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Control Wave Micro 396563-07-4 CPU33 240mA @ 3.3VDC

CAUTION
When installing units in a hazardous area, make sure all installation components selected are labeled for use in such areas.
Installation and maintenance must be performed only when the area is known to be
non-hazardous.
Installation in a hazardous area could result in personal injury or property damage.
Always turn off the power to the ControlWave Micro before you attempt any type of wiring.
Wiring of powered equipment could result in personal injury or property damage.
To avoid circuit damage when working inside the unit, use appropriate electrostatic
discharge precautions, such as wearing a grounded wrist strap.
Do not open enclosure unless area is known to be non hazardous.
SPECIFICATIONS: ControlWave Micro
POWER
External Power Input: 10.7 to 30 V dc (+12 V dc) or
21.7 to 30 V dc (+24 V dc), depending on configuration of jumpers switches, reverse polarity protection.

SPECIFICATIONS: ControlWave Micro
POWER
External Power Input: 10.7 to 30 V dc (+12 V dc) or
21.7 to 30 V dc (+24 V dc), depending on configuration of jumpers switches, reverse polarity protection.

Input: 10.7 to 30 V dc, 3A max, 36 watts max.
Reference ratings for each device are:
396560-01-6: 2 mA @ 3.3 V dc
396560-02-4: 2 mA @ 3.3 V dc
396563-16-3: 240 mA @ 3.3 V dc
396581-06-4: 145 mA @ 3.3 V dc
396657-02-8: 2A @ 24 V dc
4A @ 12 V dc
396686-01-0: 96 mA @ 120 V ac
40 mA@ 3.3 V dc
396897-02-9: 46 mA @ 3.3 V dc
24.3 mA @ Vext (11-30 V dc)

ENVIRONMENTAL
Operating Ambient Temperature: —40 to +70C.
Storage Temperature: —40 to +85C.
Operating Humidity: 15 to 95%, non-condensing.
WEIGHT ;0.36 kg (4-slot base unit or 4-slot expansion unit).
APPROVALS:ATEX/IECEx

ControlWave Micro Special Conditions for Safe Use
Connections made to RS-232 or RS-485 communications ports shall be mechanically secured in place with suitable screw connections to prevent loosening or disconnection during use.
When using Ethernet connections, the RJ45 (Ethernet) connection must have a mating
connector with a valid securing clip to prevent loosening or disconnection during use.
The USB connector on the IEC 62591 module shall not be used unless the area is known to be nonhazardous (non-flammable).
Install the ControlWave Micro within a suitable certified tool-accessible ATEX or IECEx approved IP54 or better enclosure.
The area in which the equipment is used should be a minimum of Pollution degree 2, as defined by IEC 60664-1 (that is, the environment should not contain conductive pollution and the equipment shall be installed in an indoor or sheltered location).
The equipment may be used in zone 2 with flammable gases.
The equipment may be used in the presence of flammable gases and vapors with apparatus groups IIC or IIB or IIA and with temperature classes T1 or T2 or T3 or T4.

GE 151X1235BC01SA01

GE 151X1235BC01SA01 Gas Turbine Control Systems.

It operates on the QNX Neutrino real-time, multitasking operating system, designed for high-speed, high-reliability industrial applications.

The UCSB controller does not host any application I/O; instead, all I/O networks are attached to each controller, ensuring no single point
of application input is lost if a controller is powered down for maintenance or repair.

This 151X1235BC01SA01 refers to UCSB-CSLA copper module 600, which is a component of the
GE Speedtronic EX2100e controller in the MARK VIe/s series.

This controller is used for functional safety loops to achieve SIL 2 and 3 capabilities, making it suitable for critical safety functions in industrial environments.

The module is a combination of microprocessor-based Universal Controller Independent (UCSB) and compact high-speed Serial Link Extension (CSLA) boards.

Utilizes the QNX Neutrino OS, known for its real-time performance and multitasking capabilities.

The power of modularity

GE Vernova’s HA gas turbine auxiliary systems are pre-configured, factory assembled and tested modules engineered to reduce field connections, piping, and valves.

This translates to a simpler installation that reduces field schedule and installation quality risks while improving overall installation times—up to 25% quicker compared to GE Vernova F-class gas turbine enclosures.

Emissions and flexibility supporting a greener tomorrow

The 9HA’s DLN 2.6e combustion system offers a step change in performance, emissions and fuel flexibility.

