DC input; 24/48V DC input through isolated DC/DC converter.
AC input: 120/230V AC (isolated) power supply can be accessed, power frequency range is 47 – 63Hz, rich power input options, so that it can be adapted to different industrial site power supply conditions.
Output Parameters: Take the voltage regulator unit for DC input/DC output as an example, when inputting 24VDC, the output is 5V DC regulated and the output current can be up to 10A, and it is equipped with 5A standby fuse, which can provide stable power supply for each module of the system.
Redundant Configuration: Supporting power supply redundancy, different power input types can be combined to achieve double redundant power supply, ensuring that the system can still work normally when a single power supply fails, improving the stability and reliability of the system power supply.

(III) Communication module
Type and Interface
Serial communication: V.24/RS 232 interface module (e.g. CI 531) with 2 communication channels, up to 4 can be installed, used for low-speed data communication with external devices supporting RS232 protocol, such as some sensors, small controllers and so on.
F

ieldbus communication: Supports MasterBus 300/300E, Advant Fieldbus 100, PROFIBUS and other fieldbus protocols. Through the corresponding communication sub-module, high-speed data interaction with distributed I/O stations, other controllers and intelligent devices can be realised to build complex industrial control systems. Among them, Advant Fieldbus 100 uses twisted-pair media or has media redundancy, bus redundancy and other connection modes, with long communication distance and high reliability.

Other communication: Support GCOM protocol for communication with external computer and AdvaSoft for Windows software; through MVI (Multi – Vendor Interface) protocol, it can communicate with other brands of control systems (such as through MODBUS I, Siemens 3964R, or Allen-Bradley’s DF1 protocol) to enhance the compatibility and openness of the system. This enhances the compatibility and openness of the system.
Quantity limitation: communication sub-modules are installed on sub-module carriers (e.g. SC 510/SC 520, maximum 6 or 7), and a total of 12 or 14 communication sub-modules can be installed, which meets the diversified communication connection requirements in different industrial scenarios.

(iv) I/O system
S100 I/O
Number of racks and modules: Up to 5 S100 I/O racks can be connected, and each rack can accommodate various I/O modules, and a total of up to 100 S100 I/O modules can be installed. The maximum number of analogue I/O modules per type is 32, and the maximum number of digital I/O modules per type is 48.

Communication distance: With the optical bus extension technology, S100 I/O racks can be distributed up to 500 metres away from the CPU rack, effectively reducing the amount of field wiring and making it suitable for industrial scenarios with a wide distribution of equipment.
I/O capacity: S100 I/O system can handle a large number of I/O signals, providing the basis for data acquisition and equipment control in industrial production.
S800 I/O

Number of Stations and Modules: Each Advant Fieldbus can connect up to 79 S800 I/O stations, and each I/O station can be installed with up to 246 S800 I/O modules.
Communication capability: Communicate with the controller via Advant Fieldbus 100, with fast transmission rate and high reliability, and can transmit a large amount of field data in real time.
I/O capacity: build a powerful I/O system together with S100 I/O, making the total number of I/O channels of the whole system as high as 5700, among which the maximum number of AI channels (including calculated value) is 910, the maximum number of AO channels (including calculated value) is 963, the maximum number of DI channels (including calculated value) is 2,340, the maximum number of DO channels (including calculated value) is 1,489, which can meet the complex I/O requirements of large-scale industrial automation system. This can meet the complex I/O requirements of large-scale industrial automation systems.

Special I/O modules: There are special types of I/O modules such as Pt100, thermocouple and pulse input modules, which can be used to meet the needs of special industrial applications such as precise temperature measurement and pulse signal counting. For example, Pt100 modules can accurately measure temperature and provide accurate data for temperature control in industrial production processes.

Powerful control functions:
The Advant Controller 450 excels in process control with comprehensive and powerful control capabilities. It not only performs basic tasks such as logic, sequence, positioning and regulation control, but also has the ability to manage data and text and generate reports. On industrial production lines, it can precisely control the start-stop sequence of equipment based on preset logic, ensure that robotic arms accurately grasp and place materials through positioning control, and accurately regulate process parameters such as temperature, pressure, and flow rate.