The DLN 2.6e maintains many of the elements of GE Vernova’s DLN 2.6+ combustion system and introduces advanced premixing for reduced NOx emissions while enabling high plant efficiency.

Its advanced premixer enables expanded fuel flexibility to operate on both “rich” and “lean” gaseous fuels, a 50% hydrogen (H2) capability with a technology pathway to 100%, a gas turbine turndown to 30% load, and an optional park mode at 7-15% load, further reducing customers’ operating costs.

GE Vernova’s H-class combined-cycle power plant has industry-leading flexibility and full combined-cycle plant load in less than 30 minutes, making it a great complement to intermittent renewable sources.

Whether you’re generating; power for entire cities, electrifying your own operations, or are facing an emergency electricity shortage and need power fast, we can act as a versatile gas turbine supplier, ready to quickly provide a range of solutions.

General Electric | 151X1235BC01SA01 | Ethernet Switch 10-slot

GE 369 Motor Management Relay Instruction Manua

Product Overview

The 369 Motor Management Relay is used for the protection and monitoring of three-phase motors and their mechanical systems, and has a unique ‘learning’ capability to adapt to different motor applications. It offers a variety of optional functions such as RTD monitoring, metering packages, return differential detection, etc. It also has a variety of communication interfaces and supports a wide range of communication protocols, which can be set up and monitored via software .

Performance Advantages
1、Various and flexible functions: It has rich protection and management functions, covering not only basic protection such as overload, short circuit and ground fault, but also various protection functions such as under-voltage, over-voltage, phase sequence reversal, power factor, etc. It supports 12 RTD inputs, and the RTD type can be selected by software. Supporting 12 RTD inputs, it can accurately monitor the temperature of each part of the motor, and the RTD type can be selected by software. It is equipped with various control functions, such as supporting remote start and stop of motor, automatic restart, reduced voltage start control, etc. It can also flexibly configure various functions through the setpoints to meet the needs of different application scenarios.

2, excellent protection performance: the use of advanced protection algorithms and components, its thermal model can take into account a variety of operating conditions and factors of the motor, such as overload curve, unbalance bias, cooling time constant, etc., to effectively protect the motor from overheating damage. In terms of protection against short-circuit and ground faults, it has an adjustable delay and sensitive detection function, which can respond to faults quickly and accurately to avoid serious damage to the motor and equipment. Moreover, there are perfect protection mechanisms for the motor starting process, such as acceleration tripping and startup prohibition, preventing the motor from abnormalities in the starting process.

3, monitoring accurate and comprehensive: can accurately measure and display a variety of electrical parameters, such as phase current, voltage, power, power factor, frequency, etc., but also real-time monitoring of the motor’s operating status, such as motor status, start-stop time, load conditions. It is equipped with event recording and statistics function, which can record up to 512 events, including fault tripping and alarm, etc., which is convenient for users to carry out fault troubleshooting and equipment operation analysis. At the same time, it can analyse the trend of the motor’s operation data to help users find potential problems in advance and optimize the equipment maintenance plan.

Product Specification
Input Specifications
Control power supply: LO (DC 20 – 60V, AC 20 – 48V/50 – 60Hz) and HI (DC 50 – 300V, AC 60 – 265V/50 – 60Hz) ranges, nominal power 20VA, maximum power 65VA, protected by T 3.15 A H 250V (5 x 20mm) fuse.
Current input: phase current CT in 1A and 5A sub-sections, primary 1 – 5000A, 20 – 100Hz; earth current in 1A/5A sub-sections and 50:0.025 types.
Voltage Inputs: Metering option (M) enabled on installation, VT ratio 1.00 – 240.00:1, secondary 240V AC, 20 – 100Hz.
Other Inputs: 6 programmable opto-isolated digital inputs; RTD support 3-wire, multiple sensor types, -40°C to 200°C or -40°F to 392°F; BSD input (B option) frequency 1 – 120Hz, voltage 20mV to 480V RMS.

Output Specifications
Analogue outputs: 1 basic unit, 3 additional for metering options, 0 – 1mA, 0 – 20mA, 4 – 20mA, different loads and accuracies, isolated outputs.
Output relays: 4 Form C relays, 8A (250V AC or 30V DC) for resistive loads and 3.5A (250V AC or 30V DC) for inductive loads.