The controller supports self-tuning adaptive control, PID control and fuzzy logic control. In the chemical production process, self-tuning adaptive control can automatically adjust the control parameters according to the dynamic changes in the reaction process to ensure that the reaction is always in an optimal state; PID control plays an important role in maintaining stable flow or pressure control; fuzzy logic control can effectively deal with complex, difficult to accurately model control problems, such as temperature control to deal with non-linear and time-varying characteristics.

It is programmed graphically, based on the AMPL language, which is intuitive and easy to understand, reducing programming difficulty and improving development efficiency. Users can make use of the rich library of program elements and function blocks for project development, and can also customise the program blocks according to the actual needs, further expanding the functions of the controller, so that it can be better adapted to the diversified industrial application scenarios.

Rich and flexible I/O configuration:
With a complete and diversified series of process I/O modules, it can meet the connection requirements of different industrial equipment and processes. Its I/O modules cover a wide range of types, including general-purpose analogue input and output modules with different ratings, which can be used to collect and control analogue signals, such as temperature, pressure and other continuously changing physical quantities measured by sensors; and digital input and output modules, which are used to process discrete digital signals to achieve switching control and status monitoring of equipment. Pt100, thermocouple and pulse input modules are also available for special application scenarios such as precise temperature measurement and counting. To meet specific industrial requirements, the controller offers a variety of special interfaces.

The precise digital positioning interface ensures high-precision positioning of motion control equipment, which plays a key role in precision machining equipment; the switchgear integration interface facilitates the connection with various types of switchgear to achieve effective control of the power system; the variable speed motor control interface can flexibly adjust the speed of the motor according to the requirements of the production process to improve the efficiency of energy utilisation; and the communication interfaces with programmable controllers from other manufacturers enable equipment from different manufacturers to work together to improve energy efficiency.

The communication interface with other brands of programmable controllers enables equipment from different manufacturers to work together, improving system compatibility and integration.
The Advant Controller 450 has an I/O capacity of up to 5,700 points, with powerful data processing and device connection capabilities. It supports both central (S100 I/O) and distributed (S800 I/O) I/O modes, providing great flexibility for the construction of industrial control systems. the S100 I/O module is mounted on the I/O racks near the CPU racks, which is suitable for scenarios with high real-time requirements and relatively centralised equipment, and is able to respond quickly to control commands. The S800 I/O station can be installed up to 13.3 km away from the controller via the high-speed serial communication bus Advant Fieldbus 100, which is suitable for large-scale industrial projects with widely distributed equipment and effectively reduces wiring costs and complexity.

Extensive communication capabilities:
Support for a wide range of communication protocols gives it a great advantage when building complex industrial control systems. Through the MasterBus 300/300E protocol, it can communicate efficiently with other member stations of Advant OCS, realising data sharing and collaborative work among the devices in the system, and ensuring the coordinated operation of the whole control system, while the GCOM protocol facilitates the communication with external computers and the AdvaSoft for Windows software, which is convenient for the realization of The GCOM protocol facilitates communication with external computers and AdvaSoft for Windows software for more advanced data analysis, monitoring and management functions.

The Advant Fieldbus 100 protocol enables the controller to communicate reliably with distributed I/O stations, programmable controllers and motor drives for real-time control and condition monitoring of field devices. In industrial automated production lines, the protocol can be used to obtain sensor data in real time and adjust the operating status of motors in a timely manner, ensuring the continuity and stability of the production process.

RCOM/RCOM + protocol is suitable for long distance communication with remote terminals via dedicated or dial-up telecommunication lines, and plays an important role in the field of remote monitoring and control.RS232 protocol is used to communicate with external computers at the process signal/device level, and supports ABB’s EXCOM protocol, as well as the printout of local data, reports, event messages, and alarms.MVI (Multi-Vendor Interface) protocol is used for real-time monitoring and status monitoring of field devices. （The Multi-Vendor Interface (MVI) protocol allows the controller to communicate with other brands of control systems via MODBUS I, Siemens 3964R, or Allen-Bradley’s DF1 protocol, increasing system compatibility and openness.