Metering specifications
A wide range of electrical quantities can be measured under the metering option (M), such as power metering with ± 2% accuracy, event logging, and other functions.

GE MULTILIN 369 QUICK START MANUAL Pdf Download | ManualsLib

GE Grid Solutions 350 Feeder Protection System

Product Overview
The 350 Feeder Protection System is a microprocessor-based relay for primary and backup overcurrent protection of low- and medium-voltage distribution feeders, as well as small- and medium-sized motors, transformers, generators and distribution buses. Featuring small size, extractable, various protection and control functions, and rich communication protocols, it can communicate and integrate with other devices in various ways to facilitate monitoring and control of power systems.

Installation Guide
Mechanical Installation: Introduces the dimensions of the device, product identification, steps and precautions for different mounting methods (standard panel mounting, mounting using an adapter plate), as well as plug-and-play operation of the withdrawable unit, IP20 protective cover mounting, and mounting methods for the arc flash sensor.
Electrical Installation: Covers typical wiring diagrams, terminal identification, wiring ranges, phase sequence and transformer polarity requirements, as well as detailed descriptions of electrical connections for current, voltage, control power, contact inputs, trip and close output relays, serial communications, and more.

Specification Parameters
1, protection function parameters: covering a variety of protection functions, such as overcurrent protection, different types of overcurrent protection (phase overcurrent, ground overcurrent, etc.) with different pickup (Pickup) and dropout levels, time delay and curve settings; undervoltage, overvoltage protection for different types of voltages (phase voltage, neutral voltage, etc.) with the corresponding pickup and dropout voltage settings, time delay can also be adjusted; frequency protection for overfrequency and underfrequency to set a specific pickup frequency and time delay; frequency protection for overfrequency and underfrequency to set a specific pickup frequency and time delay. The undervoltage and overvoltage protection has corresponding pickup and dropout voltage settings for different voltage types (phase voltage, neutral voltage, etc.), and the time delay can also be adjusted. In addition, there are protection functions for special faults, such as phase break detection, power direction protection, etc., each with its own corresponding parameter settings.

2, measurement and metering parameters: can accurately measure a variety of electrical quantities, including current (each phase, neutral, grounding, etc. current), voltage (each phase, neutral, auxiliary voltage, etc.), power (active, reactive, apparent power), energy (positive and negative watt-hour, spent time), power factor, frequency, etc., and each parameter has the corresponding accuracy and range. For example, the three-phase active power measurement accuracy is ±1% of full scale, resolution is 0.1MW, and the range is ±100000.0kW.

3, communication parameters: with a variety of communication interfaces, such as RS485, Ethernet, USB, etc. The RS485 port supports a variety of baud rates and protocols, the Ethernet port supports different connection types and protocols, and can also be configured with parameters such as IP address, subnet mask, etc., in order to meet different communication needs.

4, other parameters: power supply, there are different voltage ranges to choose from; physical characteristics, specify the size and weight of the device; environmental adaptability, specify the operating temperature, altitude, pollution levels and other conditions .

Performance Advantages
1、Comprehensive protection ability: with rich protection functions, it can provide all-round protection against various power failures. Different types of overcurrent protection can effectively deal with overcurrent situations of different degrees and locations; under-voltage and over-voltage protection can safeguard the safety of the equipment in case of voltage abnormalities; frequency protection can prevent system frequency abnormalities from damaging the equipment; and special fault protection functions can detect and deal with special situations such as phase breaks, power direction abnormalities, etc., which greatly improves the safety and stability of the power system.

2, accurate measurement and monitoring: high-precision measurement capability makes the monitoring of power system operation status more accurate. Through real-time monitoring of various electrical quantities, abnormalities in the system can be detected in time, providing a reliable basis for fault diagnosis and prevention, helping to optimise the operation and management of the power system and improve the quality of power supply.

3, flexible communication and configuration: a variety of communication interfaces and rich communication protocols, so that it can be seamlessly connected and communicated with a variety of devices, convenient to achieve remote monitoring and centralised management. Flexible configuration options can be customised according to different application scenarios and needs, improving the applicability and flexibility of the product to meet diversified industrial needs.