Redundant design for high availability:
In order to ensure high system availability during industrial production, Advant Controller 450 adopts backup redundancy design in several key parts. In terms of communication, MasterBus 300/300E and Advant Fieldbus 100 are equipped with redundancy function, so that when the main communication line fails, the backup line can be automatically switched to ensure the continuity of data transmission. The power supply is also redundantly designed, including the power supply, voltage regulator, battery backup and battery charger to ensure that the system can still operate normally in the event of a power failure. The redundancy of the central units (CPUs and memory) is based on a patented hot standby technology with a switchover time of less than 25 milliseconds, which enables almost seamless switchover, avoiding production interruptions due to controller failures and safeguarding the stability and reliability of industrial production.

Various housing specifications and mounting designs:
The Advant Controller 450 with local S100 I/O consists of one CPU rack and up to five I/O racks. The S100 I/O can be distributed up to 500 metres away from the CPU rack via optical bus expansion technology, which effectively reduces the amount of field wiring, reduces wiring costs and complexity, and improves system scalability and flexibility. The I/O racks are designed for ease of installation and maintenance and can be installed in cabinets with different levels of protection. In high-temperature, humid or dusty industrial environments, sealed cabinets with heat exchangers can effectively protect the internal equipment and ensure stable operation of the controller.

Detailed technical parameters and software options: A wide range of power supply options are available, allowing users to choose the right type of power supply according to their actual needs, such as 24V DC, 24/48V DC (via isolated DC/DC converter), 120/230V AC (isolated), etc. This flexibility allows the controller to adapt to different power supply environments.

Detailed technical parameters and software options:
A wide range of power supply options are available, allowing users to choose the right type of power supply according to their actual needs, such as 24V DC, 24/48V DC (via isolated DC/DC converter), 120/230V AC (isolated), etc. This flexibility allows the controller to adapt to different power supply environments. The main memory is 16MB, of which approximately 13.4MB can be used for applications, providing ample space for users to develop complex control programmes.

With a processing power index of 3 – 4 and a flexible program execution cycle of 10ms – 2s or 5ms – 32s, the controller can be optimised for specific control tasks and process requirements. The controller also offers a wide range of software options, including advanced arithmetic operations, basic regulation, analogue thyristor converter support, advanced PID control, auto-tuning adaptive controllers, fuzzy logic control, Advant Operator Workplace support, MasterBatch 200/1 support, and user-defined PC elements that further enhance the controller’s functionality to meet specific control tasks and process requirements. These software options further enhance the functionality of the controllers to meet the diverse needs of different industrial sectors.

System Architecture and Overall Functionality:
Advant OCS with MOD 300 software builds an open system framework to break down the barriers between different parts of the organisation, realise the efficient synergy of functions and personnel, and ultimately achieve the goals of productivity improvement and profitability growth.Advant controller, as the key component of the system, combines powerful processing capability and flexible software to create a fully functional control system environment, which provides powerful support for the automation control of industrial production. automation control.

Controller Types
Advant Controller 410: tailored for small and medium-sized application scenarios, with the ability to run the complete MOD 300 control software library. Its unique backplane design, with the first few slots dedicated to the CPU and the remaining slots supporting up to fifteen Series 100 I/O cards, makes it ideal for small to medium-sized non-redundant applications. On the production line of a small factory, the Advant Controller 410 can efficiently manage the operation of the equipment with its precise control capability, ensuring the stability and smoothness of the production process.
Advant Controller 460: With an optional 1:1 redundancy configuration, the Advant Controller 460 is equipped with a high-speed processor and a high-performance backplane. This design allows for the execution of many complex functions within a single controller module, with up to three CPUs and full 1:1 redundancy coverage from the power supply module, to the processor, to the I/O modules. In large chemical companies, where production processes leave no room for error, the Advant Controller 460’s redundant design ensures that if one module fails, the backup module takes over quickly and seamlessly, maintaining production continuity and avoiding production interruptions and financial losses due to equipment failure.

Control Languages:
The system is equipped with three powerful control language packages, each of which offers unique advantages in different control areas.