4、Reliable operation guarantee: with good environmental adaptability, it can operate stably under different temperatures, altitudes and pollution levels. Perfect self-diagnosis and fault alarm function can timely discover the equipment’s own problems and take corresponding measures to reduce the impact of equipment failure on the power system and ensure the reliable operation of the power system.

Multilin 350 Feeder Protection System :: GE Grid Solutions

GE 269Plus Motor Management Relay

Product Overview: The 269Plus Motor Management Relay is a microprocessor-based relay designed to provide comprehensive and accurate protection for industrial motors and their associated mechanical systems. It can be adapted to a wide range of application scenarios and has a unique ‘learning’ capability that automatically acquires the motor’s starting current, negative sequence current K-factor, cooling rate, starting thermal capacity and acceleration time, etc., so as to flexibly adapt to different motors.

Application areas: mainly used for the protection of three-phase AC motors and their mechanical systems, can ensure the safe and stable operation of motors under a variety of complex working conditions, widely used in various industrial production scenarios, providing strong support for the reliable operation of motors.

Protection Functions: Rich and powerful protection functions covering stator winding overheat, bearing overheat, multiple starts, overload (8 standard overload curves and user-defined FlexCurve™), blocking, fast trip/mechanical blocking, unbalanced/single-phase operation, short-circuit, phase sequence reversal (instrumentation option), ground fault, undercurrent, etc.

The protection functions of the motor include the following: overload protection, overload protection, overload protection, overload protection, overload protection and overload protection. Also, with variable lockout times, the motor can be effectively protected according to the actual situation. Through thermal modelling function, motor It value can be calculated based on the actual motor load current, and thermal capacity calibration can be carried out in combination with RTD temperature monitoring to ensure the accuracy of protection.

Communication Function: Adopting Modbus® RTU protocol, through the RS485 interface located at the rear port of the relay, it can successfully communicate with a variety of PLCs, such as Modicon, Square D, Allen Bradley, and GE Fanuc, etc., which is convenient for remote monitoring and control.

Measurement and Monitoring: A wide range of motor operating parameters can be measured and displayed in real time, such as average and phase-by-phase current, RTD temperature, unbalance rate, ground leakage current, thermal capacity remaining, estimated trip time, motor load percentage, voltage (meter option), power, power factor, frequency (meter option), etc. . Previous alarms can be logged for troubleshooting, displaying the cause of the trip and remaining lockout time for quick troubleshooting and problem solving. The StatTracTM feature also provides statistics on motor usage such as hours run, starts, trips, etc., which can be useful for operation monitoring, maintenance and troubleshooting.

Inputs and Outputs: Inputs include speed switch inputs, differential relay inputs, and backup inputs, which can be flexibly configured as standard or specific contact inputs. For outputs, there are 4 output relay contacts, namely trip relay, alarm output relay (can be set as latching or non-latching), auxiliary 1 output relay (can be set as latching or non-latching) and auxiliary 2 output relay. In addition, there are analogue outputs that can be used to indicate motor thermal capacity, current, hottest stator RTD temperature, bearing RTD temperature or CT secondary current.

Typical Wiring and Selection: Typical wiring diagrams are given in the manual to show how the relay is connected to the motor, CT, RTD, etc. The manual also lists the different versions of the relay. It also lists the selection information of different versions of relays in terms of phase CT, ground CT, relay fail-safe code, relay contact arrangement, control voltage, etc., which makes it convenient for users to select the right model according to actual needs.

269Plus Motor Management Relay

GE 239 MOTOR PROTECTION RELAY

Product Overview: The 239 relay is designed to protect three-phase AC motors with a variety of protection functions and can be connected to a central control/monitoring system. It monitors phase currents, is suitable for motors of various voltages, and has a variety of optional features such as RTD monitoring, analogue outputs, etc. It is certified for use in many industrial environments. The product is certified for use in a variety of industrial environments.

Installation guide: Installation requires cutting holes in the panel according to the size and fixing with screws. Check the product label to confirm configuration and options before installation. External connections include control power, CT inputs, output relays, etc. Different connections have different requirements and require attention to grounding and insulation. There are also specific precautions for performing dielectric strength tests.
Operating instructions: Operation is via the front panel, which consists of keys, display and status indicators. The keys are used to select information, set parameters, etc.; the display can show a variety of information; and the status indicators reflect the operating status of the relay.

Programming settings: Setting points can be input through the front panel, RS485 port and computer or SCADA system connection. The setting content covers system configuration, protection function, output relay and so on, and different setpoints have different functions and value ranges.