1. Configurable Control Functions (CCF): Adopting an easy-to-configure function block structure, it excels in continuous process control, discrete equipment handling and alarm detection. It has a rich library of functions that can be configured by the user through a menu-driven software package with a fill-in-the-blanks approach, making it easy and fast to operate. In continuous chemical production, the CCF precisely adjusts temperature, pressure, and other parameters to ensure optimal reaction conditions, while detecting and responding to alarms triggered by equipment malfunctions.
2. Taylor Ladder Logic (TLL): Mainly used in the field of high-speed process interlocking and control logic, it provides industry-standard ladder logic control and processing functions. This eliminates the need for separate programmable controllers and reduces costs. In automated production lines, TLL can accurately control the start-stop sequence and operation logic of equipment, ensuring that the production process of products is carried out in an orderly manner.
3. Taylor Control Language (TCL): A structured high-level process language, its programmable flexibility makes it useful in batch control, recipe management, batch report generation, process scheduling, supervisory control, and process start-up and shut-down. During batch production in the food and beverage industry, TCL can accurately control the production process according to different product recipes and production process requirements, achieving efficient batch production management. These three control languages can be flexibly combined and work together in the same hardware environment, providing great convenience for meeting diversified production control needs.

I/O System
1.Series 100 I/O (S100 I/O): consists of a card file containing a variety of I/O cards, which can be flexibly configured in redundant or non-redundant modes according to the actual needs, with a wide range of functions, including analogue, digital, pulse, RTD and thermocouple connections, etc., and redundant communication, which provides multiple guarantees for the stable operation of the system. In power monitoring systems where reliability of data transmission is critical, the redundant communication function of the S100 I/O ensures accurate data transmission and avoids data loss or errors caused by communication failures.
2.Series 800 Remote I/O (S800 I/O): As a distributed, modular I/O system, it communicates with the Advant Controller 400 series via the Advant Fieldbus 100. Designed with ease of installation in mind, the I/O modules and process wiring are extremely easy to install. In addition, it is highly modular and flexible, can be freely combined with I/O modules according to different application scenarios and installation requirements, supports all standard I/O types, and the communication can be configured to be fully redundant, which effectively reduces the installation time, panel space occupation, system downtime and maintenance costs. In the distributed control system of large factories, S800 I/O can quickly adapt to complex production environments and efficiently collect and transmit field data.
3.Personalised submodules: Built-in specific communication protocols are the key to the system’s ability to keep up with the times and integrate emerging technologies. When it is necessary to connect new interfaces or adopt new communication protocols, simply plug the corresponding personality submodule into the controller. This design greatly simplifies the communication process with other systems and provides effective protection for the enterprise’s investment. In the context of Industry 4.0, as new technologies emerge, personality submodules enable Advant controllers to easily integrate new fieldbus or high-speed fibre-optic communication technologies, ensuring that the system remains state-of-the-art.

Investment protection:
The Advant Controller 400 series is scalable from small projects to large and complex applications, and seamlessly implements all existing MOD 300 software, protecting your investment in existing software. The design concept of personalised modules provides a cost-effective solution for future communication protocol updates and extensions, so that enterprises do not need to replace hardware devices on a large scale, but only need to update the personalised modules to support new communication protocols.Advant OCS and MOD 300 software have backward compatibility, which can be perfectly adapted to the existing control software applications, ensuring that enterprises do not need to worry about system upgrades for a long time to come. Advant OCS and MOD 300 software are backward compatible with existing control software applications, ensuring that companies do not have to worry about wasted investment in system upgrades for a long time to come.

Access to information:
ABB provides detailed product literature, including data sheets for the Advant Controller 460, Advant Controller 410, S100 I/O system and S800 I/O system. Users can visit the official website of ABB (www.abb.com/controlsystems) to obtain these materials, in order to deeply understand the detailed information and technical parameters of the products, and provide a strong reference for the selection and configuration of the actual application.

Advant StepUp Project overview:
StepUp is program of ABB’s for upgrading older process control equipment to the latest Advant OCS solutions at particularly favorable terms.
The theme of the program varies from time to time; this time the turn has come to users of MasterPiece 200⁄1 controllers to upgrade to the latest Advant
Controller 400 series process controllers, at substantially reduced prices.
You gain performance; Count on three to five times the speed of your current machine(s) (vs. Advant Controller 450) and multiple amounts of more memory.
Higher processing speed and more memory means more work done faster, as well as more space for trend data storage.
You gain functionality; Advant Controller 400 series offers a number of important functional improvements
Support for a number of new, popular communication protocols, e.g.
Advant Fieldbus 100, Profibus DP, LONWorks and Allen-Bradley’s DF1.
These make your new controllers able to use ABB’s new S800 I⁄O system and easily able to communicate, with other external controllers, with ABB’s vari- able speed motor drives and with smart motor-control centers.