Monitoring Function: It can monitor various operating parameters of the motor in real time, such as current, temperature, load, etc.. It can also view fault records, statistical data, etc., which is convenient for evaluating the motor running status and troubleshooting.
Specification Parameters

Current-related parameters: phase current input supports 1A and 5A sub-range, range 0.1 – 11×phase CT primary, accuracy ±2% of full scale; ground current input is divided into 5A sub-range and 50:0.025, with different accuracy for different ranges. There are 15 types of overload curves, overload pickup suppression 1.00 – 5.00 x FLC, pickup level 1 – 1500A. Short-circuit and earth tripping, circuit breaker failure, etc. have corresponding current setting ranges and time delay settings.

Other electrical parameters: Support multiple voltage control power supply, 90 – 300VDC/70 – 265VAC is standard, 20 – 60VDC/20 – 48VAC (MOD 501) is also optional. Communication interface is RS485, 2-wire half-duplex isolated, baud rate 1200 – 19.2kbps, Modbus RTU protocol. Analogue output can be selected from 0 – 1mA, 0 – 20mA, 4 – 20mA, different ranges correspond to different load capacity, accuracy ±2% of full scale reading.

Advantages
Comprehensive protection: It provides all-round protection for the motor, covering overload, short-circuit, blocking, under-current, unbalance, ground fault, overheating and other types of faults. For example, in overload protection, 15 optional curves can accurately match the thermal characteristics of the motor, effectively avoiding damage to the motor due to overload.

Convenient communication and monitoring: Equipped with RS485 communication interface, it can be connected to the central control/monitoring system to achieve remote monitoring, set point programming and fault diagnosis. At the same time, it can monitor various parameters of the motor in real time, such as current, temperature, running time, etc., which is convenient for the operator to grasp the running status of the motor in time.

Strong adaptability: it can be adapted to motors with various line voltages, and protection is achieved by monitoring the phase current through the current transformer. A variety of control power supply options, wide temperature operating range and high altitude adaptability, so that it can work stably in different industrial environments.

ABB 1TGE106170M4200

ABB 1TGE106170M4200
Integrated intelligence to the core
The design of MNS iS incorporated fully segregated power and control cable compartment for independent access.
The withdrawable units are incorporates equipped with the smart sensor technology for measuring current, voltage and contact temperature.
Control and protection components, installed separately from electrical circuits, are connected to the data concentrator,
that collects all switchgear and starter/feeder information and distributes right information to right operator.
This means process related information is sent to Process Operator and electrical oriented information to electrical operator in real time.
Information to electrical operator can also be offered based on condition monitoring so that the plant electrical staff can operate
the switchgear with ease and can maintain the switchgear in top condition- tackling the day to day situation proactively.

Main benefits
Unmatched safety for the protection of personnel and plant
Reliable, flexible and scalable
Easy to and fast to maintain
Reduced footprint due to the most compact module size
Switchgear real time ‘Condition Monitoring’ functionality to support pro-active maintenance
Increased plant availability

Main features
Standard power modules to reduce module and stock variants as well as minimize Mean-Time-To-Repair (MTTR)
Flexible control modules to support wide range of applications and provide easy configuration of process related interlockings
Integrated control schematics for easy configuration
Main contact including a high precision shunt that measures current, voltage and temperature offering detailed system information
Flexible communication and user interfaces support easy integration, operation and web based navigation

Application Fields
Food and beverage processing industry: In the production line of food and beverage, various motors drive the mixer, conveyor belt, filling machine, etc. 1TGE106170M4200 can reliably start these motors to ensure the stable operation of the production process, and ensure the quality and efficiency of food and beverage production. For example, in the beverage filling process, the stable start and operation of the motor is directly related to the accuracy and speed of filling.

Material handling field: Whether it is material transfer within the factory, or goods handling in the logistics warehouse, it is indispensable for motor-driven forklifts, cranes, conveyors and other equipment. The starter can be adapted to the working requirements of different material handling equipments, realising efficient starting and reliable operation of the motor, and enhancing the efficiency and safety of material handling.

Automobile manufacturing industry: In the process of automobile manufacturing, a large number of motors in the automated production line need to be accurately controlled to start.1TGE106170M4200 can meet the requirements of automobile manufacturing enterprises for high reliability and high performance of motor starter equipment, from the processing of parts and components to the assembly of the whole vehicle, to ensure the smooth progress of each production link.

ABB Procontic T300 Programmable Logic Controller in 35 ZE94

Product Basics Overview
Functional features: ABB Procontic T300 is a programmable logic controller designed according to DIN 66264 standard, with multi-processor operation capability, integrating PLC, numerical control, industrial computer and other function blocks, which can complete complex automation tasks and be applied in many fields, such as binary, word and double word processing, closed-loop control, NC-axis control and so on.

Hardware Composition: 35 ZE94 consists of 35DS91 interface board and 35ZP93 processor board, with default configurations, such as baud rate 9600baud, station address ‘01H’ and so on. The front panel is equipped with LED indicator and restart key for displaying the operation status and restarting the device, and it can also be configured with functions such as programme memory through jumpers.

Programming Operation Details
Programming mode and auxiliary tools: Support instruction table, function block diagram and ladder diagram programming. Programming aids are classified into two categories: non-intelligent (e.g. ASCII keyboard, terminal) and intelligent (e.g. ABB Procontic Programming System), the latter can convert the written programme into instruction table and transfer it to PLC.

Programme creation and modification: Creating a programme involves a sequence of steps such as entering the programme, setting indirect constants and setting cycle times. Programs can be modified in the ‘abort’ and ‘run’ states. Modifications in the ‘run’ state are subject to certain limitations and specific operating procedures, and after modification, changes can be made effective or restored to the original state through relevant commands. After modification, you can use relevant commands to make the changes take effect or restore the original state.

EPROM Programming: User programmes and comments can be stored in EPROMs, different memory configurations require different types of EPROMs, programming requires connection to a programmer, setting relevant parameters, operating in accordance with specific steps, and may require a cold start before and after operation to ensure data security.

Operation Modes and Functions
Classification of operation modes: unit-specific modes (e.g. language selection, master-slave PLC setting, etc.) and programme-specific modes (e.g. NORMAL/TURBO mode, time/event control mode, etc.), some of the modes are mutually exclusive or coupled, and are set through KONFS commands, with changes taking effect in a variety of ways.

Operation and test commands: invoked through the terminal or programming system, covering the aspects of programme creation, testing and configuration. For example, the AEND command is used to prepare for modification of a running program, the FORCE command presets I/O signal values, KONFS is used to set modes, and DBV is used to edit the data block directory.

Data Management and Communication
Data block directory (DBV): It is responsible for assigning physical addresses to I/O operands, and has a default setting that can be modified by the user on demand, and the modification requires a hot start to take effect. Its position and structure in the transfer memory are fixed, and it contains pointers to physical devices for the correct addressing of I/O signals.

Communication with I/O modules: The PLC processes I/O signals through the process diagram, communicates with a variety of I/O modules (e.g. binary, analogue input and output modules), has default jumper settings, can perform I/O tests, and some modules have special functions (e.g. alarm inputs).
Communication with external devices: It can communicate with a variety of preprocessors, such as devices used for process display and control (35TA10 text display, 35BS40 operating station, etc.), industrial computers, communication processors, etc. The communication methods and functions vary depending on the device. In multiprocessor operation, data is transferred between master and slave PLCs via super global values, with attention to address assignment and writing rules.

System monitoring and maintenance
Self-diagnostic function: PLC carries out self-diagnostics during startup and operation, and sends out error messages through terminal display, LED indicator, error register record, etc., when it finds an error, and there are corresponding ways to deal with different types of errors, such as ignoring a specific job, terminating the programme, resetting the outputs, etc.

Monitoring Function: The monitoring function can access the PLC address area at the hexadecimal level and perform operations such as memory display, modification, and hardware test, etc., which are realised by specific commands, such as the H command to display the help text and perform hexadecimal calculations, and the D command to display the contents of the memory.

Memory Structure and Compatibility
Memory segmentation: Memory consists of several areas such as system RAM, transfer RAM, user program memory, etc. Each area has specific functions and address ranges, e.g., the user program memory segmentation varies according to the size of the memory, and contains program code, constants, and organisational directories.

System compatibility: The old system can be extended based on specific modules and software, and it is necessary to pay attention to the differences in data structure, I/O signal allocation, super global value, etc. The new version of PLC is upwardly compatible with the old version of user programme, but some functions change between different versions, and it is necessary to pay attention to it when using.