• More backup redundancy available,e.g.:
• Smarter solution to CPU redundancy, eliminating critical, common, components,
• Full dual redundancy, covering, media and communication in interfaces, for S100 I/O and Advant Fieldbus 100.
  A self-tuning, adaptive process controller (AC 450) that makes short work out of setting up control loops accurately and responsively, even in difficult applications.
  Fuzzy logic control, a control method based on degrees of truths as opposed to conventional binary logic that only recognizes two states: true or false.
  A control strategy that is often able to untangle elegantly control problems that are difficult to solve in other ways

Upgrade Benefits
Increased performance: Three to five times the processing speed of current devices (compared to the Advant Controller 450), more memory to do more work faster, and more space to store trend data.

Enhanced functionality: Supports a variety of new communication protocols, such as Advant Fieldbus 100, Profibus DP, etc., to use the new S800 I/O system and communicate with external devices; more backup redundancy, such as smarter CPU redundancy and full dual redundancy; advanced control methods, such as self-tuning, adaptive process controllers and fuzzy logic control; Windows NT-based engineering tools. Windows NT-based engineering tools.

Cost savings: The controller cabinet and the required hardware and software are attractively priced, and a subscription to the ABB Software Advancement Program (ASAP) provides savings on future software upgrades.

Upgrade process: The Advant Controller 400 series is compatible with legacy equipment, is based on a 19’ chassis, is compatible with existing S100 local I/O and S400 remote I/O, and can run AMPL programmes. To upgrade, simply disconnect the old controller, remove the rack, install the new controller, connect the cables, upload the software, and power up. Hundreds of upgrades have proved their simplicity, such as LKAB Malmberget Mining’s successful upgrade during a regular summer downtime.

ABB Software Upgrade Programme (ASAP): Subscribers receive new versions of the software to keep Advant OCS at the leading edge of functionality and performance, making full use of production equipment, reducing system maintenance costs and making it easier to manage budgets.
A win-win situation: The Advant StepUp programme benefits both parties, with users gaining performance and functionality improvements and cost savings, and ABB gaining a reputation in the marketplace and streamlining technical support.

Technological advantage: Leadership in the field of open control systems through the use of industry-leading technology, with an interoperable object manager at its core, capable of integrating new technologies and meeting ever-changing technical standards. The technology empowers all types of people within an organisation to work more efficiently and increase productivity.

System architecture: Interoperable object management facility as the core, integrating multiple models and computing platforms. The Distributed Communication Network (DCN) connects each node with high-speed, reliable and redundant features, and supports various media, such as optical fibre DCN, which can meet different application requirements.Advant Station 500 Series workstations are multi-functional, and can achieve various functions through different software combinations, and the hardware and software are scalable.

Software Functions: AdvantCommand software is used to manage process information and provides a unified operation window with various convenient functions, such as reducing operation keys, managing alarms, online diagnosis, etc. It also realises user rights management and graphical construction.AdvantInform software realises the integration of process, production and business management functions, and Advant Enterprise Historian has unique distributed functions. Advant Enterprise Historian software integrates process, production, and business management functions with its unique distributed architecture for easy data access and storage, statistical process control, and comprehensive reporting. batch 300 software is based on industry standards and provides flexible batch applications for recipe management, production scheduling, batch management, and more. advaBuild software includes a variety of engineering tools that simplify project structure, improve database creation and documentation, and enable user rights management and graphical building. AdvaBuild software includes engineering tools that simplify project structure, improve database creation and documentation, and enable source code management.

Service Support: Professional project services cover the entire process from inception to operation, ensuring that the project is completed on time, on budget, and according to specifications. Technical support services guarantee normal operation, maintenance and timely repair of the system. Technical training provides a variety of courses to meet training requirements at different stages and needs. Business Alliance Programme (ONE) integrates the strengths of all parties to provide enterprise-level solutions.

Investment protection: ABB is committed to protecting its customers’ investment in automation, avoiding radical architectural changes through incremental improvements. The Advant StepUp Program and the Advant TradeUp Program for MOD 300 users help users to upgrade their systems to improve performance with financial flexibility and benefits.

What are the main applications for Advant automation systems?
Industrial Manufacturing: In industrial manufacturing, the system helps companies to improve productivity and optimise product quality. For example, its advanced control software, like Configurable Control Function (CCF), Taylor Ladder Logic (TLL) and Taylor Control Language (TCL), enables precise control of the production process and is suitable for a variety of scenarios, such as continuous control, discrete equipment control and high-speed interlocking logic control. In automotive manufacturing factories, it can be used for automation control of production line equipment to ensure accurate processing and assembly of parts, improve production stability and consistency, and reduce the rate of defective products.

Pharmaceutical and fine chemical industries: Batch 300 software is an important application of the system in these two industries. Based on the S88.01 standard and NAMUR guidelines, Batch 300 provides comprehensive batch control and management functions, covering recipe management, production scheduling, batch management and other aspects. In pharmaceutical production, batch production of drugs is carried out in strict accordance with the formula and process requirements to ensure that the quality of drugs meets the standards, and at the same time, resources and equipment in the production process are effectively managed to improve production efficiency and economic benefits.

Process control field: it involves chemical, electric power, petroleum and other process production industries. The system’s distributed communication network (DCN) and multiple I/O strategies enable real-time collection and processing of a large amount of on-site data to achieve real-time monitoring and adjustment of the production process. Taking chemical production as an example, through the precise control of temperature, pressure, flow and other parameters, it ensures that chemical reactions are carried out under optimal conditions, safeguards production safety and product quality, and at the same time improves the efficiency of energy utilisation and reduces production costs.

The S100 I/O process interface modules for Advant Controller 400 series process controllers come with connection units, simplifying cable termination and keeping noise and destructive spikes away from the central electronics.

with the host controller, it is the right choice for centralized I/O systems and high-speed applications.
The range of process I/O modules is complete, consisting of general purpose digital and analog inputs and outputs and special interfaces for special tasks.
These specials include pulse counting, frequency measuring, positioning, motor speed control and communication with other controllers.
All I/O modules provide simple interfacing, accurate – yet fast – control, and easy integration of individual loops into a comprehensive plant-wide control and supervision system.

The interface modules connect to the process through screw terminals on connection units normally installed inside, at the back of the cabinet.
This solution keeps noise and destructive voltage spikes away from the central electronics and provides a neat and tidy process interface that is easy to maintain.
Prefabricated cables interconnect modules with connection units.
The cables come in different lengths, permitting termination and marshalling in controller cabinets, in adjacent cabinets, or in cabinets a greater distance away.
There are connection units that support signaloriented or device-oriented field wiring. The former means that field wires with the same electrical characteristics (e.g. all 24 V d.c. inputs) are grouped and terminated together, the latter that field wires to/from the same field devices are grouped and terminated together.
The combination means maximum installation flexibility.

On-board processing capabilities
The process I/O modules are “intelligent” in the sense that module-related signal and data processing is performed on board as opposed to centrally, by the CPU of the host controller. Time tagging of events, filtering and gain control are some examples of board-level tasks. This functional distribution improves real-time performance and reliability of the system as a whole and maintains processing capacity when the system is expanded.

High disturbance immunity
All modules conform to the highest standards of electromagnetic noise immunity and satisfy the requirements of the EU directives 2014/30/EU and 2014/35/EU. For the above reasons, S100 I/O is likely to be the best help you can get for putting your control system in touch with your field devices.

Specification

Analogue Input Module
DSAI 130A: 16-channel, differential input method, supports ±10 V/±20 mA input signal. The resolution is 12 bits + sign, common mode voltage (CMV) ≤ 50 V, common mode rejection ratio (CMRR) at 50 Hz is more than 100 dB, which can effectively suppress the common mode interference and ensure high-precision analogue signal input.
DSAI 133A1: 32-channel, single-ended input, can receive signals of 0…+10 V/0…+20 mA, with 12-bit resolution, suitable for scenarios requiring a high number of channels and relatively moderate signal accuracy.
DSAI 146: 31 measurement channels and 1 reference channel for temperature measurements from – 100…+320/-200…+640°C with Pt100 sensor and 3-wire connection with 12 bit resolution + symbols for specific requirements in temperature measurement.
DSAI 155A: 14 measurement channels, 2 reference channels and 1 compensation channel for thermocouple signals B, C, E, J, K, R, S and T. The output signal can be grounded or floated and has a resolution of 12/13 bits + symbols, a CMV of ≤ 16 V, and a CMRR of > 100 dB at 50 Hz for thermocouple signal measurement and processing.