ABB Procontic T20G Programmable Controller

MODBUS Communication Processor 07 MK 62
Module base: Pre-processor of the ABB Procontic T200 with two independent, flexibly configurable and electrically isolated serial interfaces, capable of communicating in MODBUS networks in master or slave mode. The metal casing design, the front panel with integrated display elements, two 9-pin D-type sockets (for MODBUS interfaces) and the reset button, as well as the 6 LEDs visualising the operating and error status, allow the user to keep track of the device’s operation.

Installation points: At the project planning stage, the 07 MK 62 Communication Processor can only be installed in the basic subrack of the ABB Procontic T200. For software configuration, it is necessary to enter ‘EAW4’ exactly in the configuration menu of the 907 PC 332 programming software. For the software installation, it is necessary to install the 907 PC 332 (version 9/94 and later) and then add the relevant connecting elements (CEs) and function blocks (FBs) to the library with the help of the ‘07 MK 62 MODBUS T200,CEs and FBs for MODBUS coupler T200’ diskette. Add the relevant connection elements (CEs) and function blocks (FBs) to the library to complete the complete system setup.

Communication protocol analysis: MODBUS protocol adopts request/answer mode, and the communication frame format contains slave number, function code, message text and CRC16 checksum. Different function codes correspond to different data operations, such as function code 01 or 02 is used to read n-bit data, function code 03 or 04 is used to read n-word data. At the same time, the protocol defines the error codes, such as address error, data error, etc. It also specifies the default settings and configurable ranges of communication parameters to ensure the accuracy and stability of communication.

MODBUS RTU Introduction: MODBUS RTU, as an internationally renowned standard, is widely used for local coupling of automation systems, PLCs, operation terminals, PC operation stations and so on. It supports multi-point lines and the transmission speed can reach up to 19.2 kbit/s. Short response time can be achieved through reasonable configuration. The network configuration is flexible, including multi-point line, point-to-point connection, etc., and modem can be connected to extend the transmission distance to meet the needs of different application scenarios.

Detailed Explanation of Connection Elements: The document provides a detailed explanation of the functions, parameter settings and usage rules of connection elements such as MOD_INIT, MOD_IN62 and MOD_MAST. These connection components play a key role in initialising communication ports, selecting master-slave mode, setting baud rate, defining data transmission address, etc. Users need to accurately configure them according to the actual needs in order to ensure normal communication.

PDnet Network System
Features: PDnet is a high-speed network solution for connecting the T200 and CS31 to each other, to other systems and to PCs, and is built on ARCnet technology. It supports complex network topologies, such as line or star configurations, and can be connected via coaxial cable or optical fibre, providing a high degree of flexibility and scalability.

Performance parameters: PDnet data transfer rate up to 2.5 Mbit/s, can effectively shorten the access time. The length of the bus can reach about 300 m without repeaters, and can be extended to about 6 km with repeaters and couplers in a star configuration. the number of nodes can support up to 10 participants without repeaters, and can accommodate up to 255 participants with repeaters and couplers in a star configuration, which can satisfy the needs of networks of different sizes.
Hardware and software support: The PDnet hardware consists of the 07 KP66 coupler for the T200, the 07 KP 96 coupler for the CS31, couplers for PCs and various couplers for other systems. For software, configuration software and diagnostic software are provided, along with detailed documentation to facilitate system configuration, troubleshooting and maintenance management.

Other software and equipment
907 IR 60 Software: This software is designed for writing programmes for the 07 IR 60 industrial computer and can be run on specific IBM compatible PCs (e.g. 07 PC 32 model or 07 PH32 model). Its functions include editing and testing BASIC programmes, sending and receiving BASIC programmes to and from the 07IR60, configuring the 07 IR 60 interface, and reading and writing BASIC programmes as MS-DOS files, providing users with a convenient programming and data management tool.

07 KT 60 Text Processor: The 07 KT 60 Text Processor is primarily used to connect the ABB Procontic T200 controller to an external display device or printer. It offers an optional RS-423 (RS-232-C) or RS-422 serial interface, which is electrically isolated from internal voltages for safe operation. Data interaction with the central unit is via four 16-bit word input addresses and four 16-bit word output addresses, and data is stored in 24-kbyte battery-backed RAM, allowing the user to create text content via the programming unit or other display devices.