Digital Input Modules
Multiple voltage specifications: Supports a wide range of input voltages such as 24 V d.c., 24/48 V d.c., 48 V d.c., 110 V d.c., or 120 V a.c., 230 V a.c., etc.
General characteristics: all 32 channels, divided into 4 groups, using optical isolation technology, can be read by scanning or interrupting the signal, can effectively isolate the external electrical interference, to ensure the accurate input of digital signals.

Specification

Backplane Specifications
V17111 – 321, -322, -351 Backplane: 16 Contrans I modules can be installed, capable of handling 32 Ex or non-Ex signals, supports redundant power supply. System connection 37-pin SUB D, rated voltage ≤ 30 V AC/DC; FSK bus interface with screw terminals for connection to a bus amplifier. Various electrical parameters and safety isolation features are available, e.g. isolation voltage up to 3.7 kV for system and field connection and corresponding isolation between module slots. Different types of field connection terminals are available to suit different installation requirements.
V17111 – 320 Backplanes: Connection to the control system via 3 x 37-pin SUB D jacks, specific signal outputs and inputs, support for HART-compatible CI modules. Supply voltage 19.2 – 30V DC with polarity protection and fuse monitoring. Resistance requirements for different input and output loads, various FSK bus connections, detailed galvanic isolation and test voltage parameters.
Digital Input Module Specifications
16-channel digital input module: Clear channel assignment when connected to Freelance DDI01. The modules are characterised by system power supply or field power supply, electrical isolation, fault monitoring, etc. Functional characteristics vary from model to model, and some support intrinsic safety.
16-channel Digital Input Module with Fault Signal: The channel assignment covers both signals and fault signals. The module features are similar to the 16-channel Digital Input Module, but with a more detailed design for fault monitoring and signalling.
16-channel digital input module with redundancy: connection and assignment of channels 0 – 15 and their redundant channels, with redundancy functions and corresponding specifications in terms of system power supply and electrical isolation.
32-channel digital input module: Detailed channel allocation, the module’s functional characteristics have commonality with other digital input modules as well as its own characteristics, suitable for specific application scenarios.

Digital output module specifications
16-channel digital output module: clear channel assignment for connection with Freelance DDO01, with system or on-site power supply, electrical isolation and other functions, different models of the module in the electrical characteristics and application scenarios.
16-channel digital output module with fault signals: clear channel assignment of output signals and fault signals, modules with special design for fault monitoring and signal transmission.
32-channel digital output module: the channel allocation is adapted to its functional requirements, and there are connections and differences with other digital output modules in terms of electrical characteristics and module applicability.

Analogue input module specifications
16-channel analogue input module: the channel allocation for connection with Freelance DAI01 is determined, supporting various input types, such as 4 – 20mA, RTD, TC, etc.. With electrical isolation, HART communication and other functions, different types of modules are suitable for different input conditions and application scenarios.
32-channel analogue input module: channel allocation involves the connection of two DAI01s, and the technical parameters and functional characteristics of the relevant modules support the realisation of multi-channel analogue input.
16-channel redundant analogue input module: Redundancy of the channels ensures the reliability of the signal inputs and matches the redundancy requirements in terms of module configuration and functionality.
16-channel analogue input module with event: the channel assignment is related to the event signal, and the functional characteristics of the module support the monitoring and processing of the event.

Analogue output module specifications
16-channel analogue output module: Fixed channel assignment for connection to Freelance DAO01, with output short-circuit protection, electrical isolation, etc., supporting HART communication, different modules are specified in electrical parameters and functional details.
32-channel analogue output module: channel allocation to achieve double 16-channel function, the relevant module in the output capacity and electrical characteristics to meet the needs of 32-channel output.
Other specifications: system cables for connecting different modules, binary and analogue signal cables, each with its own model and pinout; FSK bus amplifiers in 16-channel and 32-channel versions, with a limit on the number of backplane connections.