907 KP 64 Software: The 907 KP 64 software is used to write programmes for the RCOM 07 KP 64 communications processor and runs on IBM compatible PCs of the 07 PC 32 and 07 PH 32 types. It supports communication between the ABB MasterPiece 200 and the T200 system, with the 07 KP 64 unit acting as either a RCOM master or a slave. Up to 254 RCOM slaves can be operated in a network (up to 8 with Masterpiece 200). The software offers a wide range of communication functions such as cold start, hot start, reset, clock synchronisation, data read/write and event polling, as well as an additional operator interface according to the EIA RS-232-C standard for commissioning and configuration work.

Control Wave Micro 396603-01-7 Isolated Analog Output Module

The Bristol Babcock Control Wave Micro 396603 – 01 – 7 Isolated Analog Output Module is a vital component within industrial control systems, playing a crucial role in accurately transmitting analog signals to various field devices.​

The Analog Input (AI), Analog Output (AO), and Analog Input/Output (AI/O) modules provide the ControlWave® Micro with the ability to monitor and control various analog field signals.
The following AI, AO, and AI/O modules are available.
6 Analog Inputs and 2 Analog Outputs module
6 Analog Inputs module
8 Isolated Analog Inputs module
4 Isolated Analog Outputs module
All I/O modules have surge protection that meets C37.901978 and IEC 801-5 specifications.

6 Analog Inputs and 2 Analog Outputs Module
The 6 Analog Inputs and 2 Analog Outputs module provides six analog inputs and two analog outputs.
Analog inputs are externally sourced, single-ended, an individually jumper configurable for either 4 to 20 mA or 1 to 5 Vdc operation.
Analog outputs are externally sourced (11 to 30 Vdc) and individually jumper configurable for 4 to 20 mA or 1 to 5 Vdc.
Surge suppression between each signal and ground is achieved with 30 Vdc transorbs.
The 6 Analog Inputs and 2 Analog Outputs module is available with local or remote terminations.

8 Isolated High Common Mode (HCM) Analog Inputs Module
The 8 Isolated High Common Mode (HCM) Analog Inputs module provides eight differential analog inputs.
Analog inputs are individually jumper configurable as internally sourced 4 to 20 mA non-isolated operation or externally sourced 4 to 20 mA, 1 to 5 Vdc, or 0 to 10 Vdc isolated operation.
The analog input circuitry is electrically isolated from the bus interface circuitry of the ControlWave Micro.
The 8 Isolated HCM Analog Inputs module is available with local or remote terminations.

6 Analog Inputs Module
The 6 Analog Inputs module provides six analog input channels. Analog inputs are externally sourced, single ended, and individually jumper configurable for either 4 to 20 mA or 1 to 5 Vdc operation. Surge suppression between each signal and ground is achieved with 30 Vdc transorbs.
The 6 Analog Inputs module is available with local or remote terminations.

4 Isolated Analog Outputs Module
The 4 Isolated Analog Outputs module provides four analog outputs that can be individually jumper configured for 4 to 20 mA or 1 to 5 Vdc isolated operation. Analog outputs are electrically isolated from the CPU power system.
Calibration data for each channel is stored in an onboard EEPROM for both current and voltage mode configurations.
The 4 Isolated Analog Outputs module is available with local or remote terminations.

Local or Remote Terminations
All analog I/O modules are available factory configured for either local terminations that consist of two 10-point terminal block assemblies or remote terminations that
consist of two 14-pin mass termination headers.
Terminations are pluggable and accept a maximum wire size of 14 AWG (American Wire Gauge).
Remote terminations provide a convenient alternative to the standard direct connect termination.
Remote terminations allow a concentration of electrical connections from one or more controllers to be located in a single area, such as the rear of a 19-inch cabinet.

Applications​
This isolated analog output module finds extensive applications in a wide range of industries. In the manufacturing sector, it can be used to control the speed of variable – speed drives, adjust the position of servo – motors, or regulate the flow rate of valves. In the energy industry, it plays a role in controlling power generation equipment, such as adjusting the output of generators or controlling the operation of pumps and compressors in oil and gas facilities. In building automation systems, it can be used to control heating, ventilation, and air – conditioning (HVAC) equipment, ensuring optimal environmental conditions are maintained.

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