Technical features

Signal Matching and Processing Advantage: Contrans I is a wide range of interface programs, focusing on signal matching and processing, which can effectively interface with I/O boards of distributed control systems. It supports a wide range of signal types, both digital and analogue, and can achieve accurate matching and efficient transmission, which greatly improves the accuracy and stability of signal processing and ensures stable system operation. When dealing with complex industrial signals, it can optimise the processing of different types and strengths of signals to reduce signal interference and distortion.
Hardware design features

Separate design: Adopting the innovative design of separating the electronic function module from the junction box. In the installation process, the standard junction box is fixed on the DIN mounting rail to complete the wiring before inserting the function module, which greatly reduces the difficulty and probability of error and improves the installation efficiency.
Multiple Backplane Types: V17111-321, -322, -351 and V17111-320 backplanes are available. Each of these backplanes has its own characteristics in terms of signal processing capability, power supply mode, interface type, etc. For example, some of the backplanes support redundant power supply, which can meet the diversified needs in different industrial scenarios.

Electrical isolation and safety features: excellent electrical isolation performance, in line with relevant safety standards. There are high isolation voltages between the system connection and the field connection, as well as between the module slots, effectively preventing electrical interference and guaranteeing system operation safety. Polarity protection and fuse monitoring are also provided to enhance the stability and reliability of the system.
Functional diversity

Abundant input and output modules: There are a variety of digital and analogue input and output modules, covering different channel numbers and functional characteristics. The digital input modules are available in 16-channel, 32-channel and other specifications, and some of them are equipped with fault signal monitoring and redundancy functions; the analogue input modules support a variety of signal types, and the analogue output modules are equipped with short-circuit protection for outputs, which can satisfy the needs of various industrial control scenarios.

Supports HART and FSK buses: Compatible with HART and FSK buses, efficient communication is achieved through a pluggable FSK bus amplifier. Up to 100 16-channel or 50 32-channel backplanes can be connected, which facilitates data interaction with smart transmitters and other devices and enhances the intelligence of the system.
Convenience and cost-effectiveness

Easy to install: The unique plug-and-play design makes installation and maintenance extremely easy. When installing, there is no need for complicated wiring operations, just follow the process; when maintaining, directly replace the functional modules without rewiring, reducing maintenance time and costs.

Reduced system complexity: When used with Freelance 2000, the number of I/O boards can be reduced, simplifying the system architecture. It can be used as a cross-wiring/field terminal, reducing the complexity of system design and implementation, and improving overall system reliability and maintainability.

Safety Notice
Only qualified personnel should attempt to start-up, program or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury.

Precautions
Do not touch any circuit board, power device or electrical connection before you first
ensure that no high voltage is present at this equipment or other equipment to which it is connected.
Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt to start-up, program or troubleshoot this equipment.
Be sure that you are completely familiar with the safe operation and programming of this equipment.

This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury.
MEDICAL DEVICE / PACEMAKER DANGER:
Magnetic and electromagnetic fields in the vicinity of current carrying conductors and industrial motors can result in a serious health hazard to persons with cardiac pacemakers, internal cardiac defibrillators,
neurostimulators, metal implants, cochlear implants, hearing aids, and other medical
devices.

To avoid risk, stay away from the area surrounding a motor and its current
carrying conductors.
The stop input to this equipment should not be used as the single means of achieving a safety critical stop. Drive disable, motor disconnect, motor brake and other means
should be used as appropriate.
Improper operation or programming may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment.

Peak torque of several times the rated motor torque can occur during control failure.
The safe integration of this equipment into a machine system is the responsibility of the machine designer.
Be sure to comply with the local safety requirements at the place where the machine is to be used.
In Europe these are the Machinery Directive, the ElectroMagnetic Compatibility Directive and the Low Voltage Directive. In the United States this is the National Electrical code and local codes.
Electrical components can be damaged by static electricity. Use ESD (electrostatic
discharge) procedures when handling this equipment.

Standard features include:
Control of 4 stepper axes and either 3 or 4 servo axes (model dependent).
Additional encoder input for master follower applications.
A wide variety of motion types including point to point moves, software cams and
gearing.
20 general purpose digital inputs, software configurable as level or edge triggered.
12 general purpose digital outputs.
2 differential analog inputs with 12-bit resolution.
4 single-ended analog outputs with 12-bit resolution.
USB 1.1 serial port (compatible with USB 2.0 and USB 3.0).
CANopen protocol for communication with Mint controllers and other third party
CANopen devices.
Programmable in Mint.
Drop-in replacement for NextMove ESB